JCB 422ZX Operator Manual 9821-1850 - Image 2

JCB 422ZX Operator Manual 9821-1850 - Image 3

JCB 422ZX Operator Manual 9821-1850 - Image 4

JCB 422ZX Operator Manual 9821-1850 - Image 5

JCB 422ZX Operator Manual 9821-1850

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-1850
Number of Pages: 164
Size: 11.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 422ZX

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About this Manual ………………………………………………………………………………3
7. Machine Model and Serial Number ………………………………………………….3
8. Using this Manual ………………………………………………………………………….3
9. Left Side, Right Side ………………………………………………………………………3
10. Cab-Canopy …………………………………………………………………………………3
11. Cross References ………………………………………………………………………….3
12. Machine Description …………………………………………………………………………..4
13. The JCB Wheeled Loader ………………………………………………………………4
14. Intended Use ………………………………………………………………………………..4
15. Component Location ……………………………………………………………………..4
16. Safety Check List ……………………………………………………………………………….6
17. Safety – Yours and Others ………………………………………………………………6
18. General Safety ……………………………………………………………………………..6
19. Operating Safety …………………………………………………………………………..8
20. Maintenance Safety …………………………………………………………………….. 11
21. Safety Labels …………………………………………………………………………………..16
22. Introduction …………………………………………………………………………………16
23. Safety Label Locations …………………………………………………………………17
24. Part Numbers and Descriptions …………………………………………………….18
25. Identifying Your Machine …………………………………………………………………..20
26. Machine Identification Plate ………………………………………………………….20
27. Component Identification Plates …………………………………………………….21
28. Operation
29. Introduction ……………………………………………………………………………………..23
30. Before Entering the Cab ……………………………………………………………………24
31. Entering and Leaving the Cab ……………………………………………………………25
32. Doors and Windows …………………………………………………………………………26
33. Opening and Closing the Door ………………………………………………………26
34. Opening and Closing the Window ………………………………………………….26
35. Emergency Exit …………………………………………………………………………..26
36. Seat ……………………………………………………………………………………………….27
37. Introduction …………………………………………………………………………………27
38. Suspension Seat (Type 1) …………………………………………………………….27
39. Inertia Reel Seat Belt …………………………………………………………………..28
40. Console Arm Rest ……………………………………………………………………….29
41. Visibility Aids ……………………………………………………………………………………30
42. Mirrors ……………………………………………………………………………………….30
43. Cab Layout ……………………………………………………………………………………..33
44. Component Key …………………………………………………………………………..33
45. Drive Controls, Switches and Instruments ……………………………………………35
46. Drive Controls ……………………………………………………………………………..35
47. Switches …………………………………………………………………………………….38
48. Instrument Panel …………………………………………………………………………42
49. Heater-Air Conditioning Controls ……………………………………………………47
50. Operating Levers ……………………………………………………………………………..48
51. Introduction …………………………………………………………………………………48
52. Control Layouts …………………………………………………………………………..48
53. Servo-Controls Lever …………………………………………………………………..49
54. Servo-Control Lever with Auxiliary Lever (Option) ……………………………50
55. Auxiliary Controls (Option) ……………………………………………………………51
56. Lower the Loader Arms in an Emergency ……………………………………….51
57. Safety Equipment …………………………………………………………………………….52
58. Neutral Lock ……………………………………………………………………………….52
59. Beacon (Option) ………………………………………………………………………….52
60. Fire Extinguisher (if fitted) …………………………………………………………….53
61. Before Starting the Engine …………………………………………………………………54
62. Starting The Engine ………………………………………………………………………….56
63. Preparing the Machine for Travel ……………………………………………………….57
64. Introduction …………………………………………………………………………………57
65. Preparing for Road travel ……………………………………………………………..57
66. Preparing for Site travel ………………………………………………………………..58
67. Getting the Machine Moving ………………………………………………………………59
68. Operating Practices ……………………………………………………………………..59
69. Operating Procedure ……………………………………………………………………60
70. Stopping and Parking the Machine ……………………………………………………..61
71. Working with the Machine …………………………………………………………………62
72. Operating Practices and Site Safety ………………………………………………62
73. Safety Practices ………………………………………………………………………….62
74. Danger Zone ………………………………………………………………………………63
75. Log Moving-Handling ……………………………………………………………………63
76. Clothing and Safety Equipment ……………………………………………………..63
77. Working with a Shovel ………………………………………………………………….64
78. Working on Slopes ………………………………………………………………………66
79. Object Lifting ………………………………………………………………………………68
80. Operating Environment ……………………………………………………………………..70
81. Operating in Low Temperatures …………………………………………………….70
82. Operating in High Temperatures ……………………………………………………70
83. Operating in Dusty or Sandy Areas ………………………………………………..70
84. Operating in Coastal Regions ……………………………………………………….70
85. Operating on Wet or Soft Ground …………………………………………………..70
86. Refuelling the Machine ……………………………………………………………………..71
87. Low Fuel Levels ………………………………………………………………………….71
88. Filling the Tank ……………………………………………………………………………71
89. Moving a Disabled Machine ………………………………………………………………72
90. Introduction …………………………………………………………………………………72
91. Preparation for Towing …………………………………………………………………72
92. Transporting the Machine ………………………………………………………………….74
93. Articulation Lock ………………………………………………………………………….75
94. Lifting the Machine …………………………………………………………………………..76
95. Storage of the Machine …………………………………………………………………….77
96. Introduction …………………………………………………………………………………77
97. Storage Area ………………………………………………………………………………77
98. Prepare the Machine for Storage …………………………………………………..77
99. Put the Machine into Storage ………………………………………………………..77
100. During Storage ……………………………………………………………………………77
101. Take the Machine Out of Storage …………………………………………………..78
102. Routine Maintenance
103. Service Requirements ………………………………………………………………………79
104. Introduction …………………………………………………………………………………79
105. Owner-Operator Support ………………………………………………………………79
106. Service-Maintenance Agreements …………………………………………………79
107. Initial Service and Inspection …………………………………………………………79
108. Fit for Purpose Tests for Lifting Equipment ………………………………………80
109. Obtaining Replacement Parts ………………………………………………………..80
110. Health and Safety …………………………………………………………………………….81
111. Lubricants …………………………………………………………………………………..81
112. Battery ……………………………………………………………………………………….83
113. Service Schedules ……………………………………………………………………………85
114. Introduction …………………………………………………………………………………85
115. How to Use the Service Schedules ………………………………………………..85
116. Calendar Equivalents …………………………………………………………………..85
117. Pre-start Cold Checks, Service Points and Fluid Levels ……………………86
118. Functional Test and Final Inspection ………………………………………………89
119. Fluids, Lubricants and Capacities ……………………………………………………….91
120. Anti-Corrosion Additives ……………………………………………………………….92
121. Coolant Mixtures …………………………………………………………………………92
122. Fuels ………………………………………………………………………………………….93
123. Tools ………………………………………………………………………………………………95
124. Toolbox ………………………………………………………………………………………95
125. Carrying Tools onto the Machine ……………………………………………………95
126. Prepare the Machine for Maintenance ………………………………………………..96
127. Introduction …………………………………………………………………………………96
128. How to Make the Machine Safe (Loader Arm Lowered) ……………………97
129. How to Make the Machine Safe (Loader Arm Lifted) ………………………..97
130. Safety Mechanism ……………………………………………………………………….98
131. Cleaning the Machine ……………………………………………………………………….99
132. Introduction …………………………………………………………………………………99
133. Preparing the Machine for Cleaning ……………………………………………..100
134. Cleaning the Machine …………………………………………………………………100
135. Checking for Damage ……………………………………………………………………..101
136. Check the Machine Body and Structure ………………………………………..101
137. Check the Seat and Seat Belt ……………………………………………………..101
138. Check the Tyres ………………………………………………………………………..101
139. Check the Electrical Circuits ………………………………………………………..101
140. Check the Hydraulic Hoses and Fittings ……………………………………….102
141. Check the ROPS-FOPS Structure ………………………………………………..102
142. Greasing ……………………………………………………………………………………….103
143. Introduction ……………………………………………………………………………….103
144. Preparing the Machine for Greasing …………………………………………….103
145. Loader Arm and Shovel ………………………………………………………………104
146. Centre Pivot, Rear Axle Pivots and Steer Rams …………………………….105
147. Driveshafts ……………………………………………………………………………….106
148. Access Panels ……………………………………………………………………………….107
149. Engine Covers …………………………………………………………………………..107
150. Rear Grille ………………………………………………………………………………..108
151. Heater Door ………………………………………………………………………………108
152. Heating and Air Conditioning ……………………………………………………………109
153. Cleaning the Air Intake Filter ……………………………………………………….109
154. Cleaning the Re-Circulation Filter ……………………………………………….. 110
155. Brakes …………………………………………………………………………………………. 111
156. Testing the Brakes …………………………………………………………………….. 111
157. Electrical System …………………………………………………………………………… 112
158. Battery …………………………………………………………………………………….. 112
159. Battery Isolation Switch ……………………………………………………………… 113
160. Jump Starting The Engine ………………………………………………………….. 114
161. Fuses and Relays ……………………………………………………………………… 115
162. Engine …………………………………………………………………………………………. 117
163. Oil and Filter …………………………………………………………………………….. 117
164. Cooling System ………………………………………………………………………… 119
165. Drive Belt ………………………………………………………………………………….121
166. Air Cleaner ……………………………………………………………………………….122
167. Fuel System …………………………………………………………………………………..123
168. Introduction ……………………………………………………………………………….123
169. Water Separator and Filters ………………………………………………………..124
170. Hydraulic System ……………………………………………………………………………129
171. Introduction ……………………………………………………………………………….129
172. Releasing the Hydraulic Pressure ………………………………………………..130
173. Checking the Oil Level ……………………………………………………………….131
174. Changing the Filter Element ………………………………………………………..132
175. Transmission …………………………………………………………………………………133
176. Gearbox ……………………………………………………………………………………133
177. Axles and Hubs …………………………………………………………………………135
178. Tyres and Wheels …………………………………………………………………………..137
179. Tyre Inflation ……………………………………………………………………………..137
180. Checking the Wheel Nut Torques …………………………………………………138
181. Windscreen Washers ……………………………………………………………………..139
182. Fire Extinguisher (if fitted) ………………………………………………………………..140
183. Checking the Fire Extinguisher ……………………………………………………140
184. Optional Attachments
185. Introduction ……………………………………………………………………………………141
186. Connecting-Disconnecting Hydraulic Hoses ……………………………………….142
187. Introduction ……………………………………………………………………………….142
188. Connecting the Hydraulic Hoses ………………………………………………….142
189. Disconnecting the Hydraulic Hoses ………………………………………………143
190. Quick Release Couplings ……………………………………………………………144
191. Work Platforms ………………………………………………………………………………146
192. Specifications
193. Turning Circle ………………………………………………………………………………..147
194. Dimensions ……………………………………………………………………………………148
195. Tyre Sizes and Pressures ………………………………………………………………..150
196. Introduction ……………………………………………………………………………….150
197. Specifications ……………………………………………………………………………150
198. Maximum Travel Speeds …………………………………………………………………151
199. Noise Data …………………………………………………………………………………….152
200. Introduction ……………………………………………………………………………….152
201. Vibration Data ………………………………………………………………………………..153
202. Introduction ……………………………………………………………………………….153
203. All Models …………………………………………………………………………………154
204. Warranty Information
205. Machine Service Record Sheet ………………………………………………………..155
206. Registration Information ………………………………………………………………….157

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