JCB 426, 436, 456 (Tier 2) Operator Manual 9811-3400

JCB 426, 436, 456 (Tier 2) Operator Manual 9811-3400 - Image 2

JCB 426, 436, 456 (Tier 2) Operator Manual 9811-3400 - Image 3

JCB 426, 436, 456 (Tier 2) Operator Manual 9811-3400 - Image 4

JCB 426, 436, 456 (Tier 2) Operator Manual 9811-3400 - Image 5

jcb 426 436 456 tier 2 operator manual 9811 3400 2

jcb 426 436 456 tier 2 operator manual 9811 3400 3

JCB 426, 436, 456 (Tier 2) Operator Manual 9811-3400

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-3400
Number of Pages: 226
Size: 31.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 426, 436, 456 (Tier 2)

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Machine Description …………………………………………………………………………..2
13. The JCB Wheeled Loader ………………………………………………………………2
14. Intended Use ………………………………………………………………………………..2
15. Component Location ……………………………………………………………………..2
16. Safety Check List ……………………………………………………………………………….4
17. Safety – Yours and Others ………………………………………………………………4
18. General Safety ……………………………………………………………………………..4
19. Operating Safety …………………………………………………………………………..6
20. Maintenance Safety ……………………………………………………………………….9
21. Safety Labels …………………………………………………………………………………..14
22. Introduction …………………………………………………………………………………14
23. Safety Label Identification …………………………………………………………….15
24. Part Numbers and Descriptions …………………………………………………….16
25. Identifying Your Machine …………………………………………………………………..18
26. Machine Identification Plate ………………………………………………………….18
27. Component Identification Plates …………………………………………………….19
28. Machine Security ……………………………………………………………………………..20
29. Introduction …………………………………………………………………………………20
30. JCB Plantguard …………………………………………………………………………..20
31. Construction Equipment Security And Registration Scheme (CESAR) .20
32. Operation
33. Introduction ……………………………………………………………………………………..21
34. Before Entering the Cab ……………………………………………………………………22
35. Entering and Leaving the Cab ……………………………………………………………23
36. Emergency Exit …………………………………………………………………………..24
37. Glazing Breaker (if fitted) ………………………………………………………………24
38. Doors and Windows …………………………………………………………………………25
39. Opening and Closing the Door ………………………………………………………25
40. Opening and Closing the Door Side Window …………………………………..25
41. Opening and Closing the Right Side Window ………………………………….25
42. Seat Controls …………………………………………………………………………………..26
43. Introduction …………………………………………………………………………………26
44. Suspension Seat (Type 1) …………………………………………………………….26
45. Air Suspension Seat …………………………………………………………………….27
46. Console Arm Rest ……………………………………………………………………….28
47. Seat Belt …………………………………………………………………………………………29
48. Inertia Reel Seat Belt …………………………………………………………………..29
49. Visibility Aids ……………………………………………………………………………………30
50. Mirrors ……………………………………………………………………………………….30
51. Cab Layout ……………………………………………………………………………………..34
52. Component Key …………………………………………………………………………..34
53. Drive Controls, Switches and Instruments ……………………………………………36
54. Drive Controls ……………………………………………………………………………..36
55. Switches …………………………………………………………………………………….42
56. Instrument Panel …………………………………………………………………………48
57. Heater-Air Conditioning Controls ……………………………………………………55
58. Operating Levers ……………………………………………………………………………..56
59. Introduction …………………………………………………………………………………56
60. Control Layouts …………………………………………………………………………..56
61. Loader Arm Controls ……………………………………………………………………57
62. Auxiliary Controls ………………………………………………………………………..60
63. Safety Equipment …………………………………………………………………………….61
64. Control Lever Locks …………………………………………………………………….61
65. Fire Extinguisher (if fitted) …………………………………………………………….62
66. Beacon ………………………………………………………………………………………63
67. Before Starting the Engine …………………………………………………………………64
68. Starting the Engine …………………………………………………………………………..66
69. Transmission Cold Start Procedure ………………………………………………..66
70. Preparing the Machine for Travel ……………………………………………………….67
71. Introduction …………………………………………………………………………………67
72. Preparing for Road Travel …………………………………………………………….67
73. Preparing for Site Travel ……………………………………………………………….68
74. Automatic Carry Control System – (if fitted) ……………………………………..68
75. Getting the Machine Moving ………………………………………………………………69
76. Operating Practices ……………………………………………………………………..69
77. Operating Procedure ……………………………………………………………………70
78. Stopping and Parking the Machine ……………………………………………………..71
79. Working with the Machine …………………………………………………………………72
80. Operating Practices and Site Safety ………………………………………………72
81. Safety Practices ………………………………………………………………………….72
82. Danger Zone ………………………………………………………………………………73
83. Log Moving-Handling ……………………………………………………………………73
84. Clothing and Safety Equipment ……………………………………………………..73
85. Working with a Shovel ………………………………………………………………….74
86. Working on Slopes ………………………………………………………………………76
87. Machine Adjustments …………………………………………………………………..78
88. Object Lifting ………………………………………………………………………………81
89. Operating Environment ……………………………………………………………………..83
90. Operating in Low Temperatures …………………………………………………….83
91. Operating in High Temperatures ……………………………………………………83
92. Operating in Dusty or Sandy Areas ………………………………………………..83
93. Operating in Coastal Regions ……………………………………………………….84
94. Operating on Wet or Soft Ground …………………………………………………..84
95. Cab Filters ………………………………………………………………………………….84
96. Refuelling the Machine ……………………………………………………………………..85
97. Low Fuel Levels ………………………………………………………………………….85
98. Filling the Tank ……………………………………………………………………………85
99. Moving a Disabled Machine ………………………………………………………………87
100. Introduction …………………………………………………………………………………87
101. Lower the Loader Arms in an Emergency ……………………………………….87
102. Preparation for Towing …………………………………………………………………87
103. Transporting the Machine ………………………………………………………………….89
104. Articulation Lock ………………………………………………………………………….90
105. Lifting the Machine …………………………………………………………………………..91
106. Storage of the Machine …………………………………………………………………….92
107. Introduction …………………………………………………………………………………92
108. Storage Area ………………………………………………………………………………92
109. Prepare the Machine for Storage …………………………………………………..92
110. Put the Machine into Storage ………………………………………………………..92
111. During Storage ……………………………………………………………………………92
112. Take the Machine Out of Storage …………………………………………………..93
113. Routine Maintenance
114. Service Requirements ………………………………………………………………………95
115. Introduction …………………………………………………………………………………95
116. Owner-Operator Support ………………………………………………………………95
117. Service-Maintenance Agreements …………………………………………………95
118. Initial Service and Inspection …………………………………………………………95
119. Fit for Purpose Tests for Lifting Equipment ………………………………………96
120. Obtaining Replacement Parts ………………………………………………………..96
121. Health and Safety …………………………………………………………………………….97
122. Lubricants …………………………………………………………………………………..97
123. Battery ……………………………………………………………………………………….99
124. Service Schedules ………………………………………………………………………….101
125. Introduction ……………………………………………………………………………….101
126. How to Use the Service Schedules ………………………………………………101
127. Calendar Equivalents …………………………………………………………………101
128. Pre-start Cold Checks, Service Points and Fluid Levels ………………….102
129. Functional Test and Final Inspection …………………………………………….106
130. Fluids, Lubricants and Capacities ……………………………………………………..108
131. Specifications ……………………………………………………………………………108
132. Coolant Mixtures ……………………………………………………………………….109
133. Anti-Corrosion Additives ……………………………………………………………..109
134. Types of Fuel ……………………………………………………………………………. 110
135. Tools ……………………………………………………………………………………………. 113
136. Toolbox ……………………………………………………………………………………. 113
137. Carrying Tools onto the Machine …………………………………………………. 113
138. Prepare the Machine for Maintenance ……………………………………………… 114
139. Introduction ………………………………………………………………………………. 114
140. How to Make the Machine Safe (Loader Arm Lowered) …………………. 115
141. How to Make the Machine Safe (Loader Arms Raised) ………………….. 115
142. Safety Mechanism …………………………………………………………………….. 116
143. Cleaning the Machine …………………………………………………………………….. 118
144. Introduction ………………………………………………………………………………. 118
145. Cleaning the Machine ………………………………………………………………… 119
146. Checking for Damage ……………………………………………………………………..120
147. Check the Machine Body and Structure ………………………………………..120
148. Check the Seat and Seat Belt ……………………………………………………..120
149. Check the Tyres ………………………………………………………………………..120
150. Check the Hydraulic Hoses and Fittings ……………………………………….120
151. Checking the ROPS-FOPS Structure ……………………………………………121
152. Greasing ……………………………………………………………………………………….122
153. Introduction ……………………………………………………………………………….122
154. Preparing the Machine for Greasing …………………………………………….122
155. Loader Arms and Shovel …………………………………………………………….123
156. Centre Pivot, Rear Axle Pivots and Steer Rams …………………………….125
157. Cab Door Hinges ……………………………………………………………………….125
158. Driveshafts ……………………………………………………………………………….126
159. Automatic Greasing System (if fitted) ……………………………………………127
160. Access Panels ……………………………………………………………………………….131
161. Rear Grille ………………………………………………………………………………..131
162. Heater Door ………………………………………………………………………………131
163. Engine Covers …………………………………………………………………………..132
164. Heater and Air Conditioning …………………………………………………………….133
165. Cleaning the Air Intake Filter ……………………………………………………….133
166. Cleaning the Re-Circulation Filter (if fitted) ……………………………………134
167. Adjusting the Compressor Belt …………………………………………………….135
168. Brakes ………………………………………………………………………………………….136
169. Park Brake ………………………………………………………………………………..136
170. Service Brake ……………………………………………………………………………138
171. Electrical System ……………………………………………………………………………139
172. Battery ……………………………………………………………………………………..139
173. Battery Isolator Switch ………………………………………………………………..140
174. Jump Starting The Engine …………………………………………………………..141
175. Fuses ……………………………………………………………………………………….142
176. Relays ……………………………………………………………………………………..145
177. Engine ………………………………………………………………………………………….146
178. Oil and Filter ……………………………………………………………………………..146
179. Cooling System …………………………………………………………………………148
180. Drive Belt ………………………………………………………………………………….151
181. Air Filter ……………………………………………………………………………………152
182. Fuel System …………………………………………………………………………………..154
183. Fuel Filter …………………………………………………………………………………154
184. Sedimentor Bowl ……………………………………………………………………….156
185. Bleeding the System ………………………………………………………………….157
186. Hydraulic System ……………………………………………………………………………159
187. Introduction ……………………………………………………………………………….159
188. Release the Hydraulic Pressure …………………………………………………..159
189. Oil and Filter ……………………………………………………………………………..160
190. Transmission …………………………………………………………………………………164
191. Gearbox ……………………………………………………………………………………164
192. Front and Rear Axles …………………………………………………………………166
193. ZF Axles …………………………………………………………………………………..170
194. Tyres and Wheels …………………………………………………………………………..176
195. Tyre Inflation ……………………………………………………………………………..176
196. Checking the Wheel Nut Torques …………………………………………………177
197. Windscreen Washers ……………………………………………………………………..178
198. Fire Extinguisher (if fitted) ………………………………………………………………..179
199. Checking the Fire Extinguisher ……………………………………………………179
200. Optional Attachments
201. Introduction ……………………………………………………………………………………181
202. Attachments for your Machine ………………………………………………………….182
203. Connecting-Disconnecting Hydraulic Hoses ……………………………………….183
204. Introduction ……………………………………………………………………………….183
205. Connecting the Hydraulic Hoses ………………………………………………….183
206. Disconnecting the Hydraulic Hoses ………………………………………………184
207. Quick Release Couplings ……………………………………………………………185
208. Quickhitch Control ………………………………………………………………………….187
209. Introduction ……………………………………………………………………………….187
210. Disengage the Attachments ………………………………………………………..188
211. Engage the Attachments …………………………………………………………….190
212. Work Platforms ………………………………………………………………………………192
213. Specifications
214. Static Dimensions …………………………………………………………………………..193
215. Turning Circles ………………………………………………………………………….193
216. 426 ………………………………………………………………………………………….194
217. 436 ………………………………………………………………………………………….196
218. 456 ………………………………………………………………………………………….198
219. Working Capacity …………………………………………………………………………..200
220. Introduction ……………………………………………………………………………….200
221. 426 ………………………………………………………………………………………….201
222. 436 ………………………………………………………………………………………….202
223. 456 ………………………………………………………………………………………….203
224. Maximum Travel Speeds …………………………………………………………………204
225. Machines with ZF Axles ……………………………………………………………..204
226. Tyre Sizes and Pressures ………………………………………………………………..205
227. Introduction ……………………………………………………………………………….205
228. Specifications ……………………………………………………………………………205
229. Noise Data …………………………………………………………………………………….206
230. Introduction ……………………………………………………………………………….206
231. All Machines ……………………………………………………………………………..206
232. Vibration Data ………………………………………………………………………………..207
233. Introduction ……………………………………………………………………………….207
234. Specifications ……………………………………………………………………………207
235. 426, 436 …………………………………………………………………………………..208
236. 456 ………………………………………………………………………………………….209
237. Warranty Information
238. Machine Service Record Sheet ……………………………………………………….. 211
239. Registration Information ………………………………………………………………….213

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