JCB 426E, 434S, 436E, 456E (Tier 3) Operator Manual 9811-7000
$20.00
- Type Of Manual: Operator Manual
- ManualID: 9811-7000
- Number of Pages: 234
- Size: 19.0MB
- Format: PDF
Category: JCB Operator Manual PDF
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Model List:
- 426E, 434S, 436E, 456E (Tier 3)
- 1. Safety Notices
- 2. Important Information ………………………………………………………………………..vii
- 3. The Operator Manual ……………………………………………………………………vii
- 4. Safety Warnings …………………………………………………………………………..vii
- 5. Introduction
- 6. About this Manual ………………………………………………………………………………1
- 7. Machine Model and Serial Number ………………………………………………….1
- 8. Using this Manual ………………………………………………………………………….1
- 9. Left Side, Right Side ………………………………………………………………………1
- 10. Cab-Canopy …………………………………………………………………………………1
- 11. Cross References ………………………………………………………………………….1
- 12. Machine Description …………………………………………………………………………..2
- 13. The JCB Wheeled Loader ………………………………………………………………2
- 14. Intended Use ………………………………………………………………………………..2
- 15. Component Location ……………………………………………………………………..2
- 16. Safety Check List ……………………………………………………………………………….4
- 17. Safety – Yours and Others ………………………………………………………………4
- 18. General Safety ……………………………………………………………………………..4
- 19. Operating Safety …………………………………………………………………………..6
- 20. Maintenance Safety ……………………………………………………………………….9
- 21. Safety Labels …………………………………………………………………………………..14
- 22. Safety Label Identification …………………………………………………………….14
- 23. Part Numbers and Descriptions …………………………………………………….15
- 24. Identifying Your Machine …………………………………………………………………..17
- 25. Machine Identification Plate ………………………………………………………….17
- 26. Component Identification Plates …………………………………………………….18
- 27. Machine Security ……………………………………………………………………………..19
- 28. Introduction …………………………………………………………………………………19
- 29. JCB Plantguard …………………………………………………………………………..19
- 30. Construction Equipment Security And Registration Scheme (CESAR) .19
- 31. LiveLink ……………………………………………………………………………………..19
- 32. Operation
- 33. Introduction ……………………………………………………………………………………..21
- 34. Before Entering the Cab ……………………………………………………………………22
- 35. Entering and Leaving the Cab ……………………………………………………………23
- 36. Emergency Exit …………………………………………………………………………..24
- 37. Glazing Breaker (if fitted) ………………………………………………………………24
- 38. Doors and Windows …………………………………………………………………………25
- 39. Opening and Closing the Door ………………………………………………………25
- 40. Opening and Closing the Door Side Window …………………………………..25
- 41. Opening and Closing the Right Side Window ………………………………….25
- 42. Seat Controls …………………………………………………………………………………..26
- 43. Introduction …………………………………………………………………………………26
- 44. Suspension Seat (Type 1) …………………………………………………………….26
- 45. Air Suspension Seat …………………………………………………………………….27
- 46. Actimo XXL Seat …………………………………………………………………………28
- 47. Console Arm Rest ……………………………………………………………………….30
- 48. Seat Belt …………………………………………………………………………………………31
- 49. Inertia Reel Seat Belt …………………………………………………………………..31
- 50. Visibility Aids ……………………………………………………………………………………32
- 51. Mirrors ……………………………………………………………………………………….32
- 52. Cab Layout ……………………………………………………………………………………..36
- 53. Component Key …………………………………………………………………………..36
- 54. Drive Controls, Switches and Instruments ……………………………………………38
- 55. Drive Controls ……………………………………………………………………………..38
- 56. Switches …………………………………………………………………………………….43
- 57. Instrument Panel …………………………………………………………………………49
- 58. Heater-Air Conditioning Controls ……………………………………………………56
- 59. Operating Levers ……………………………………………………………………………..57
- 60. Introduction …………………………………………………………………………………57
- 61. Control Layouts …………………………………………………………………………..57
- 62. Loader Arm Controls ……………………………………………………………………58
- 63. Auxiliary Controls ………………………………………………………………………..61
- 64. Safety Equipment …………………………………………………………………………….62
- 65. Control Lever Locks …………………………………………………………………….62
- 66. Fire Extinguisher (if fitted) …………………………………………………………….63
- 67. Beacon ………………………………………………………………………………………64
- 68. Before Starting the Engine …………………………………………………………………65
- 69. Starting the Engine …………………………………………………………………………..67
- 70. Transmission Cold Start Procedure ………………………………………………..67
- 71. Preparing the Machine for Travel ……………………………………………………….68
- 72. Introduction …………………………………………………………………………………68
- 73. Preparing for Road Travel …………………………………………………………….68
- 74. Preparing for Site Travel ……………………………………………………………….69
- 75. Smooth Ride System ……………………………………………………………………69
- 76. Getting the Machine Moving ………………………………………………………………70
- 77. Operating Practices ……………………………………………………………………..70
- 78. Operating Procedure ……………………………………………………………………71
- 79. Stopping and Parking the Machine ……………………………………………………..72
- 80. Working with the Machine …………………………………………………………………73
- 81. Operating Practices and Site Safety ………………………………………………73
- 82. Safety Practices ………………………………………………………………………….73
- 83. Danger Zone ………………………………………………………………………………74
- 84. Log Moving-Handling ……………………………………………………………………74
- 85. Clothing and Safety Equipment ……………………………………………………..74
- 86. Working with a Shovel ………………………………………………………………….75
- 87. Working on Slopes ………………………………………………………………………77
- 88. Machine Adjustments …………………………………………………………………..79
- 89. Object Lifting ………………………………………………………………………………82
- 90. Operating Environment ……………………………………………………………………..84
- 91. Operating in Low Temperatures …………………………………………………….84
- 92. Operating in High Temperatures ……………………………………………………84
- 93. Operating in Dusty or Sandy Areas ………………………………………………..84
- 94. Operating in Coastal Regions ……………………………………………………….85
- 95. Operating on Wet or Soft Ground …………………………………………………..85
- 96. Cab Filters ………………………………………………………………………………….85
- 97. Refuelling the Machine ……………………………………………………………………..86
- 98. Low Fuel Levels ………………………………………………………………………….86
- 99. Filling the Tank ……………………………………………………………………………86
- 100. Moving a Disabled Machine ………………………………………………………………88
- 101. Introduction …………………………………………………………………………………88
- 102. Lower the Loader Arms in an Emergency ……………………………………….88
- 103. Preparation for Towing …………………………………………………………………88
- 104. Transporting the Machine ………………………………………………………………….90
- 105. Articulation Lock ………………………………………………………………………….92
- 106. Lifting the Machine …………………………………………………………………………..93
- 107. Storage of the Machine …………………………………………………………………….94
- 108. Introduction …………………………………………………………………………………94
- 109. Storage Area ………………………………………………………………………………94
- 110. Prepare the Machine for Storage …………………………………………………..94
- 111. Put the Machine into Storage ………………………………………………………..94
- 112. During Storage ……………………………………………………………………………94
- 113. Take the Machine Out of Storage …………………………………………………..95
- 114. Routine Maintenance
- 115. Service Requirements ………………………………………………………………………97
- 116. Introduction …………………………………………………………………………………97
- 117. Owner-Operator Support ………………………………………………………………97
- 118. Service-Maintenance Agreements …………………………………………………97
- 119. Initial Service and Inspection …………………………………………………………97
- 120. Fit for Purpose Tests for Lifting Equipment ………………………………………98
- 121. Obtaining Replacement Parts ………………………………………………………..98
- 122. Health and Safety …………………………………………………………………………….99
- 123. Lubricants …………………………………………………………………………………..99
- 124. Battery ……………………………………………………………………………………..101
- 125. Service Schedules ………………………………………………………………………….103
- 126. Introduction ……………………………………………………………………………….103
- 127. How to Use the Service Schedules ………………………………………………103
- 128. Calendar Equivalents …………………………………………………………………103
- 129. Pre-start Cold Checks, Service Points and Fluid Levels ………………….104
- 130. Functional Test and Final Inspection …………………………………………….107
- 131. Fluids, Lubricants and Capacities ……………………………………………………..109
- 132. Specifications ……………………………………………………………………………109
- 133. Coolant Mixtures ………………………………………………………………………. 111
- 134. Anti-Corrosion Additives …………………………………………………………….. 111
- 135. Fuel ………………………………………………………………………………………… 112
- 136. Tools ……………………………………………………………………………………………. 115
- 137. Toolbox ……………………………………………………………………………………. 115
- 138. Carrying Tools onto the Machine …………………………………………………. 115
- 139. Prepare the Machine for Maintenance ……………………………………………… 116
- 140. Introduction ………………………………………………………………………………. 116
- 141. How to Make the Machine Safe (Loader Arm Lowered) …………………. 117
- 142. How to Make the Machine Safe (Loader Arms Lifted) …………………….. 117
- 143. Safety Mechanism …………………………………………………………………….. 118
- 144. Cleaning the Machine ……………………………………………………………………..120
- 145. Introduction ……………………………………………………………………………….120
- 146. Preparing the Machine for Cleaning ……………………………………………..121
- 147. Cleaning the Machine …………………………………………………………………121
- 148. Checking for Damage ……………………………………………………………………..122
- 149. Check the Machine Body and Structure ………………………………………..122
- 150. Check the Seat and Seat Belt ……………………………………………………..122
- 151. Check the Tyres ………………………………………………………………………..122
- 152. Check the Electrical Circuits ………………………………………………………..122
- 153. Check the Hydraulic Hoses and Fittings ……………………………………….123
- 154. Checking the ROPS-FOPS Structure ……………………………………………123
- 155. Greasing ……………………………………………………………………………………….124
- 156. Introduction ……………………………………………………………………………….124
- 157. Preparing the Machine for Greasing …………………………………………….124
- 158. Loader Arms and Shovel …………………………………………………………….125
- 159. Centre Pivot, Rear Axle Pivots and Steer Rams …………………………….127
- 160. Quickhitch Locking-Pins ……………………………………………………………..127
- 161. Cab Door Hinges ……………………………………………………………………….128
- 162. Driveshafts ……………………………………………………………………………….129
- 163. Automatic Greasing System (if fitted) ……………………………………………130
- 164. Access Panels ……………………………………………………………………………….134
- 165. Introduction ……………………………………………………………………………….134
- 166. Rear Grille ………………………………………………………………………………..134
- 167. Heater Door ………………………………………………………………………………134
- 168. Engine Covers …………………………………………………………………………..135
- 169. Heater and Air Conditioning …………………………………………………………….136
- 170. Cleaning the Air Intake Filter ……………………………………………………….136
- 171. Cleaning the Re-Circulation Filter (if fitted) ……………………………………137
- 172. Adjusting the Compressor Belt …………………………………………………….138
- 173. Brakes ………………………………………………………………………………………….139
- 174. Park Brake ………………………………………………………………………………..139
- 175. Service Brake ……………………………………………………………………………140
- 176. Electrical System ……………………………………………………………………………141
- 177. Battery ……………………………………………………………………………………..141
- 178. Battery Isolator Switch ………………………………………………………………..142
- 179. Jump Starting The Engine …………………………………………………………..143
- 180. Fuses ……………………………………………………………………………………….144
- 181. Relays ……………………………………………………………………………………..147
- 182. Engine ………………………………………………………………………………………….148
- 183. Oil and Filter ……………………………………………………………………………..148
- 184. Cooling System …………………………………………………………………………151
- 185. Drive Belt ………………………………………………………………………………….154
- 186. Air Filter ……………………………………………………………………………………155
- 187. Fuel System …………………………………………………………………………………..157
- 188. Introduction ……………………………………………………………………………….157
- 189. Fuel Filter …………………………………………………………………………………158
- 190. Bleeding the System ………………………………………………………………….161
- 191. Hydraulic System ……………………………………………………………………………162
- 192. Introduction ……………………………………………………………………………….162
- 193. Releasing the Hydraulic Pressure ………………………………………………..162
- 194. Oil and Filters ……………………………………………………………………………163
- 195. Transmission …………………………………………………………………………………166
- 196. Gearbox ……………………………………………………………………………………166
- 197. Front and Rear Axles …………………………………………………………………168
- 198. ZF Axles …………………………………………………………………………………..172
- 199. Tyres and Wheels …………………………………………………………………………..178
- 200. Tyre Inflation ……………………………………………………………………………..178
- 201. Checking the Wheel Nut Torques …………………………………………………179
- 202. Windscreen Washers ……………………………………………………………………..180
- 203. Fire Extinguisher (if fitted) ………………………………………………………………..181
- 204. Checking the Fire Extinguisher ……………………………………………………181
- 205. Optional Attachments
- 206. Introduction ……………………………………………………………………………………183
- 207. Attachments for your Machine ………………………………………………………….184
- 208. Connecting-Disconnecting Hydraulic Hoses ……………………………………….185
- 209. Introduction ……………………………………………………………………………….185
- 210. Connecting the Hydraulic Hoses ………………………………………………….185
- 211. Disconnecting the Hydraulic Hoses ………………………………………………186
- 212. Quick Release Couplings ……………………………………………………………187
- 213. Quickhitch Control ………………………………………………………………………….189
- 214. Introduction ……………………………………………………………………………….189
- 215. Disengage the Attachments ………………………………………………………..190
- 216. Engage the Attachments …………………………………………………………….192
- 217. Work Platforms ………………………………………………………………………………194
- 218. Specifications
- 219. Static Dimensions …………………………………………………………………………..195
- 220. Turning Circles ………………………………………………………………………….195
- 221. 426 ………………………………………………………………………………………….196
- 222. 434S ………………………………………………………………………………………..198
- 223. 436 ………………………………………………………………………………………….200
- 224. 456 ………………………………………………………………………………………….202
- 225. Working Capacity …………………………………………………………………………..204
- 226. Introduction ……………………………………………………………………………….204
- 227. 426 ………………………………………………………………………………………….205
- 228. 434S ………………………………………………………………………………………..206
- 229. 436 ………………………………………………………………………………………….207
- 230. 456 ………………………………………………………………………………………….208
- 231. Trailer Towing ………………………………………………………………………………..209
- 232. Maximum Gross Trailer Weight ……………………………………………………209
- 233. Trailer Braking Systems ……………………………………………………………..209
- 234. Maximum Travel Speeds …………………………………………………………………210
- 235. Machines with ZF Axles ……………………………………………………………..210
- 236. Tyre Sizes and Pressures ……………………………………………………………….. 211
- 237. Introduction ………………………………………………………………………………. 211
- 238. Specifications …………………………………………………………………………… 211
- 239. Noise Data …………………………………………………………………………………….212
- 240. Introduction ……………………………………………………………………………….212
- 241. All Machines ……………………………………………………………………………..212
- 242. Vibration Data ………………………………………………………………………………..213
- 243. Introduction ……………………………………………………………………………….213
- 244. Specifications ……………………………………………………………………………213
- 245. 426, 436 …………………………………………………………………………………..214
- 246. 434S ………………………………………………………………………………………..215
- 247. 456 ………………………………………………………………………………………….216
- 248. Warranty Information
- 249. Machine Service Record Sheet ………………………………………………………..217
- 250. Registration Information ………………………………………………………………….219
- 251. European Community Standards
- 252. EC Declaration of Conformity …………………………………………………………..221
- 253. Introduction ……………………………………………………………………………….221
- 254. Explanation of the EC Declaration of Conformity ……………………………223
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