JCB 427, 435S, 437 Loader Operator Manual 9831-1600

JCB 427, 435S, 437 Loader Operator Manual 9831-1600 - Image 2

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JCB 427, 435S, 437 Loader Operator Manual 9831-1600 - Image 4

JCB 427, 435S, 437 Loader Operator Manual 9831-1600 - Image 5

jcb 427 435s 437 loader operator manual 9831 1600 2

jcb 427 435s 437 loader operator manual 9831 1600 3

JCB 427, 435S, 437 Loader Operator Manual 9831-1600

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-1600
Number of Pages: 282
Size: 50.3MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 427, 435S, 437 Loader

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 2
8. Safety
9. Safety – Yours and Others …………………………………………………………………………………………………….. 3
10. Safety Warnings …………………………………………………………………………………………………………………… 3
11. General Safety …………………………………………………………………………………………………………………….. 4
12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
13. About the Product
14. Introduction
15. General ……………………………………………………………………………………………………………………………….. 7
16. Name and Address of the Manufacturer …………………………………………………………………………………. 7
17. Product Compliance ……………………………………………………………………………………………………………… 7
18. Description
19. General ……………………………………………………………………………………………………………………………….. 8
20. Intended Use ……………………………………………………………………………………………………………………….. 8
21. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
22. Optional Equipment and Attachments …………………………………………………………………………………….. 8
23. Danger Zone ……………………………………………………………………………………………………………………….. 8
24. Main Component Locations …………………………………………………………………………………………………… 8
25. Product and Component Identification
26. Machine …………………………………………………………………………………………………………………………….. 10
27. Engine ………………………………………………………………………………………………………………………………. 10
28. Operator Protective Structure ………………………………………………………………………………………………. 11
29. Safety Labels
30. General ……………………………………………………………………………………………………………………………… 13
31. Safety Label Identification ……………………………………………………………………………………………………. 13
32. Operator Station
33. Component Locations …………………………………………………………………………………………………………. 18
34. Interior Switches
35. Ignition Switch ……………………………………………………………………………………………………………………. 20
36. Multi-Purpose Switch ………………………………………………………………………………………………………….. 20
37. Cab Interior Light ……………………………………………………………………………………………………………….. 21
38. Console Switches
39. General ……………………………………………………………………………………………………………………………… 23
40. Operation
41. Introduction
42. General ……………………………………………………………………………………………………………………………… 27
43. Operating Safety
44. General ……………………………………………………………………………………………………………………………… 28
45. Worksite Safety ………………………………………………………………………………………………………………….. 30
46. Risk Assessment ……………………………………………………………………………………………………………….. 31
47. Walk-Around Inspection
48. General ……………………………………………………………………………………………………………………………… 33
49. Entering and Leaving the Operator Station
50. General ……………………………………………………………………………………………………………………………… 34
51. Emergency Exit ………………………………………………………………………………………………………………….. 34
52. Doors
53. Operator Door ……………………………………………………………………………………………………………………. 36
54. Windows
55. Side Window ……………………………………………………………………………………………………………………… 37
56. Battery Isolator
57. General ……………………………………………………………………………………………………………………………… 38
58. Before Starting the Engine
59. General ……………………………………………………………………………………………………………………………… 39
60. Operator Seat
61. General ……………………………………………………………………………………………………………………………… 41
62. Armrest ……………………………………………………………………………………………………………………………… 44
63. Seat Belt
64. General ……………………………………………………………………………………………………………………………… 46
65. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 46
66. Mirrors
67. General ……………………………………………………………………………………………………………………………… 48
68. Visual Aids
69. Exterior View System ………………………………………………………………………………………………………….. 56
70. Starting the Engine
71. General ……………………………………………………………………………………………………………………………… 59
72. Stopping and Parking
73. General ……………………………………………………………………………………………………………………………… 61
74. Preparing for Travel
75. General ……………………………………………………………………………………………………………………………… 62
76. Preparing for Road Travel …………………………………………………………………………………………………… 62
77. Preparing for Worksite Travel ………………………………………………………………………………………………. 63
78. Smooth Ride System (SRS) ………………………………………………………………………………………………… 63
79. Beacon ……………………………………………………………………………………………………………………………… 64
80. Safety Equipment
81. Articulation Lock …………………………………………………………………………………………………………………. 66
82. Control Lock ………………………………………………………………………………………………………………………. 67
83. Drive Controls
84. General ……………………………………………………………………………………………………………………………… 68
85. Steering Wheel ………………………………………………………………………………………………………………….. 69
86. Steering Column ………………………………………………………………………………………………………………… 70
87. Accelerator Pedal ……………………………………………………………………………………………………………….. 70
88. Forward, Neutral and Reverse Switch …………………………………………………………………………………… 70
89. Service Brake Pedal …………………………………………………………………………………………………………… 73
90. Park Brake ………………………………………………………………………………………………………………………… 74
91. Transmission Kickdown Switch …………………………………………………………………………………………….. 74
92. Transmission Mode …………………………………………………………………………………………………………….. 76
93. Instruments
94. Instrument Panel ………………………………………………………………………………………………………………… 79
95. Getting the Machine Moving
96. General ……………………………………………………………………………………………………………………………… 91
97. Slopes
98. General ……………………………………………………………………………………………………………………………… 93
99. Driving on Slopes ………………………………………………………………………………………………………………. 93
100. Working on Slopes …………………………………………………………………………………………………………….. 94
101. Operating Levers-Pedals
102. General ……………………………………………………………………………………………………………………………… 95
103. Control Layouts ………………………………………………………………………………………………………………….. 95
104. Lift Arm Controls ………………………………………………………………………………………………………………… 95
105. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 97
106. Lifting and Loading
107. General ……………………………………………………………………………………………………………………………… 99
108. Working with the Lift Arm
109. General ……………………………………………………………………………………………………………………………. 100
110. Filling the Shovel ……………………………………………………………………………………………………………… 101
111. Loading a Truck ……………………………………………………………………………………………………………….. 101
112. Adjusting the Lift Arm ……………………………………………………………………………………………………….. 102
113. Heating, Ventilating and Air-Conditioning (HVAC)
114. General ……………………………………………………………………………………………………………………………. 105
115. Air-Conditioning Controls …………………………………………………………………………………………………… 105
116. Fire Extinguisher
117. General ……………………………………………………………………………………………………………………………. 107
118. Moving a Disabled Machine
119. General ……………………………………………………………………………………………………………………………. 108
120. Jump-Starting the Engine ………………………………………………………………………………………………….. 108
121. Retrieval ………………………………………………………………………………………………………………………….. 109
122. Lift Arm (Emergency Operation) …………………………………………………………………………………………. 111
123. Lifting the Machine
124. General ……………………………………………………………………………………………………………………………. 112
125. Transporting the Machine
126. General ……………………………………………………………………………………………………………………………. 114
127. Operating Environment
128. General ……………………………………………………………………………………………………………………………. 116
129. Operating in Low Temperatures …………………………………………………………………………………………. 116
130. Operating in High Temperatures …………………………………………………………………………………………. 116
131. Cab Filters ……………………………………………………………………………………………………………………….. 117
132. Refuelling
133. General ……………………………………………………………………………………………………………………………. 118
134. Low Fuel Levels ……………………………………………………………………………………………………………….. 118
135. Filling the Tank …………………………………………………………………………………………………………………. 118
136. Attachments
137. Working with Attachments
138. Introduction ………………………………………………………………………………………………………………………. 121
139. Attachments for your Machine ……………………………………………………………………………………………. 121
140. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 122
141. Quickhitch
142. General ……………………………………………………………………………………………………………………………. 126
143. Lift Arm Quickhitch Carriage ……………………………………………………………………………………………… 126
144. Tow Hitches
145. Hydraulic Tow Hitch ………………………………………………………………………………………………………….. 134
146. Work Platforms
147. General ……………………………………………………………………………………………………………………………. 136
148. Preservation and Storage
149. Cleaning
150. General ……………………………………………………………………………………………………………………………. 137
151. Preparation ………………………………………………………………………………………………………………………. 138
152. Checking For Damage
153. General ……………………………………………………………………………………………………………………………. 139
154. Storage
155. General ……………………………………………………………………………………………………………………………. 140
156. Put into Storage ……………………………………………………………………………………………………………….. 140
157. During Storage …………………………………………………………………………………………………………………. 140
158. Take out of Storage ………………………………………………………………………………………………………….. 141
159. Security
160. General ……………………………………………………………………………………………………………………………. 143
161. JCB Plantguard ………………………………………………………………………………………………………………… 143
162. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 143
163. LiveLink …………………………………………………………………………………………………………………………… 143
164. Maintenance
165. Introduction
166. General ……………………………………………………………………………………………………………………………. 145
167. Owner-Operator Support ……………………………………………………………………………………………………. 145
168. Service-Maintenance Agreements ………………………………………………………………………………………. 146
169. Initial Service and Inspection ……………………………………………………………………………………………… 146
170. Obtaining Spare Parts ………………………………………………………………………………………………………. 146
171. Maintenance Safety
172. General ……………………………………………………………………………………………………………………………. 147
173. Fluids and Lubricants ……………………………………………………………………………………………………….. 148
174. Maintenance Schedules
175. General ……………………………………………………………………………………………………………………………. 152
176. How to Use the Maintenance Schedules …………………………………………………………………………….. 152
177. Maintenance Intervals ……………………………………………………………………………………………………….. 152
178. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 153
179. Functional Tests and Final Inspection …………………………………………………………………………………. 155
180. Maintenance Positions
181. General ……………………………………………………………………………………………………………………………. 157
182. Maintenance Position (Lift Arm Lowered) ……………………………………………………………………………. 157
183. Maintenance Position (Lift Arm Raised) ………………………………………………………………………………. 158
184. Service Points
185. General ……………………………………………………………………………………………………………………………. 160
186. Access Apertures
187. General ……………………………………………………………………………………………………………………………. 163
188. Battery Cover …………………………………………………………………………………………………………………… 163
189. Engine Compartment Cover ………………………………………………………………………………………………. 163
190. Rear Grille ……………………………………………………………………………………………………………………….. 165
191. Cab Heater Door ……………………………………………………………………………………………………………… 165
192. Cooling Pack ……………………………………………………………………………………………………………………. 166
193. Tools
194. General ……………………………………………………………………………………………………………………………. 168
195. Toolbox ……………………………………………………………………………………………………………………………. 168
196. Lubrication
197. General ……………………………………………………………………………………………………………………………. 169
198. Preparation ………………………………………………………………………………………………………………………. 169
199. Automatic Greasing System ………………………………………………………………………………………………. 169
200. Attachments
201. General …………………………………………………………………………………………………………………………… 171
202. Body and Framework
203. General …………………………………………………………………………………………………………………………… 172
204. Lift Arm
205. General …………………………………………………………………………………………………………………………… 173
206. Operator Station
207. General …………………………………………………………………………………………………………………………… 175
208. Operator Protective Structure …………………………………………………………………………………………….. 175
209. Seat ………………………………………………………………………………………………………………………………… 175
210. Seat Belt …………………………………………………………………………………………………………………………. 175
211. Controls …………………………………………………………………………………………………………………………… 176
212. Heating, Ventilating and Air-Conditioning (HVAC)
213. Air-Conditioning ……………………………………………………………………………………………………………….. 177
214. Heater …………………………………………………………………………………………………………………………….. 177
215. Engine
216. General …………………………………………………………………………………………………………………………… 179
217. Oil …………………………………………………………………………………………………………………………………… 180
218. Drive Belt ………………………………………………………………………………………………………………………… 182
219. Crankcase Ventilation ……………………………………………………………………………………………………….. 182
220. Exhaust …………………………………………………………………………………………………………………………… 183
221. Emissions Control System ………………………………………………………………………………………………… 183
222. Air Filter
223. General …………………………………………………………………………………………………………………………… 185
224. Outer Element …………………………………………………………………………………………………………………. 185
225. Pre-Cleaner ……………………………………………………………………………………………………………………… 186
226. Dust Valve ………………………………………………………………………………………………………………………. 186
227. Fuel System
228. General …………………………………………………………………………………………………………………………… 187
229. Fuel Filter ………………………………………………………………………………………………………………………… 188
230. Water Separator ………………………………………………………………………………………………………………. 188
231. Cooling System
232. General …………………………………………………………………………………………………………………………… 190
233. Coolant ……………………………………………………………………………………………………………………………. 190
234. Cooling Pack …………………………………………………………………………………………………………………… 190
235. Brakes
236. General ……………………………………………………………………………………………………………………………. 192
237. Park Brake ………………………………………………………………………………………………………………………. 192
238. Service Brake ………………………………………………………………………………………………………………….. 193
239. Gearbox
240. Oil …………………………………………………………………………………………………………………………………… 194
241. Wheels
242. General …………………………………………………………………………………………………………………………… 195
243. Tyres
244. General …………………………………………………………………………………………………………………………… 197
245. Hydraulic System
246. General …………………………………………………………………………………………………………………………… 199
247. Services ………………………………………………………………………………………………………………………….. 200
248. Oil …………………………………………………………………………………………………………………………………… 200
249. Cylinders – Rams ……………………………………………………………………………………………………………… 200
250. Electrical System
251. General …………………………………………………………………………………………………………………………… 201
252. Battery …………………………………………………………………………………………………………………………….. 201
253. Battery Isolator ………………………………………………………………………………………………………………… 203
254. Fuses ……………………………………………………………………………………………………………………………… 203
255. Relays …………………………………………………………………………………………………………………………….. 205
256. Window Washer ……………………………………………………………………………………………………………….. 206
257. Miscellaneous
258. Fire Extinguisher ………………………………………………………………………………………………………………. 207
259. Technical Data
260. Static Dimensions
261. Dimensions ………………………………………………………………………………………………………………………. 209
262. Weights …………………………………………………………………………………………………………………………… 211
263. Visibility Diagrams …………………………….

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