JCB 432ZX Operator Manual 9831-3850-5 - Image 2

JCB 432ZX Operator Manual 9831-3850-5 - Image 3

JCB 432ZX Operator Manual 9831-3850-5 - Image 4

JCB 432ZX Operator Manual 9831-3850-5 - Image 5

JCB 432ZX Operator Manual 9831-3850-5

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-3850-5
Number of Pages: 154
Size: 21.2MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 432ZX

1. Safety Notices
2. Important Information …………………………………………………………………………. i
3. The Operator Manual …………………………………………………………………….. i
4. Safety Warnings ……………………………………………………………………………. i
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cross References ………………………………………………………………………….1
11. Machine Description …………………………………………………………………………..2
12. The JCB Wheeled Loader ………………………………………………………………2
13. Intended Use ………………………………………………………………………………..2
14. Component Location ……………………………………………………………………..2
15. Safety Check List ……………………………………………………………………………….4
16. Safety – Yours and Others ………………………………………………………………4
17. General Safety ……………………………………………………………………………..4
18. Operating Safety …………………………………………………………………………..6
19. Maintenance Safety ……………………………………………………………………….9
20. Safety Labels …………………………………………………………………………………..14
21. Introduction …………………………………………………………………………………14
22. Identifying Your Machine …………………………………………………………………..15
23. Machine Identification Plate ………………………………………………………….15
24. Component Identification Plates …………………………………………………….16
25. Operation
26. Introduction ……………………………………………………………………………………..17
27. Before Entering the Cab ……………………………………………………………………18
28. Entering and Leaving the Cab ……………………………………………………………19
29. Doors and Windows …………………………………………………………………………20
30. Opening and Closing the Door ………………………………………………………20
31. Opening and Closing the Window ………………………………………………….20
32. Emergency Exit …………………………………………………………………………..20
33. Seat ……………………………………………………………………………………………….21
34. Introduction …………………………………………………………………………………21
35. Standard Seat ……………………………………………………………………………..21
36. Inertia Reel Seat Belt …………………………………………………………………..22
37. Visibility Aids ……………………………………………………………………………………23
38. Mirrors ……………………………………………………………………………………….23
39. Cab Layout ……………………………………………………………………………………..27
40. Component Key …………………………………………………………………………..27
41. Drive Controls, Switches and Instruments ……………………………………………28
42. Drive Controls ……………………………………………………………………………..28
43. Switches …………………………………………………………………………………….31
44. Instrument Panel …………………………………………………………………………35
45. Air Conditioning Controls (Optional) ……………………………………………….40
46. Operating Levers ……………………………………………………………………………..41
47. Introduction …………………………………………………………………………………41
48. Control Layouts …………………………………………………………………………..41
49. Servo-Controls Lever …………………………………………………………………..42
50. Lower the Loader Arms in an Emergency ……………………………………….43
51. Safety Equipment …………………………………………………………………………….44
52. Neutral Lock ……………………………………………………………………………….44
53. Fire Extinguisher (if fitted) …………………………………………………………….45
54. Before Starting the Engine …………………………………………………………………46
55. Starting The Engine ………………………………………………………………………….48
56. Preparing the Machine for Travel ……………………………………………………….49
57. Introduction …………………………………………………………………………………49
58. Preparing for Road travel ……………………………………………………………..49
59. Preparing for Site travel ………………………………………………………………..50
60. Getting the Machine Moving ………………………………………………………………51
61. Operating Practices ……………………………………………………………………..51
62. Operating Procedure ……………………………………………………………………52
63. Stopping and Parking the Machine ……………………………………………………..53
64. Working with the Machine …………………………………………………………………54
65. Operating Practices and Site Safety ………………………………………………54
66. Safety Practices ………………………………………………………………………….54
67. Danger Zone ………………………………………………………………………………55
68. Log Moving-Handling ……………………………………………………………………55
69. Clothing and Safety Equipment ……………………………………………………..55
70. Working with a Shovel ………………………………………………………………….56
71. Working on Slopes ………………………………………………………………………58
72. Object Lifting ………………………………………………………………………………60
73. Operating Environment ……………………………………………………………………..62
74. Operating in Low Temperatures …………………………………………………….62
75. Operating in High Temperatures ……………………………………………………62
76. Operating in Dusty or Sandy Areas ………………………………………………..62
77. Operating in Coastal Regions ……………………………………………………….62
78. Operating on Wet or Soft Ground …………………………………………………..62
79. Refuelling the Machine ……………………………………………………………………..63
80. Low Fuel Levels ………………………………………………………………………….63
81. Filling the Tank ……………………………………………………………………………63
82. Moving a Disabled Machine ………………………………………………………………64
83. Introduction …………………………………………………………………………………64
84. Preparation for Towing …………………………………………………………………64
85. Transporting the Machine ………………………………………………………………….66
86. Articulation Lock ………………………………………………………………………….68
87. Lifting the Machine …………………………………………………………………………..69
88. Storage of the Machine …………………………………………………………………….70
89. Introduction …………………………………………………………………………………70
90. Storage Area ………………………………………………………………………………70
91. Prepare the Machine for Storage …………………………………………………..70
92. Put the Machine into Storage ………………………………………………………..70
93. During Storage ……………………………………………………………………………70
94. Take the Machine Out of Storage …………………………………………………..71
95. Machine Security ……………………………………………………………………………..72
96. General ………………………………………………………………………………………72
97. LiveLink ……………………………………………………………………………………..72
98. Routine Maintenance
99. Service Requirements ………………………………………………………………………73
100. Introduction …………………………………………………………………………………73
101. Owner-Operator Support ………………………………………………………………73
102. Service-Maintenance Agreements …………………………………………………73
103. Initial Service and Inspection …………………………………………………………73
104. Fit for Purpose Tests for Lifting Equipment ………………………………………74
105. Obtaining Replacement Parts ………………………………………………………..74
106. Health and Safety …………………………………………………………………………….75
107. Lubricants …………………………………………………………………………………..75
108. Battery ……………………………………………………………………………………….77
109. Service Schedules ……………………………………………………………………………79
110. Introduction …………………………………………………………………………………79
111. How to Use the Service Schedules ………………………………………………..79
112. Calendar Equivalents …………………………………………………………………..79
113. Pre-start Cold Checks, Service Points and Fluid Levels ……………………80
114. Functional Test and Final Inspection ………………………………………………83
115. Fluids, Lubricants and Capacities ……………………………………………………….85
116. Anti-Corrosion Additives ……………………………………………………………….86
117. Coolant Mixtures …………………………………………………………………………86
118. Fuels ………………………………………………………………………………………….87
119. Tools ………………………………………………………………………………………………89
120. Toolbox ………………………………………………………………………………………89
121. Carrying Tools onto the Machine ……………………………………………………89
122. Prepare the Machine for Maintenance ………………………………………………..90
123. Introduction …………………………………………………………………………………90
124. How to Make the Machine Safe (Loader Arm Lowered) ……………………91
125. How to Make the Machine Safe (Loader Arm Lifted) ………………………..91
126. Safety Mechanism ……………………………………………………………………….92
127. Cleaning the Machine ……………………………………………………………………….93
128. Introduction …………………………………………………………………………………93
129. Preparing the Machine for Cleaning ……………………………………………….94
130. Cleaning the Machine …………………………………………………………………..94
131. Checking for Damage ……………………………………………………………………….95
132. Check the Machine Body and Structure ………………………………………….95
133. Check the Seat and Seat Belt ……………………………………………………….95
134. Check the Tyres ………………………………………………………………………….95
135. Check the Electrical Circuits ………………………………………………………….95
136. Check the Hydraulic Hoses and Fittings …………………………………………96
137. Check the ROPS-FOPS Structure ………………………………………………….96
138. Greasing …………………………………………………………………………………………97
139. Introduction …………………………………………………………………………………97
140. Preparing the Machine for Greasing ………………………………………………97
141. Loader Arm and Shovel ………………………………………………………………..98
142. Centre Pivot, Rear Axle Pivots and Steer Rams ………………………………99
143. Driveshafts ……………………………………………………………………………….100
144. Access Panels ……………………………………………………………………………….101
145. Engine Covers …………………………………………………………………………..101
146. Rear Grille ………………………………………………………………………………..102
147. Air Conditioning (Optional) ………………………………………………………………103
148. Cleaning the Re-Circulation Filter ………………………………………………..103
149. Brakes ………………………………………………………………………………………….104
150. Testing the Brakes ……………………………………………………………………..104
151. Electrical System ……………………………………………………………………………105
152. Battery ……………………………………………………………………………………..105
153. Battery Isolation Switch ………………………………………………………………105
154. Jump Starting The Engine …………………………………………………………..107
155. Fuses and Relays ………………………………………………………………………108
156. Engine …………………………………………………………………………………………. 110
157. Oil and Filter …………………………………………………………………………….. 110
158. Cooling System ………………………………………………………………………… 112
159. Drive Belt …………………………………………………………………………………. 114
160. Air Filter …………………………………………………………………………………… 115
161. Fuel System ………………………………………………………………………………….. 117
162. Introduction ………………………………………………………………………………. 117
163. Water Separator and Filters ……………………………………………………….. 118
164. Hydraulic System ……………………………………………………………………………120
165. Introduction ……………………………………………………………………………….120
166. Releasing the Hydraulic Pressure ………………………………………………..121
167. Checking the Oil Level ……………………………………………………………….122
168. Changing the Filter Element ………………………………………………………..123
169. Transmission …………………………………………………………………………………124
170. Gearbox ……………………………………………………………………………………124
171. Axles and Hubs …………………………………………………………………………126
172. Tyres and Wheels …………………………………………………………………………..129
173. Tyre Inflation ……………………………………………………………………………..129
174. Checking the Wheel Nut Torques …………………………………………………130
175. Fire Extinguisher (if fitted) ………………………………………………………………..131
176. Checking the Fire Extinguisher ……………………………………………………131
177. Optional Attachments
178. Introduction ……………………………………………………………………………………133
179. Connecting-Disconnecting Hydraulic Hoses ……………………………………….134
180. Introduction ……………………………………………………………………………….134
181. Connecting the Hydraulic Hoses ………………………………………………….134
182. Disconnecting the Hydraulic Hoses ………………………………………………135
183. Quick Release Couplings ……………………………………………………………136
184. Work Platforms ………………………………………………………………………………138
185. Specifications
186. Turning Circle ………………………………………………………………………………..139
187. Dimensions ……………………………………………………………………………………140
188. Tyre Sizes and Pressures ………………………………………………………………..142
189. Introduction ……………………………………………………………………………….142
190. Specifications ……………………………………………………………………………142
191. Maximum Travel Speeds …………………………………………………………………143

Rate this product