JCB 506-36, 507-42, 509-42, 510-42, 510-56, 512-56, 514-56 Loadall Operator Manual 9831-0050

JCB 506-36, 507-42, 509-42, 510-42, 510-56, 512-56, 514-56 Loadall Operator Manual 9831-0050 - Image 2

JCB 506-36, 507-42, 509-42, 510-42, 510-56, 512-56, 514-56 Loadall Operator Manual 9831-0050 - Image 3

JCB 506-36, 507-42, 509-42, 510-42, 510-56, 512-56, 514-56 Loadall Operator Manual 9831-0050 - Image 4

JCB 506-36, 507-42, 509-42, 510-42, 510-56, 512-56, 514-56 Loadall Operator Manual 9831-0050 - Image 5

jcb 506 36 507 42 509 42 510 42 510 56 512 56 514 56 loadall operator manual 9831 0050 2

jcb 506 36 507 42 509 42 510 42 510 56 512 56 514 56 loadall operator manual 9831 0050 3

JCB 506-36, 507-42, 509-42, 510-42, 510-56, 512-56, 514-56 Loadall Operator Manual 9831-0050

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-0050
Number of Pages: 304
Size: 31.2MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 506-36, 507-42, 509-42, 510-42, 510-56, 512-56, 514-56 Loadall

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 2
8. Cross References ………………………………………………………………………………………………………………… 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 8
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Axle ………………………………………………………………………………………………………………………………….. 11
29. Gearbox …………………………………………………………………………………………………………………………….. 12
30. Operator Protective Structure ………………………………………………………………………………………………. 12
31. Safety Labels
32. General ……………………………………………………………………………………………………………………………… 14
33. Safety Label Identification ……………………………………………………………………………………………………. 14
34. Operator Station
35. Component Locations …………………………………………………………………………………………………………. 16
36. Interior Switches
37. Ignition Switch ……………………………………………………………………………………………………………………. 17
38. Multi-Purpose Switch ………………………………………………………………………………………………………….. 17
39. Cab Interior Light ……………………………………………………………………………………………………………….. 18
40. Console Switches
41. General ……………………………………………………………………………………………………………………………… 19
42. Road Lights ……………………………………………………………………………………………………………………….. 19
43. Rear Fog Lights …………………………………………………………………………………………………………………. 19
44. Hazard Warning Lights ……………………………………………………………………………………………………….. 19
45. Work Lights ……………………………………………………………………………………………………………………….. 19
46. Boom Work Light ……………………………………………………………………………………………………………….. 20
47. Right-Hand-Side Work Lights ………………………………………………………………………………………………. 20
48. Information ………………………………………………………………………………………………………………………… 20
49. Beacon ……………………………………………………………………………………………………………………………… 20
50. Controls Isolation ……………………………………………………………………………………………………………….. 20
51. Stabiliser Isolation ………………………………………………………………………………………………………………. 20
52. Rear Window Wiper ……………………………………………………………………………………………………………. 21
53. Roof Window Wiper ……………………………………………………………………………………………………………. 21
54. Auxiliary Hydraulic Circuit ……………………………………………………………………………………………………. 21
55. Operation
56. Introduction
57. General ……………………………………………………………………………………………………………………………… 23
58. Operating Safety
59. General ……………………………………………………………………………………………………………………………… 24
60. Worksite Safety ………………………………………………………………………………………………………………….. 26
61. Risk Assessment ……………………………………………………………………………………………………………….. 27
62. Walk-Around Inspection
63. General ……………………………………………………………………………………………………………………………… 29
64. Entering and Leaving the Operator Station
65. General ……………………………………………………………………………………………………………………………… 30
66. Emergency Exit ………………………………………………………………………………………………………………….. 30
67. Doors
68. Operator Door ……………………………………………………………………………………………………………………. 32
69. Battery Isolator
70. General ……………………………………………………………………………………………………………………………… 34
71. Before Starting the Engine
72. General ……………………………………………………………………………………………………………………………… 35
73. Operator Seat
74. General ……………………………………………………………………………………………………………………………… 36
75. Suspension Seat ………………………………………………………………………………………………………………… 36
76. Seat Belt
77. General ……………………………………………………………………………………………………………………………… 37
78. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 37
79. Starting the Engine
80. General ……………………………………………………………………………………………………………………………… 39
81. Stopping and Parking
82. General ……………………………………………………………………………………………………………………………… 41
83. Preparing for Travel
84. General ……………………………………………………………………………………………………………………………… 42
85. Preparing for Road Travel …………………………………………………………………………………………………… 42
86. Preparing for Worksite Travel ………………………………………………………………………………………………. 43
87. Beacon ……………………………………………………………………………………………………………………………… 44
88. Safety Equipment
89. Control Lock ………………………………………………………………………………………………………………………. 46
90. Drive Controls
91. Steering Wheel ………………………………………………………………………………………………………………….. 47
92. Steering Column ………………………………………………………………………………………………………………… 47
93. Accelerator Pedal ……………………………………………………………………………………………………………….. 47
94. Service Brake Pedal …………………………………………………………………………………………………………… 47
95. Park Brake ………………………………………………………………………………………………………………………… 48
96. Transmission Drive Lever ……………………………………………………………………………………………………. 48
97. Gear Lever ………………………………………………………………………………………………………………………… 49
98. Transmission Dump Switch …………………………………………………………………………………………………. 49
99. Steer Mode Control ……………………………………………………………………………………………………………. 50
100. Instruments
101. Instrument Panel ………………………………………………………………………………………………………………… 51
102. Getting the Machine Moving
103. General ……………………………………………………………………………………………………………………………… 70
104. Slopes
105. General ……………………………………………………………………………………………………………………………… 72
106. Driving on Slopes ………………………………………………………………………………………………………………. 72
107. Working on Slopes …………………………………………………………………………………………………………….. 73
108. Driving the Machine
109. Steer Modes ………………………………………………………………………………………………………………………. 75
110. Limited Slip Differential (LSD) ……………………………………………………………………………………………… 75
111. Towing Other Equipment …………………………………………………………………………………………………….. 75
112. Operating Levers-Pedals
113. General ……………………………………………………………………………………………………………………………… 78
114. Control Layouts ………………………………………………………………………………………………………………….. 78
115. Boom Controls …………………………………………………………………………………………………………………… 78
116. Chassis Levelling Controls ………………………………………………………………………………………………….. 79
117. Stabiliser Controls ………………………………………………………………………………………………………………. 80
118. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 82
119. Lifting and Loading
120. General ……………………………………………………………………………………………………………………………… 84
121. Load Charts ………………………………………………………………………………………………………………………. 84
122. Boom Indicators …………………………………………………………………………………………………………………. 87
123. Inclinometers ……………………………………………………………………………………………………………………… 87
124. Interlocks …………………………………………………………………………………………………………………………… 88
125. Rear Axle Stabilization (RAS) System ………………………………………………………………………………….. 88
126. Working with the Boom
127. General ……………………………………………………………………………………………………………………………… 91
128. Fork Ratings ………………………………………………………………………………………………………………………. 91
129. Repositioning the Forks ………………………………………………………………………………………………………. 92
130. Working with Pallets …………………………………………………………………………………………………………… 93
131. Working with Bales …………………………………………………………………………………………………………….. 95
132. Working with Irregular Loads ……………………………………………………………………………………………….. 96
133. Stacking Loads ………………………………………………………………………………………………………………….. 97
134. Filling the Shovel ……………………………………………………………………………………………………………….. 98
135. Suspended Loads ………………………………………………………………………………………………………………. 99
136. Heating, Ventilating and Air-Conditioning (HVAC)
137. General ……………………………………………………………………………………………………………………………. 101
138. Air-Conditioning Controls …………………………………………………………………………………………………… 101
139. Face Level Fan ………………………………………………………………………………………………………………… 103
140. Fire Extinguisher
141. General ……………………………………………………………………………………………………………………………. 104
142. Moving a Disabled Machine
143. General ……………………………………………………………………………………………………………………………. 105
144. Jump-Starting the Engine ………………………………………………………………………………………………….. 105
145. Recovery Hitch …………………………………………………………………………………………………………………. 106
146. Lifting the Machine
147. General ……………………………………………………………………………………………………………………………. 108
148. Transporting the Machine
149. General ……………………………………………………………………………………………………………………………. 109
150. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 109
151. Operating Environment
152. General ……………………………………………………………………………………………………………………………. 111
153. Operating in Low Temperatures …………………………………………………………………………………………. 111
154. Operating in High Temperatures …………………………………………………………………………………………. 112
155. Arctic Kit ………………………………………………………………………………………………………………………….. 112
156. Refuelling
157. General ……………………………………………………………………………………………………………………………. 114
158. Low Fuel Levels ……………………………………………………………………………………………………………….. 114
159. Filling the Tank …………………………………………………………………………………………………………………. 114
160. Attachments
161. Working with Attachments
162. Introduction ………………………………………………………………………………………………………………………. 119
163. Attachments for your Machine ……………………………………………………………………………………………. 119
164. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 122
165. Quick-fit Carriage
166. General ……………………………………………………………………………………………………………………………. 126
167. Preservation and Storage
168. Cleaning
169. General ……………………………………………………………………………………………………………………………. 128
170. Preparation ………………………………………………………………………………………………………………………. 129
171. Checking For Damage
172. General ……………………………………………………………………………………………………………………………. 130
173. Storage
174. General ……………………………………………………………………………………………………………………………. 131
175. Put into Storage ……………………………………………………………………………………………………………….. 131
176. During Storage …………………………………………………………………………………………………………………. 132
177. Take out of Storage ………………………………………………………………………………………………………….. 132
178. Security
179. General ……………………………………………………………………………………………………………………………. 133
180. LiveLink …………………………………………………………………………………………………………………………… 133
181. Maintenance
182. Introduction
183. General ……………………………………………………………………………………………………………………………. 135
184. Owner-Operator Support ……………………………………………………………………………………………………. 135
185. Service-Maintenance Agreements ………………………………………………………………………………………. 136
186. Initial Service and Inspection ……………………………………………………………………………………………… 136
187. Obtaining Spare Parts ………………………………………………………………………………………………………. 136
188. Maintenance Safety
189. General ……………………………………………………………………………………………………………………………. 137
190. Fluids and Lubricants ……………………………………………………………………………………………………….. 138
191. Maintenance Schedules
192. General ……………………………………………………………………………………………………………………………. 142
193. How to Use the Maintenance Schedules …………………………………………………………………………….. 142
194. Maintenance Intervals ……………………………………………………………………………………………………….. 142
195. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 142
196. Functional Tests and Final Inspection …………………………………………………………………………………. 145
197. Maintenance Positions
198. General ……………………………………………………………………………………………………………………………. 148
199. Maintenance Position – Boom Lowered ……………………………………………………………………………….. 148
200. Maintenance Position – Boom Raised …………………………………………………………………………………. 149
201. Service Points
202. General ……………………………………………………………………………………………………………………………. 152
203. Access Apertures
204. General ……………………………………………………………………………………………………………………………. 156
205. Battery Cover …………………………………………………………………………………………………………………… 156
206. Engine Compartment Cover ………………………………………………………………………………………………. 156
207. Boom Rear Cover …………………………………………………………………………………………………………….. 157
208. Undershield ……………………………………………………………………………………………………………………… 158
209. Tools
210. General ……………………………………………………………………………………………………………………………. 159
211. Lubrication
212. General ……………………………………………………………………………………………………………………………. 160
213. Preparation ………………………………………………………………………………………………………………………. 160
214. Attachments
215. General …………………………………………………………………………………………………………………………… 161
216. Body and Framework
217. General …………………………………………………………………………………………………………………………… 162
218. Pivot Pins ………………………………………………………………………………………………………………………… 162
219. Boom
220. General …………………………………………………………………………………………………………………………… 165
221. Boom Chains …………………………………………………………………………………………………………………… 165
222. Operator Station
223. General …………………………………………………………………………………………………………………………… 171
224. Operator Protective Structure …………………………………………………………………………………………….. 171
225. Seat ………………………………………………………………………………………………………………………………… 171
226. Seat Belt …………………………………………………………………………………………………………………………. 171
227. Controls …………………………………………………………………………………………………………………………… 172
228. Engine
229. General …………………………………………………………………………………………………………………………… 173
230. Oil …………………………………………………………………………………………………………………………………… 174
231. Drive Belt ………………………………………………………………………………………………………………………… 175
232. Emissions Control System ………………………………………………………………………………………………… 175
233. Air Filter
234. General …………………………………………………………………………………………………………………………… 179
235. Outer Element …………………………………………………………………………………………………………………. 179
236. Dust Valve ………………………………………………………………………………………………………………………. 180
237. Restriction Indicator ………………………………………………………………………………………………………….. 180
238. Fuel System
239. General …………………………………………………………………………………………………………………………… 182
240. Tank ……………………………………………………………………………………………………………………………….. 182
241. Cooling System
242. General …………………………………………………………………………………………………………………………… 184
243. Coolant ……………………………………………………………………………………………………………………………. 184
244. Cooling Pack …………………………………………………………………………………………………………………… 184
245. Brakes
246. General …………………………………………………………………………………………………………………………… 186
247. Park Brake ………………………………………………………………………………………………………………………. 186
248. Service Brake ………………………………………………………………………………………………………………….. 188
249. Gearbox
250. Oil …………………………………………………………………………………………………………………………………… 189
251. Axles
252. Oil …………………………………………………………………………………………………………………………………… 190
253. Wheels
254. General …………………………………………………………………………………………………………………………… 191
255. Tyres
256. General ……..

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