JCB 506-36, 507-42, 509-42, 510-56, 512-56, 514-56 Tier 3 Loadall Operator Manual 9821-3917

JCB 506-36, 507-42, 509-42, 510-56, 512-56, 514-56 Tier 3 Loadall Operator Manual 9821-3917 - Image 2

JCB 506-36, 507-42, 509-42, 510-56, 512-56, 514-56 Tier 3 Loadall Operator Manual 9821-3917 - Image 3

JCB 506-36, 507-42, 509-42, 510-56, 512-56, 514-56 Tier 3 Loadall Operator Manual 9821-3917 - Image 4

JCB 506-36, 507-42, 509-42, 510-56, 512-56, 514-56 Tier 3 Loadall Operator Manual 9821-3917 - Image 5

jcb 506 36 507 42 509 42 510 56 512 56 514 56 tier 3 loadall operator manual 9821 3917 2

jcb 506 36 507 42 509 42 510 56 512 56 514 56 tier 3 loadall operator manual 9821 3917 3

JCB 506-36, 507-42, 509-42, 510-56, 512-56, 514-56 Tier 3 Loadall Operator Manual 9821-3917

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-3917
Number of Pages: 210
Size: 15.2MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 506-36, 507-42, 509-42, 510-56, 512-56, 514-56 Tier 3 Loadall

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Machine Description …………………………………………………………………………..2
13. The JCB Loadall ……………………………………………………………………………2
14. Intended Use ………………………………………………………………………………..2
15. Component Location ……………………………………………………………………..2
16. Safety Check List ……………………………………………………………………………….4
17. Safety – Yours and Others ………………………………………………………………4
18. General Safety ……………………………………………………………………………..4
19. Operating Safety …………………………………………………………………………..6
20. Maintenance Safety ……………………………………………………………………..10
21. Safety Labels …………………………………………………………………………………..15
22. Introduction …………………………………………………………………………………15
23. Safety Label Identification …………………………………………………………….16
24. Identifying Your Machine …………………………………………………………………..19
25. Machine Identification Plate ………………………………………………………….19
26. Component Identification Plates …………………………………………………….20
27. Machine Security ……………………………………………………………………………..23
28. Introduction …………………………………………………………………………………23
29. JCB Plantguard …………………………………………………………………………..23
30. Operation
31. Introduction ……………………………………………………………………………………..25
32. Before Entering the Cab ……………………………………………………………………26
33. Entering and Leaving the Cab ……………………………………………………………27
34. Emergency Exit …………………………………………………………………………..28
35. Doors and Windows …………………………………………………………………………29
36. Opening and Closing the Door ………………………………………………………29
37. Opening and Closing the Upper Door Section …………………………………29
38. Seat Controls …………………………………………………………………………………..31
39. Introduction …………………………………………………………………………………31
40. Suspension Seat (KAB 100 Series – Mechanical) …………………………….32
41. Seat Belt …………………………………………………………………………………………33
42. Inertia Reel Seat Belt …………………………………………………………………..33
43. Cab Layout ……………………………………………………………………………………..34
44. Component Key …………………………………………………………………………..35
45. Drive Controls, Switches and Instruments ……………………………………………36
46. Drive Controls ……………………………………………………………………………..36
47. Switches …………………………………………………………………………………….39
48. Instrument Panel …………………………………………………………………………42
49. Air Conditioning and Cab Heater Controls ………………………………………47
50. Operating Levers ……………………………………………………………………………..48
51. Introduction …………………………………………………………………………………48
52. Boom and Carriage Controls …………………………………………………………49
53. Auxiliary Controls ………………………………………………………………………..50
54. Chassis Leveling (Sway) Control …………………………………………………..51
55. Stabilizer Controls (if fitted) …………………………………………………………..52
56. Safety Equipment …………………………………………………………………………….54
57. Control Locks ……………………………………………………………………………..54
58. Load Charts ………………………………………………………………………………..55
59. Boom Indicators ………………………………………………………………………….57
60. Inclinometer ………………………………………………………………………………..57
61. Beacon ………………………………………………………………………………………58
62. Fire Extinguisher (if fitted) …………………………………………………………….59
63. Before Starting the Engine …………………………………………………………………60
64. Starting the Engine …………………………………………………………………………..62
65. Preparing the Machine for Travel ……………………………………………………….63
66. Introduction …………………………………………………………………………………63
67. Preparing for Road Travel …………………………………………………………….63
68. Preparing for Site Travel ……………………………………………………………….64
69. Getting the Machine Moving ………………………………………………………………66
70. Operating Practices ……………………………………………………………………..66
71. Operating Procedure ……………………………………………………………………67
72. Stopping and Parking the Machine ……………………………………………………..68
73. Working with the Machine …………………………………………………………………69
74. Operating Practices and Site Safety ………………………………………………69
75. Clothing and Safety Equipment ……………………………………………………..69
76. Danger Zone ………………………………………………………………………………69
77. Safety Practices ………………………………………………………………………….69
78. Working with the Boom ………………………………………………………………..71
79. Use of Machines on Gradients or Slopes ………………………………………..80
80. RAS (Rear Axle Stabilization) System …………………………………………….83
81. Interlock System ………………………………………………………………………….84
82. Operating Environment ……………………………………………………………………..85
83. Operating in Low Temperatures …………………………………………………….85
84. Operating in High Temperatures ……………………………………………………85
85. Refuelling the Machine ……………………………………………………………………..86
86. Low Fuel Levels ………………………………………………………………………….86
87. Filling the Tank ……………………………………………………………………………86
88. Moving a Disabled Machine ………………………………………………………………88
89. Recovery Hitch ……………………………………………………………………………88
90. Transporting the Machine ………………………………………………………………….89
91. Lifting a Machine ……………………………………………………………………………..90
92. Storage of the Machine …………………………………………………………………….91
93. Introduction …………………………………………………………………………………91
94. Storage Area ………………………………………………………………………………91
95. Prepare the Machine for Storage …………………………………………………..91
96. Put the Machine into Storage ………………………………………………………..91
97. During Storage ……………………………………………………………………………91
98. Take the Machine Out of Storage …………………………………………………..92
99. Routine Maintenance
100. Service Requirements ………………………………………………………………………93
101. Introduction …………………………………………………………………………………93
102. Owner-Operator Support ………………………………………………………………93
103. Service-Maintenance Agreements …………………………………………………93
104. Initial Service and Inspection (100 Hours) ……………………………………….93
105. Fit for Purpose Tests for Lifting Equipment ………………………………………94
106. Obtaining Replacement Parts ………………………………………………………..94
107. Health and Safety …………………………………………………………………………….95
108. Lubricants …………………………………………………………………………………..95
109. Battery ……………………………………………………………………………………….97
110. Service Schedules ……………………………………………………………………………99
111. Introduction …………………………………………………………………………………99
112. How to Use the Service Schedules ………………………………………………..99
113. Calendar Equivalents …………………………………………………………………..99
114. Pre-start Cold Checks, Service Points and Fluid Levels ………………….100
115. Functional Test and Final Inspection …………………………………………….103
116. Fluids, Lubricants and Capacities ……………………………………………………..105
117. Coolant Mixtures ……………………………………………………………………….105
118. Fuel …………………………………………………………………………………………107
119. Prepare the Machine for Maintenance ……………………………………………… 110
120. Introduction ………………………………………………………………………………. 110
121. How to Make the Machine Safe (Boom Lowered) ………………………….. 111
122. How to Make the Machine Safe (Boom Lifted) ………………………………. 112
123. Cleaning the Machine …………………………………………………………………….. 115
124. Introduction ………………………………………………………………………………. 115
125. Preparing the Machine for Cleaning …………………………………………….. 115
126. Cleaning the Machine ………………………………………………………………… 116
127. Checking for Damage …………………………………………………………………….. 118
128. Check the Machine Body and Structure ……………………………………….. 118
129. Check the Tires ………………………………………………………………………… 118
130. Check the Seat and Seat Belt …………………………………………………….. 118
131. Check the Hydraulic Hoses and Fittings ………………………………………. 118
132. Check the Electrical Circuits ……………………………………………………….. 119
133. Checking the ROPS-FOPS Structure ……………………………………………120
134. Greasing ……………………………………………………………………………………….121
135. Introduction ……………………………………………………………………………….121
136. Preparing the Machine for Greasing …………………………………………….121
137. Every 50 Hours ………………………………………………………………………….122
138. Every 500 Hours ………………………………………………………………………..124
139. Every 1000 Hours ………………………………………………………………………127
140. Oiling ……………………………………………………………………………………………128
141. Park Brake Cable ………………………………………………………………………128
142. Control Levers …………………………………………………………………………..128
143. Boom Chains …………………………………………………………………………….129
144. Access Panels ……………………………………………………………………………….130
145. Battery Cover ……………………………………………………………………………130
146. Engine Cover …………………………………………………………………………….131
147. Undershield ………………………………………………………………………………132
148. Rear Boom Cover ………………………………………………………………………133
149. Central Access Panels ……………………………………………………………….134
150. Cab Heater and Air Conditioning ………………………………………………………135
151. Changing the Air Intake Filter ………………………………………………………135
152. Boom ……………………………………………………………………………………………136
153. Boom Chains …………………………………………………………………………….136
154. Brakes ………………………………………………………………………………………….140
155. Park Brake ………………………………………………………………………………..140
156. Foot Brake ………………………………………………………………………………..142
157. Electrical System ……………………………………………………………………………143
158. Battery ……………………………………………………………………………………..143
159. Jump Starting the Engine ……………………………………………………………144
160. Fuses ……………………………………………………………………………………….145
161. Primary Fuses …………………………………………………………………………..147
162. Relays ……………………………………………………………………………………..148
163. Engine ………………………………………………………………………………………….150
164. Oil and Filter ……………………………………………………………………………..150
165. Cooling System …………………………………………………………………………152
166. Front End Accessory Drive Belt …………………………………………………..154
167. Air Filter ……………………………………………………………………………………156
168. Fuel System …………………………………………………………………………………..159
169. Introduction ……………………………………………………………………………….159
170. Water Separator and Engine Fuel Filter ………………………………………..159
171. Bleeding the System ………………………………………………………………….164
172. Hydraulic System ……………………………………………………………………………165
173. Introduction ……………………………………………………………………………….165
174. Releasing the Hydraulic Pressure ………………………………………………..166
175. Oil and Filter ……………………………………………………………………………..167
176. Hose Burst Protection Valves ………………………………………………………170
177. Transmission …………………………………………………………………………………172
178. Gearbox ……………………………………………………………………………………172
179. Axles ………………………………………………………………………………………..174
180. Tires and Wheels ……………………………………………………………………………178
181. Tire Ballast ………………………………………………………………………………..178
182. Tire Inflation ………………………………………………………………………………178
183. Wheel Nuts ……………………………………………………………………………….179
184. Wheel Alignment ……………………………………………………………………………180
185. Introduction ……………………………………………………………………………….180
186. Manual Steer Mode Selector ……………………………………………………….180
187. Wear Pads …………………………………………………………………………………….181
188. Boom Wear Pad Clearance …………………………………………………………181
189. Windshield Washer …………………………………………………………………………183
190. Checking the Level …………………………………………………………………….183
191. Fire Extinguisher (if fitted) ………………………………………………………………..184
192. Checking the Fire Extinguisher ……………………………………………………184
193. Optional Attachments
194. Introduction ……………………………………………………………………………………185
195. Attachments for your Machine ………………………………………………………….186
196. Connecting-Disconnecting Hydraulic Hoses ……………………………………….187
197. Introduction ……………………………………………………………………………….187
198. Connecting the Hydraulic Hoses ………………………………………………….187
199. Disconnecting the Hydraulic Hoses ………………………………………………188
200. Quick Release Couplings ……………………………………………………………189
201. Q-Fit Attachments …………………………………………………………………………..191
202. Mechanical Pin Locking ………………………………………………………………191
203. Specifications
204. Static Dimensions …………………………………………………………………………..193
205. All Models …………………………………………………………………………………193
206. Performance Dimensions ………………………………………………………………..194
207. Lift Performance ………………………………………………………………………..194
208. Maximum Wading Depth …………………………………………………………….195
209. Tire Sizes and Pressures ………………………………………………………………..196
210. Introduction ……………………………………………………………………………….196
211. Specifications ……………………………………………………………………………196
212. Warranty Information
213. Machine Service Record Sheet ………………………………………………………..199

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