JCB 515-40 Operator Manual 9821-0600 - Image 2

JCB 515-40 Operator Manual 9821-0600 - Image 3

JCB 515-40 Operator Manual 9821-0600 - Image 4

JCB 515-40 Operator Manual 9821-0600 - Image 5

JCB 515-40 Operator Manual 9821-0600

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-0600
Number of Pages: 414
Size: 28.0MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 515-40

1. Safety Notices
2. Important Information ………………………………………………………………………. xv
3. The Operator Manual ………………………………………………………………….. xv
4. Safety Warnings ………………………………………………………………………….xvi
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………2
10. Cab-Canopy …………………………………………………………………………………2
11. Cross References ………………………………………………………………………….3
12. Machine Description …………………………………………………………………………..4
13. The JCB 515-40 ……………………………………………………………………………4
14. Intended Use ………………………………………………………………………………..4
15. Component Location ……………………………………………………………………..4
16. Safety Check List ……………………………………………………………………………….6
17. Safety – Yours and Others ………………………………………………………………6
18. General Safety ……………………………………………………………………………..7
19. Operating Safety …………………………………………………………………………10
20. Maintenance Safety ……………………………………………………………………..20
21. Safety Labels …………………………………………………………………………………..32
22. Introduction …………………………………………………………………………………32
23. Safety Label Identification …………………………………………………………….33
24. Part Numbers and Descriptions …………………………………………………….35
25. Identifying Your Machine …………………………………………………………………..39
26. Machine Identification Plate ………………………………………………………….39
27. Component Identification Plates …………………………………………………….41
28. Machine Security ……………………………………………………………………………..45
29. Introduction …………………………………………………………………………………45
30. JCB Plantguard …………………………………………………………………………..45
31. Construction Equipment Security And Registration Scheme (CESAR) .45
32. Operation
33. Introduction ……………………………………………………………………………………..47
34. Before Entering the Cab ……………………………………………………………………48
35. Entering and Leaving the Cab ……………………………………………………………51
36. Emergency Exit …………………………………………………………………………..53
37. Doors and Windows …………………………………………………………………………54
38. Opening and Closing the Doors …………………………………………………….54
39. Opening and Closing the Door Upper Section …………………………………55
40. Seat Controls …………………………………………………………………………………..57
41. Introduction …………………………………………………………………………………57
42. Operators Seat ……………………………………………………………………………58
43. Seat Belt …………………………………………………………………………………………59
44. Inertia Reel Seat Belt …………………………………………………………………..59
45. Cab Layout ……………………………………………………………………………………..62
46. Component Key …………………………………………………………………………..63
47. Drive Controls, Switches and Instrument Panel ……………………………………64
48. Drive Controls ……………………………………………………………………………..64
49. Switches …………………………………………………………………………………….68
50. Instrument Panel …………………………………………………………………………76
51. Heater Controls …………………………………………………………………………..83
52. Operating Levers ……………………………………………………………………………..85
53. Introduction …………………………………………………………………………………85
54. Boom and Carriage Controls …………………………………………………………87
55. Auxiliary Controls ………………………………………………………………………..90
56. Safety Equipment …………………………………………………………………………….91
57. Load Charts ………………………………………………………………………………..91
58. Longitudinal Load Moment Indicator (LLMI) …………………………………….95
59. Longitudinal Load Moment Indicator With Longitudinal Load Motion Control
60. ………………………………………………………………………………………………..104
61. Inclinometer ……………………………………………………………………………… 113
62. Fire Extinguisher (if fitted) ………………………………………………………….. 114
63. Beacon ……………………………………………………………………………………. 115
64. Before Starting the Engine ………………………………………………………………. 117
65. Starting the Engine …………………………………………………………………………120
66. Preparing the Machine for Travel ……………………………………………………..123
67. Introduction ……………………………………………………………………………….123
68. Preparing for Road Travel …………………………………………………………..123
69. Preparing for Site Travel ……………………………………………………………..126
70. Getting the Machine Moving …………………………………………………………….127
71. Operating Practices ……………………………………………………………………127
72. Operating Procedure ………………………………………………………………….129
73. Stopping and Parking the Machine ……………………………………………………131
74. Working with the Machine ……………………………………………………………….134
75. Operating Practices and Site Safety …………………………………………….134
76. Clothing and Safety Equipment ……………………………………………………135
77. Danger Zone …………………………………………………………………………….135
78. Working with the Boom ………………………………………………………………136
79. Use of Machines on Gradients or Slopes ………………………………………157
80. Operating Environment ……………………………………………………………………162
81. Operating in Low Temperatures …………………………………………………..162
82. Operating in High Temperatures ………………………………………………….162
83. Refuelling the Machine ……………………………………………………………………164
84. Low Fuel Levels ………………………………………………………………………..164
85. Filling the Tank ………………………………………………………………………….164
86. Moving a Disabled Machine …………………………………………………………….167
87. Transporting the Machine ………………………………………………………………..170
88. Lifting the Machine …………………………………………………………………………174
89. Storage of the Machine …………………………………………………………………..175
90. Introduction ……………………………………………………………………………….175
91. Storage Area …………………………………………………………………………….175
92. Prepare the Machine for Storage …………………………………………………175
93. Put the Machine into Storage ………………………………………………………176
94. During Storage ………………………………………………………………………….176
95. Take the Machine Out of Storage …………………………………………………177
96. Routine Maintenance
97. Service Requirements …………………………………………………………………….179
98. Introduction ……………………………………………………………………………….179
99. Owner-Operator Support …………………………………………………………….180
100. Service-Maintenance Agreements ……………………………………………….181
101. Fit for Purpose Tests for Lifting Equipment …………………………………….181
102. Obtaining Replacement Parts ………………………………………………………181
103. Health and Safety …………………………………………………………………………..182
104. Lubricants …………………………………………………………………………………182
105. Battery ……………………………………………………………………………………..186
106. Service Schedules ………………………………………………………………………….190
107. Introduction ……………………………………………………………………………….190
108. How to Use the Service Schedules ………………………………………………191
109. Calendar Equivalents …………………………………………………………………192
110. Pre-start Cold Checks, Service Points and Fluid Levels ………………….193
111. Functional Test and Final Inspection …………………………………………….199
112. Fluids, Lubricants and Capacities ……………………………………………………..203
113. Specifications ……………………………………………………………………………203
114. Coolant Mixtures ……………………………………………………………………….207
115. Tools …………………………………………………………………………………………….209
116. Toolbox …………………………………………………………………………………….209
117. Carrying Tools onto the Machine ………………………………………………….209
118. Prepare the Machine for Maintenance ………………………………………………210
119. Introduction ……………………………………………………………………………….210
120. How to Make the Machine Safe (Boom Lowered) ………………………….. 211
121. How to Make the Machine Safe (Boom Lifted) ……………………………….212
122. Using a Jack to Lift the Machine ………………………………………………….215
123. Cleaning the Machine ……………………………………………………………………..218
124. Introduction ……………………………………………………………………………….218
125. Preparing the Machine for Cleaning ……………………………………………..220
126. Cleaning the Machine …………………………………………………………………220
127. Checking For Damage …………………………………………………………………….226
128. Check the Machine Body and Structure ………………………………………..226
129. Check the Tyres ………………………………………………………………………..226
130. Check the Seat and Seat Belt ……………………………………………………..227
131. Check the Hydraulic Hoses and Fittings ……………………………………….228
132. Checking the ROPS-FOPS …………………………………………………………229
133. Greasing ……………………………………………………………………………………….232
134. Introduction ……………………………………………………………………………….232
135. Preparing the Machine for Greasing …………………………………………….233
136. Greasing Sequence ……………………………………………………………………234
137. Grease Points ……………………………………………………………………………235
138. Oiling ……………………………………………………………………………………………242
139. Access Panels ……………………………………………………………………………….244
140. Engine Cover …………………………………………………………………………….244
141. Engine Side Panel ……………………………………………………………………..246
142. Rear Engine Guard ……………………………………………………………………248
143. Underfloor Cover ……………………………………………………………………….251
144. Hydraulic Tank Cover …………………………………………………………………252
145. Operators Seat Base ………………………………………………………………….255
146. Rear Wheel Arch Panels …………………………………………………………….256
147. Left Instrument Panel …………………………………………………………………257
148. Right Cab Panel ………………………………………………………………………..259
149. Air Conditioning (if fitted) …………………………………………………………………261
150. Service Checks …………………………………………………………………………261
151. Cab Heater Filter ……………………………………………………………………………263
152. Replacing the Cab Heater Filter …………………………………………………..263
153. Brakes ………………………………………………………………………………………….264
154. Park Brake ………………………………………………………………………………..264
155. Testing the Park Brake ……………………………………………………………….265
156. Park Brake Adjustment ……………………………………………………………….267
157. Foot Brake ………………………………………………………………………………..268
158. Electrical System ……………………………………………………………………………271
159. Battery ……………………………………………………………………………………..271
160. Jump Starting the Engine ……………………………………………………………275
161. Fuses ……………………………………………………………………………………….278
162. Primary Fuses …………………………………………………………………………..281
163. Relays ……………………………………………………………………………………..282
164. LLMC Components ……………………………………………………………………284
165. Engine ………………………………………………………………………………………….285
166. Oil and Filter ……………………………………………………………………………..285
167. Cooling System …………………………………………………………………………292
168. Alternator Drive Belt …………………………………………………………………..297
169. Compressor Drive Belt (if fitted) …………………………………………………..301
170. Air Filter ……………………………………………………………………………………304
171. Fuel System …………………………………………………………………………………..308
172. Introduction ……………………………………………………………………………….308
173. Fuel Filter …………………………………………………………………………………310
174. Bleeding-Priming the Fuel System ……………………………………………….313
175. Hydraulic System ……………………………………………………………………………315
176. Introduction ……………………………………………………………………………….315
177. Release the Hydraulic Pressure …………………………………………………..316
178. Oil and Filter ……………………………………………………………………………..317
179. Changing the Hydraulic Breather Cap …………………………………………..321
180. Hose Burst Protection Valves ………………………………………………………322
181. Tyres and Wheels …………………………………………………………………………..324
182. Tyre Inflation ……………………………………………………………………………..324
183. Tyre Wear …………………………………………………………………………………326
184. Changing A Wheel …………………………………………………………………….327
185. Checking the Wheel Nut Torques …………………………………………………330
186. Wheel Alignment ……………………………………………………………………………331
187. Steer Phasing Adjustment …………………………………………………………..331
188. Wear Pads …………………………………………………………………………………….333
189. Windscreen Washer Reservoir …………………………………………………………335
190. Fire Extinguisher (if fitted) ………………………………………………………………..336
191. Checking the Fire Extinguisher ……………………………………………………336
192. Optional Attachments
193. Introduction ……………………………………………………………………………………337
194. Attachments for your Machine ………………………………………………………….340
195. Connecting-Disconnecting Hydraulic Hoses ……………………………………….342
196. Introduction ……………………………………………………………………………….342
197. Connecting the Hydraulic Hoses ………………………………………………….343
198. Disconnecting the Hydraulic Hoses ………………………………………………345
199. Quick Release Couplings ……………………………………………………………347
200. Quickhitch ……………………………………………………………………………………..350
201. Introduction ……………………………………………………………………………….350
202. Installing Attachments ………………………………………………………………..351
203. Removing Attachments ………………………………………………………………353
204. Tool Carrier Hitch ……………………………………………………………………………355
205. Installing Attachments ………………………………………………………………..355
206. Removing Attachments ………………………………………………………………357
207. Pallet Forks ……………………………………………………………………………………360
208. Safety ………………………………………………………………………………………360
209. Fitting-Removing Pallet Forks ……………………………………………………..361
210. Road Travel ………………………………………………………………………………361
211. Adjust the Fork Spacing ……………………………………………………………..362
212. Daily Maintenance ……………………………………………………………………..363
213. 6-in-1 Shovel …………………………………………………………………………………364
214. Safety ………………………………………………………………………………………364
215. Preparing for Travel ……………………………………………………………………364
216. Control ……………………………………………………………………………………..364
217. Operation ………………………………………………………………………………….364
218. Daily Maintenance ……………………………………………………………………..367
219. Work Platforms ………………………………………………………………………………369
220. Specifications
221. Static Dimensions …………………………………………………………………………..371
222. Performance Dimensions ………………………………………………………………..373
223. Lift Performance ………………………………………………………………………..373
224. Loader Performance …………………………………………………………………..373
225. Maximum Wading Depth …………………………………………………………….374
226. Engine ……………………………………………………………………………………..374
227. Load Charts …………………………………………………………………………………..375
228. Introduction ……………………………………………………………………………….375
229. Load Chart ………………………………………………………………………………..376
230. Tyre Sizes and Pressures ………………………………………………………………..377
231. Introduction ……………………………………………………………………………….377
232. Specifications ……………………………………………………………………………378
233. Noise Data …………………………………………………………………………………….379
234. Introduction ……………………………………………………………………………….379
235. 515-40 ……………………………………………………………………………………..380
236. Vibration Data ………………………………………………………………………………..381
237. Introduction ……………………………………………………………………………….381
238. 515-40 ……………………………………………………………………………………..383
239. Warranty Information
240. Machine Service Record Sheet ………………………………………………………..385
241. Registration Information ………………………………………………………………….389
242. European Community Standards
243. EC Declaration of Conformity …………………………………………………………..391
244. Introduction ……………………………………………………………………………….391
245. Explanation of the EC Declaration of Conformity ……………………………394

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