JCB 520-40, 524-50, 527-55 Loadall Operator Manual 9811-6000

JCB 520-40, 524-50, 527-55 Loadall Operator Manual 9811-6000 - Image 2

JCB 520-40, 524-50, 527-55 Loadall Operator Manual 9811-6000 - Image 3

JCB 520-40, 524-50, 527-55 Loadall Operator Manual 9811-6000 - Image 4

JCB 520-40, 524-50, 527-55 Loadall Operator Manual 9811-6000 - Image 5

jcb 520 40 524 50 527 55 loadall operator manual 9811 6000 2

jcb 520 40 524 50 527 55 loadall operator manual 9811 6000 3

JCB 520-40, 524-50, 527-55 Loadall Operator Manual 9811-6000

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-6000
Number of Pages: 230
Size: 15.9MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 520-40, 524-50, 527-55 Loadall

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Cab-Canopy …………………………………………………………………………………1
12. Cross References ………………………………………………………………………….1
13. Machine Description …………………………………………………………………………..2
14. The JCB Loadall ……………………………………………………………………………2
15. Intended Use ………………………………………………………………………………..2
16. Component Location ……………………………………………………………………..2
17. Safety Check List ……………………………………………………………………………….4
18. Safety – Yours and Others ………………………………………………………………4
19. General Safety ……………………………………………………………………………..4
20. Operating Safety …………………………………………………………………………..6
21. Maintenance Safety ……………………………………………………………………..10
22. Safety Labels …………………………………………………………………………………..15
23. Introduction …………………………………………………………………………………15
24. Safety Label Identification (Machines built before January 2010) ……….16
25. Safety Label Identification (Machines built after January 2010) ………….18
26. Identifying Your Machine …………………………………………………………………..20
27. Machine Identification Plate ………………………………………………………….20
28. Component Identification Plates …………………………………………………….22
29. Machine Security ……………………………………………………………………………..25
30. Introduction …………………………………………………………………………………25
31. JCB Plantguard …………………………………………………………………………..25
32. Construction Equipment Security And Registration Scheme (CESAR) .25
33. Operation
34. Introduction ……………………………………………………………………………………..27
35. Before Entering the Cab ……………………………………………………………………28
36. Entering and Leaving the Cab ……………………………………………………………29
37. Emergency Exit …………………………………………………………………………..30
38. Doors and Windows …………………………………………………………………………31
39. Opening and Closing the Doors …………………………………………………….31
40. Opening and Closing the Upper Door Section …………………………………32
41. Seat Controls …………………………………………………………………………………..33
42. Introduction …………………………………………………………………………………33
43. Basic Seat ………………………………………………………………………………….33
44. Seat Belt …………………………………………………………………………………………34
45. Inertia Reel Seat Belt …………………………………………………………………..34
46. Static Seat Belt ……………………………………………………………………………35
47. Cab Layout ……………………………………………………………………………………..36
48. 520-40 Machines …………………………………………………………………………36
49. 524-50, 527-55 Machines ……………………………………………………………..38
50. Drive Controls, Switches and Instruments ……………………………………………40
51. Drive Controls ……………………………………………………………………………..40
52. Switches …………………………………………………………………………………….43
53. Instrument Panel …………………………………………………………………………46
54. Cab Heater Controls …………………………………………………………………….50
55. Operating Levers ……………………………………………………………………………..51
56. Introduction …………………………………………………………………………………51
57. Control Layouts …………………………………………………………………………..51
58. Boom and Carriage Controls …………………………………………………………52
59. Auxiliary Controls ………………………………………………………………………..57
60. Float Control ……………………………………………………………………………….59
61. Safety Equipment …………………………………………………………………………….60
62. Control Locks ……………………………………………………………………………..60
63. Load Charts ………………………………………………………………………………..61
64. Boom Indicators ………………………………………………………………………….63
65. Load Moment Indicator (LMI) ………………………………………………………..64
66. Inclinometer ………………………………………………………………………………..68
67. Beacon ………………………………………………………………………………………68
68. Fire Extinguisher (if fitted) …………………………………………………………….69
69. Before Starting the Engine …………………………………………………………………70
70. Starting the Engine …………………………………………………………………………..72
71. Preparing the Machine for Travel ……………………………………………………….73
72. Introduction …………………………………………………………………………………73
73. Preparing for Road Travel …………………………………………………………….73
74. Preparing for Site Travel ……………………………………………………………….74
75. Getting the Machine Moving ………………………………………………………………75
76. Operating Practices ……………………………………………………………………..75
77. Operating Procedure ……………………………………………………………………76
78. Stopping and Parking the Machine ……………………………………………………..77
79. Working with the Machine …………………………………………………………………78
80. Operating Practices and Site Safety ………………………………………………78
81. Clothing and Safety Equipment ……………………………………………………..78
82. Danger Zone ………………………………………………………………………………78
83. Working with the Boom ………………………………………………………………..79
84. Use of Machines on Gradients or Slopes ………………………………………..88
85. Operating Environment ……………………………………………………………………..91
86. Introduction …………………………………………………………………………………91
87. Operating in Low Temperatures …………………………………………………….91
88. Operating in High Temperatures ……………………………………………………91
89. Tow Hitch Option ……………………………………………………………………………..92
90. Introduction …………………………………………………………………………………92
91. Connecting the Trailer ………………………………………………………………….93
92. Prepare the Trailer For Towing ………………………………………………………94
93. Refuelling the Machine ……………………………………………………………………..95
94. Low Fuel Levels ………………………………………………………………………….95
95. Filling the Tank ……………………………………………………………………………95
96. Moving a Disabled Machine ………………………………………………………………97
97. Transporting the Machine ………………………………………………………………….98
98. Storage of the Machine …………………………………………………………………..100
99. Introduction ……………………………………………………………………………….100
100. Storage Area …………………………………………………………………………….100
101. Prepare the Machine for Storage …………………………………………………100
102. Put the Machine into Storage ………………………………………………………100
103. During Storage ………………………………………………………………………….100
104. Take the Machine Out of Storage …………………………………………………101
105. Routine Maintenance
106. Service Requirements …………………………………………………………………….103
107. Introduction ……………………………………………………………………………….103
108. Owner-Operator Support …………………………………………………………….103
109. Service-Maintenance Agreements ……………………………………………….103
110. Initial Service and Inspection (100 Hours) ……………………………………..103
111. Fit for Purpose Tests for Lifting Equipment …………………………………….104
112. Obtaining Replacement Parts ………………………………………………………104
113. Health and Safety …………………………………………………………………………..105
114. Lubricants …………………………………………………………………………………105
115. Battery ……………………………………………………………………………………..107
116. Service Schedules ………………………………………………………………………….109
117. Introduction ……………………………………………………………………………….109
118. How to Use the Service Schedules ………………………………………………109
119. Calendar Equivalents …………………………………………………………………109
120. Pre-start Cold Checks, Service Points and Fluid Levels …………………. 110
121. Functional Test and Final Inspection ……………………………………………. 113
122. Fluids, Lubricants and Capacities …………………………………………………….. 115
123. Coolant Mixtures ………………………………………………………………………. 116
124. Fuels ……………………………………………………………………………………….. 117
125. Prepare the Machine for Maintenance ………………………………………………120
126. Introduction ……………………………………………………………………………….120
127. How to Make the Machine Safe (Boom Lowered) …………………………..121
128. How to Make the Machine Safe
129. (Boom Lifted) …………………………………………………………………………….122
130. Cleaning the Machine ……………………………………………………………………..124
131. Introduction ……………………………………………………………………………….124
132. Preparing the Machine for Cleaning ……………………………………………..124
133. Cleaning the Machine …………………………………………………………………125
134. Checking for Damage ……………………………………………………………………..127
135. Check the Machine Body and Structure ………………………………………..127
136. Check the Tyres ………………………………………………………………………..127
137. Check the Seat and Seat Belt ……………………………………………………..127
138. Check the Hydraulic Hoses and Fittings ……………………………………….127
139. Checking the ROPS-FOPS Structure ……………………………………………128
140. Greasing ……………………………………………………………………………………….129
141. Introduction ……………………………………………………………………………….129
142. Preparing the Machine for Greasing …………………………………………….129
143. Every 50 Hours ………………………………………………………………………….130
144. Every 500 Hours ………………………………………………………………………..133
145. Every 1000 Hours ………………………………………………………………………134
146. Oiling ……………………………………………………………………………………………135
147. Access Panels ……………………………………………………………………………….136
148. Engine Cover …………………………………………………………………………….136
149. Battery Cover ……………………………………………………………………………136
150. Rear Grille ………………………………………………………………………………..136
151. Undershields …………………………………………………………………………….137
152. Seat Base …………………………………………………………………………………138
153. Cab Heater Filter ……………………………………………………………………………139
154. Cleaning the Cab Heater Filter …………………………………………………….139
155. Brakes ………………………………………………………………………………………….140
156. Park Brake ………………………………………………………………………………..140
157. Foot Brake ………………………………………………………………………………..142
158. Electrical System ……………………………………………………………………………143
159. Battery ……………………………………………………………………………………..143
160. Jump Starting the Engine ……………………………………………………………145
161. Fuses ……………………………………………………………………………………….146
162. Primary Fuses …………………………………………………………………………..148
163. Relays ……………………………………………………………………………………..149
164. Engine ………………………………………………………………………………………….150
165. Oil and Filter ……………………………………………………………………………..150
166. Cooling System …………………………………………………………………………153
167. Alternator Drive Belt …………………………………………………………………..155
168. Air Filter ……………………………………………………………………………………156
169. Fuel System …………………………………………………………………………………..159
170. Introduction ……………………………………………………………………………….159
171. Cleaning the Lift Pump Gauze (520-40 Machines) …………………………160
172. Fuel Filter …………………………………………………………………………………161
173. Bleeding the System ………………………………………………………………….164
174. Hydraulic System ……………………………………………………………………………166
175. Introduction ……………………………………………………………………………….166
176. Releasing the Hydraulic Pressure ………………………………………………..167
177. Oil and Filter ……………………………………………………………………………..168
178. Changing the Hydraulic Tank Filler Cap ………………………………………..170
179. Hose Burst Protection Valves ………………………………………………………171
180. Transmission …………………………………………………………………………………173
181. Gearbox ……………………………………………………………………………………173
182. Axles ………………………………………………………………………………………..174
183. Tyres and Wheels …………………………………………………………………………..176
184. Tyre Inflation ……………………………………………………………………………..176
185. Wheel Alignment ……………………………………………………………………………178
186. Introduction ……………………………………………………………………………….178
187. Permanent 4-Wheel Steer …………………………………………………………..178
188. Electronic Steer Mode Selector ……………………………………………………179
189. Wear Pads …………………………………………………………………………………….180
190. Boom Wear Pad Clearance …………………………………………………………180
191. Windscreen Washer ……………………………………………………………………….181
192. Checking the Level …………………………………………………………………….181
193. Fire Extinguisher (if fitted) ………………………………………………………………..182
194. Checking the Fire Extinguisher ……………………………………………………182
195. Optional Attachments
196. Introduction ……………………………………………………………………………………183
197. Attachments for your Machine ………………………………………………………….184
198. Connecting-Disconnecting Hydraulic Hoses ……………………………………….185
199. Introduction ……………………………………………………………………………….185
200. Connecting the Hydraulic Hoses ………………………………………………….185
201. Disconnecting the Hydraulic Hoses ………………………………………………186
202. Quick Release Couplings ……………………………………………………………187
203. Q-Fit Attachments …………………………………………………………………………..189
204. Compact Tool Carrier …………………………………………………………………189
205. Skid Steer Hitch …………………………………………………………………………193
206. Fork Mounted Hook ………………………………………………………………………..195
207. Safety ………………………………………………………………………………………195
208. Installing …………………………………………………………………………………..195
209. Removing …………………………………………………………………………………195
210. Operation ………………………………………………………………………………….196
211. Maintenance ……………………………………………………………………………..196
212. 6-in-1 Shovel …………………………………………………………………………………197
213. Safety ………………………………………………………………………………………197
214. Preparing for Travel ……………………………………………………………………197
215. Control ……………………………………………………………………………………..197
216. Operation ………………………………………………………………………………….197
217. Daily Maintenance ……………………………………………………………………..199
218. Manure-Silage Fork with Top Grab ……………………………………………………200
219. Safety ………………………………………………………………………………………200
220. Control ……………………………………………………………………………………..200
221. Preparing for Travel ……………………………………………………………………200
222. Installing and Removing ……………………………………………………………..200
223. Operation ………………………………………………………………………………….200
224. Daily Maintenance ……………………………………………………………………..200
225. Specifications
226. Static Dimensions …………………………………………………………………………..201
227. 520-40 ……………………………………………………………………………………..201
228. 524-50, 527-55 ………………………………………………………………………….202
229. Performance Dimensions ………………………………………………………………..203
230. Lift Performance ………………………………………………………………………..203
231. Loader Performance …………………………………………………………………..205
232. Noise Data …………………………………………………………………………………….206
233. Introduction ……………………………………………………………………………….206
234. 520-40 ……………………………………………………………………………………..206
235. 524-50, 527-55 ………………………………………………………………………….206
236. Vibration Data ………………………………………………………………………………..207
237. Introduction ……………………………………………………………………………….207
238. 520-40, 524-50, 527-55 ………………………………………………………………208
239. Tyre Sizes and Pressures ………………………………………………………………..209
240. Introduction ……………………………………………………………………………….209
241. Specifications ……………………………………………………………………………209
242. Trailer Towing ………………………………………………………………………………..210
243. Towing Limitations ……………………………………………………………………..210
244. Load Charts ………………………………………………………………………………….. 211
245. Introduction ………………………………………………………………………………. 211
246. Warranty Information
247. Machine Service Record Sheet ………………………………………………………..213
248. Registration Information ………………………………………………………………….215
249. European Community Standards
250. EC Declaration of Conformity …………………………………………………………..217
251. Introduction ……………………………………………………………………………….217
252. Explanation of the EC Declaration of Conformity ……………………………219

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