JCB 520-40 Loadall Operator Manual 9801-9094

JCB 520-40 Loadall Operator Manual 9801-9094 - Image 2

JCB 520-40 Loadall Operator Manual 9801-9094 - Image 3

JCB 520-40 Loadall Operator Manual 9801-9094 - Image 4

JCB 520-40 Loadall Operator Manual 9801-9094 - Image 5

jcb 520 40 loadall operator manual 9801 9094 2

jcb 520 40 loadall operator manual 9801 9094 3

JCB 520-40 Loadall Operator Manual 9801-9094

$20.00

Type Of Manual: Operator Manual
ManualID: 9801-9094
Number of Pages: 208
Size: 32.7MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 520-40 Loadall

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Machine Description …………………………………………………………………………..2
13. The JCB Loadall ……………………………………………………………………………2
14. Intended Use ………………………………………………………………………………..2
15. Component Location ……………………………………………………………………..2
16. Safety Check List ……………………………………………………………………………….4
17. Safety – Yours and Others ………………………………………………………………4
18. General Safety ……………………………………………………………………………..4
19. Operating Safety …………………………………………………………………………..6
20. Maintenance Safety ……………………………………………………………………..10
21. Safety Labels …………………………………………………………………………………..15
22. Introduction …………………………………………………………………………………15
23. Safety Label Identification …………………………………………………………….16
24. Identifying Your Machine …………………………………………………………………..18
25. Machine Identification Plate ………………………………………………………….18
26. Component Identification Plates …………………………………………………….19
27. Machine Security ……………………………………………………………………………..22
28. Introduction …………………………………………………………………………………22
29. JCB Plantguard …………………………………………………………………………..22
30. Operation
31. Introduction ……………………………………………………………………………………..23
32. Before Entering the Cab ……………………………………………………………………24
33. Entering and Leaving the Cab ……………………………………………………………25
34. Emergency Exit …………………………………………………………………………..26
35. Doors and Windows …………………………………………………………………………27
36. Opening and Closing the Doors …………………………………………………….27
37. Opening and Closing the Upper Door Section …………………………………28
38. Seat Controls …………………………………………………………………………………..29
39. Introduction …………………………………………………………………………………29
40. Basic Seat ………………………………………………………………………………….29
41. Seat Belt …………………………………………………………………………………………30
42. Inertia Reel Seat Belt …………………………………………………………………..30
43. Static Seat Belt ……………………………………………………………………………31
44. Cab Layout ……………………………………………………………………………………..32
45. Component Key …………………………………………………………………………..33
46. Drive Controls, Switches and Instruments ……………………………………………34
47. Drive Controls ……………………………………………………………………………..34
48. Switches …………………………………………………………………………………….36
49. Instrument Panel …………………………………………………………………………39
50. Cab Heater Controls …………………………………………………………………….42
51. Operating Levers ……………………………………………………………………………..43
52. Introduction …………………………………………………………………………………43
53. Boom and Carriage Controls …………………………………………………………44
54. Auxiliary Controls ………………………………………………………………………..45
55. Float Control ……………………………………………………………………………….46
56. Safety Equipment …………………………………………………………………………….47
57. Control Locks ……………………………………………………………………………..47
58. Load Charts ………………………………………………………………………………..48
59. Boom Indicators ………………………………………………………………………….50
60. Longitudinal Load Moment Indicator (LLMI) …………………………………….51
61. Longitudinal Load Moment Indicator (LLMI) with Longitudinal Load Motion
62. Control (LLMC) System ………………………………………………………………..55
63. Inclinometer ………………………………………………………………………………..61
64. Beacon ………………………………………………………………………………………61
65. Fire Extinguisher (if fitted) …………………………………………………………….62
66. Before Starting the Engine …………………………………………………………………63
67. Starting the Engine …………………………………………………………………………..65
68. Preparing the Machine for Travel ……………………………………………………….66
69. Introduction …………………………………………………………………………………66
70. Preparing for Road Travel …………………………………………………………….66
71. Preparing for Site Travel ……………………………………………………………….67
72. Getting the Machine Moving ………………………………………………………………68
73. Operating Practices ……………………………………………………………………..68
74. Operating Procedure ……………………………………………………………………69
75. Stopping and Parking the Machine ……………………………………………………..70
76. Working with the Machine …………………………………………………………………71
77. Operating Practices and Site Safety ………………………………………………71
78. Clothing and Safety Equipment ……………………………………………………..71
79. Danger Zone ………………………………………………………………………………71
80. Working with the Boom ………………………………………………………………..72
81. Use of Machines on Gradients or Slopes ………………………………………..82
82. Operating Environment ……………………………………………………………………..85
83. Operating in Low Temperatures …………………………………………………….85
84. Operating in High Temperatures ……………………………………………………85
85. Refuelling the Machine ……………………………………………………………………..86
86. Low Fuel Levels ………………………………………………………………………….86
87. Filling the Tank ……………………………………………………………………………86
88. Moving a Disabled Machine ………………………………………………………………88
89. Recovery Hitch ……………………………………………………………………………89
90. Transporting the Machine ………………………………………………………………….90
91. Storage of the Machine …………………………………………………………………….92
92. Introduction …………………………………………………………………………………92
93. Storage Area ………………………………………………………………………………92
94. Prepare the Machine for Storage …………………………………………………..92
95. Put the Machine into Storage ………………………………………………………..92
96. During Storage ……………………………………………………………………………92
97. Take the Machine Out of Storage …………………………………………………..93
98. Routine Maintenance
99. Service Requirements ………………………………………………………………………95
100. Introduction …………………………………………………………………………………95
101. Owner-Operator Support ………………………………………………………………95
102. Service-Maintenance Agreements …………………………………………………95
103. Fit for Purpose Tests for Lifting Equipment ………………………………………95
104. Obtaining Replacement Parts ………………………………………………………..96
105. Health and Safety …………………………………………………………………………….97
106. Lubricants …………………………………………………………………………………..97
107. Battery ……………………………………………………………………………………….99
108. Service Schedules ………………………………………………………………………….101
109. Introduction ……………………………………………………………………………….101
110. How to Use the Service Schedules ………………………………………………101
111. Calendar Equivalents …………………………………………………………………101
112. Pre-start Cold Checks, Service Points and Fluid Levels ………………….102
113. Functional Test and Final Inspection …………………………………………….105
114. Fluids, Lubricants and Capacities ……………………………………………………..107
115. Coolant Mixtures ……………………………………………………………………….108
116. Fuels ………………………………………………………………………………………..109
117. Prepare the Machine for Maintenance ……………………………………………… 112
118. Introduction ………………………………………………………………………………. 112
119. How to Make the Machine Safe (Boom Lowered) ………………………….. 113
120. How to Make the Machine Safe (Boom Lifted) ………………………………. 114
121. Cleaning the Machine …………………………………………………………………….. 116
122. Introduction ………………………………………………………………………………. 116
123. Preparing the Machine for Cleaning …………………………………………….. 116
124. Cleaning the Machine ………………………………………………………………… 117
125. Checking for Damage …………………………………………………………………….. 119
126. Check the Machine Body and Structure ……………………………………….. 119
127. Check the Tyres ……………………………………………………………………….. 119
128. Check the Seat and Seat Belt …………………………………………………….. 119
129. Check the Hydraulic Hoses and Fittings ………………………………………. 119
130. Check the Electrical Circuits ………………………………………………………..120
131. Checking the ROPS-FOPS Structure ……………………………………………120
132. Greasing ……………………………………………………………………………………….121
133. Introduction ……………………………………………………………………………….121
134. Preparing the Machine for Greasing …………………………………………….121
135. Every 50 Hours ………………………………………………………………………….122
136. Every 500 Hours ………………………………………………………………………..123
137. Every 1000 Hours ………………………………………………………………………124
138. Oiling ……………………………………………………………………………………………125
139. Access Panels ……………………………………………………………………………….126
140. Engine Cover …………………………………………………………………………….126
141. Battery Cover ……………………………………………………………………………126
142. Rear Grille ………………………………………………………………………………..126
143. Undershields …………………………………………………………………………….127
144. Seat Base …………………………………………………………………………………128
145. Cab Heater Filter ……………………………………………………………………………129
146. Cleaning the Cab Heater Filter …………………………………………………….129
147. Brakes ………………………………………………………………………………………….130
148. Park Brake ………………………………………………………………………………..130
149. Foot Brake ………………………………………………………………………………..132
150. Electrical System ……………………………………………………………………………133
151. Battery ……………………………………………………………………………………..133
152. Jump Starting the Engine ……………………………………………………………135
153. Fuses ……………………………………………………………………………………….136
154. Primary Fuses …………………………………………………………………………..137
155. Relays ……………………………………………………………………………………..138
156. Engine ………………………………………………………………………………………….139
157. Oil and Filter ……………………………………………………………………………..139
158. Cooling System …………………………………………………………………………142
159. Alternator Drive Belt …………………………………………………………………..144
160. Air Filter ……………………………………………………………………………………145
161. Fuel System …………………………………………………………………………………..147
162. Introduction ……………………………………………………………………………….147
163. Cleaning the Lift Pump Gauze …………………………………………………….148
164. Fuel Filter …………………………………………………………………………………149
165. Bleeding the System ………………………………………………………………….151
166. Hydraulic System ……………………………………………………………………………152
167. Introduction ……………………………………………………………………………….152
168. Releasing the Hydraulic Pressure ………………………………………………..153
169. Oil and Filter ……………………………………………………………………………..154
170. Changing the Hydraulic Tank Filler Cap ………………………………………..156
171. Hose Burst Protection Valves ………………………………………………………157
172. Transmission …………………………………………………………………………………159
173. Gearbox ……………………………………………………………………………………159
174. Axles ………………………………………………………………………………………..160
175. Tyres and Wheels …………………………………………………………………………..162
176. Tyre Inflation ……………………………………………………………………………..162
177. Wheel Alignment ……………………………………………………………………………164
178. Introduction ……………………………………………………………………………….164
179. Procedure …………………………………………………………………………………164
180. Wear Pads …………………………………………………………………………………….165
181. Boom Wear Pad Clearance …………………………………………………………165
182. Windscreen Washer ……………………………………………………………………….166
183. Checking the Level …………………………………………………………………….166
184. Fire Extinguisher (if fitted) ………………………………………………………………..167
185. Checking the Fire Extinguisher ……………………………………………………167
186. Optional Attachments
187. Introduction ……………………………………………………………………………………169
188. Attachments for your Machine ………………………………………………………….170
189. Connecting-Disconnecting Hydraulic Hoses ……………………………………….171
190. Introduction ……………………………………………………………………………….171
191. Connecting the Hydraulic Hoses ………………………………………………….171
192. Disconnecting the Hydraulic Hoses ………………………………………………172
193. Quick Release Couplings ……………………………………………………………173
194. Q-Fit Attachments …………………………………………………………………………..175
195. Compact Tool Carrier …………………………………………………………………175
196. Skid Steer Hitch …………………………………………………………………………179
197. Fork Mounted Hook ………………………………………………………………………..181
198. Safety ………………………………………………………………………………………181
199. Installing …………………………………………………………………………………..181
200. Removing …………………………………………………………………………………181
201. Operation ………………………………………………………………………………….182
202. Maintenance ……………………………………………………………………………..182
203. 6-in-1 Shovel …………………………………………………………………………………183
204. Safety ………………………………………………………………………………………183
205. Preparing for Travel ……………………………………………………………………183
206. Control ……………………………………………………………………………………..183
207. Operation ………………………………………………………………………………….183
208. Daily Maintenance ……………………………………………………………………..185
209. Manure-Silage Fork with Top Grab ……………………………………………………186
210. Safety ………………………………………………………………………………………186
211. Control ……………………………………………………………………………………..186
212. Preparing for Travel ……………………………………………………………………186
213. Installing and Removing ……………………………………………………………..186
214. Operation ………………………………………………………………………………….186
215. Daily Maintenance ……………………………………………………………………..186
216. Attachments with Hydraulic Clamping of Loads ………………………………….187
217. Work Platforms ………………………………………………………………………………188
218. Specifications
219. Static Dimensions …………………………………………………………………………..189
220. 520-40 ……………………………………………………………………………………..189
221. Performance Dimensions ………………………………………………………………..190
222. Lift Performance ………………………………………………………………………..190
223. Loader Performance …………………………………………………………………..190
224. Noise Data …………………………………………………………………………………….191
225. Introduction ……………………………………………………………………………….191
226. 520-40 ……………………………………………………………………………………..191
227. Vibration Data ………………………………………………………………………………..192
228. Introduction ……………………………………………………………………………….192
229. 520-40 ……………………………………………………………………………………..193
230. Tyre Sizes and Pressures ………………………………………………………………..194
231. Introduction ……………………………………………………………………………….194
232. Specifications ……………………………………………………………………………194
233. Trailer Towing ………………………………………………………………………………..195
234. Towing Limitations ……………………………………………………………………..195
235. Warranty Information
236. Machine Service Record Sheet ………………………………………………………..197

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