JCB 520-50, 525-50, 525-50S Loadall Operator Manual 9811-9200

JCB 520-50, 525-50, 525-50S Loadall Operator Manual 9811-9200 - Image 2

JCB 520-50, 525-50, 525-50S Loadall Operator Manual 9811-9200 - Image 3

JCB 520-50, 525-50, 525-50S Loadall Operator Manual 9811-9200 - Image 4

JCB 520-50, 525-50, 525-50S Loadall Operator Manual 9811-9200 - Image 5

jcb 520 50 525 50 525 50s loadall operator manual 9811 9200 2

jcb 520 50 525 50 525 50s loadall operator manual 9811 9200 3

JCB 520-50, 525-50, 525-50S Loadall Operator Manual 9811-9200

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-9200
Number of Pages: 210
Size: 14.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 520-50, 525-50, 525-50S Loadall

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Cab-Canopy …………………………………………………………………………………1
12. Cross References ………………………………………………………………………….1
13. Machine Description …………………………………………………………………………..2
14. The JCB Loadall ……………………………………………………………………………2
15. Intended Use ………………………………………………………………………………..2
16. Component Locations ……………………………………………………………………2
17. Safety Check List ……………………………………………………………………………….4
18. Safety – Yours and Others ………………………………………………………………4
19. General Safety ……………………………………………………………………………..4
20. Operating Safety …………………………………………………………………………..6
21. Maintenance Safety ……………………………………………………………………..10
22. Safety Labels …………………………………………………………………………………..15
23. Introduction …………………………………………………………………………………15
24. Safety Label Identification …………………………………………………………….16
25. Identifying Your Machine …………………………………………………………………..18
26. Machine Identification Plate ………………………………………………………….18
27. Component Identification Plates …………………………………………………….20
28. Machine Security ……………………………………………………………………………..23
29. Introduction …………………………………………………………………………………23
30. JCB Plantguard …………………………………………………………………………..23
31. Construction Equipment Security And Registration Scheme (CESAR) .23
32. Operation
33. Introduction ……………………………………………………………………………………..25
34. Before Entering the Cab ……………………………………………………………………26
35. Entering and Leaving the Cab ……………………………………………………………27
36. Emergency Exit …………………………………………………………………………..28
37. Doors and Windows …………………………………………………………………………29
38. Opening and Closing the Doors …………………………………………………….29
39. Opening and Closing the Rear Window ………………………………………….30
40. Seat Controls …………………………………………………………………………………..31
41. Introduction …………………………………………………………………………………31
42. Basic Seat ………………………………………………………………………………….31
43. Seat Belt …………………………………………………………………………………………32
44. Inertia Reel Seat Belt …………………………………………………………………..32
45. Static Seat Belt ……………………………………………………………………………33
46. Cab Layout ……………………………………………………………………………………..34
47. Component Key …………………………………………………………………………..35
48. Drive Controls, Switches and Instruments ……………………………………………36
49. Drive Controls ……………………………………………………………………………..36
50. Switches …………………………………………………………………………………….40
51. Instrument Panel …………………………………………………………………………43
52. Air Conditioning and Heater Controls ……………………………………………..46
53. Operating Levers ……………………………………………………………………………..47
54. Introduction …………………………………………………………………………………47
55. Control Layouts …………………………………………………………………………..47
56. Boom and Carriage Controls …………………………………………………………48
57. Auxiliary Controls ………………………………………………………………………..49
58. Safety Equipment …………………………………………………………………………….50
59. Control Lever Locks …………………………………………………………………….50
60. Load Charts ………………………………………………………………………………..51
61. Boom Indicators ………………………………………………………………………….53
62. Load Moment Indicator (LMI) ………………………………………………………..54
63. Inclinometer ………………………………………………………………………………..58
64. Beacon ………………………………………………………………………………………58
65. Fire Extinguisher (if fitted) …………………………………………………………….59
66. Before Starting the Engine …………………………………………………………………60
67. Starting the Engine …………………………………………………………………………..62
68. Preparing the Machine for Travel ……………………………………………………….64
69. Preparing for Road Travel …………………………………………………………….64
70. Preparing for Site Travel ……………………………………………………………….65
71. Getting the Machine Moving ………………………………………………………………66
72. Operating Practices ……………………………………………………………………..66
73. Operating Procedure ……………………………………………………………………67
74. Stopping and Parking the Machine ……………………………………………………..68
75. Testing the Park Brake …………………………………………………………………69
76. Working with the Machine …………………………………………………………………70
77. Operating Practices and Site Safety ………………………………………………70
78. Clothing and Safety Equipment ……………………………………………………..70
79. Danger Zone ………………………………………………………………………………70
80. Working with the Boom ………………………………………………………………..71
81. Use of Machines on Gradients or Slopes ………………………………………..80
82. Operating Environment ……………………………………………………………………..83
83. Introduction …………………………………………………………………………………83
84. Operating in Low Temperatures …………………………………………………….83
85. Operating in High Temperatures ……………………………………………………83
86. Tow Hitch Options …………………………………………………………………………….84
87. Introduction …………………………………………………………………………………84
88. Mechanical Tow Hitch Option ………………………………………………………..85
89. Hydraulic Tow Hitch Option …………………………………………………………..86
90. Refuelling the Machine ……………………………………………………………………..88
91. Low Fuel Levels ………………………………………………………………………….88
92. Filling the Tank ……………………………………………………………………………88
93. Moving a Disabled Machine ………………………………………………………………90
94. Recovery Hitch ……………………………………………………………………………90
95. Transporting the Machine ………………………………………………………………….91
96. Storage of the Machine …………………………………………………………………….93
97. Introduction …………………………………………………………………………………93
98. Storage Area ………………………………………………………………………………93
99. Prepare the Machine for Storage …………………………………………………..93
100. Put the Machine into Storage ………………………………………………………..93
101. During Storage ……………………………………………………………………………93
102. Take the Machine Out of Storage …………………………………………………..94
103. Routine Maintenance
104. Service Requirements ………………………………………………………………………95
105. Introduction …………………………………………………………………………………95
106. Owner-Operator Support ………………………………………………………………95
107. Service-Maintenance Agreements …………………………………………………95
108. Fit for Purpose Tests for Lifting Equipment ………………………………………96
109. Obtaining Replacement Parts ………………………………………………………..96
110. Health and Safety …………………………………………………………………………….97
111. Lubricants …………………………………………………………………………………..97
112. Battery ……………………………………………………………………………………….99
113. Service Schedules ………………………………………………………………………….101
114. Introduction ……………………………………………………………………………….101
115. How to Use the Service Schedules ………………………………………………101
116. Calendar Equivalents …………………………………………………………………101
117. Pre-start Cold Checks, Service Points and Fluid Levels ………………….102
118. Functional Test and Final Inspection …………………………………………….105
119. Fluids, Lubricants and Capacities ……………………………………………………..107
120. Coolant Mixtures ……………………………………………………………………….108
121. Fuels ………………………………………………………………………………………..109
122. Prepare the Machine for Maintenance ……………………………………………… 112
123. Introduction ………………………………………………………………………………. 112
124. How to Make the Machine Safe (Boom Lowered) ………………………….. 113
125. How to Make the Machine Safe (Boom Lifted) ………………………………. 114
126. Cleaning the Machine …………………………………………………………………….. 116
127. Introduction ………………………………………………………………………………. 116
128. Preparing the Machine for Cleaning …………………………………………….. 116
129. Cleaning the Machine ………………………………………………………………… 117
130. Checking for Damage …………………………………………………………………….. 119
131. Check the Machine Body and Structure ……………………………………….. 119
132. Check the Tyres ……………………………………………………………………….. 119
133. Check the Seat and Seat Belt …………………………………………………….. 119
134. Check the Hydraulic Hoses and Fittings ………………………………………. 119
135. Checking the ROPS-FOPS Structure ……………………………………………120
136. Greasing ……………………………………………………………………………………….121
137. Introduction ……………………………………………………………………………….121
138. Preparing the Machine for Greasing …………………………………………….121
139. Every 50 Hours ………………………………………………………………………….122
140. Every 500 Hours ………………………………………………………………………..123
141. Every 1000 Hours ………………………………………………………………………124
142. Oiling ……………………………………………………………………………………………125
143. Every 50 Hours ………………………………………………………………………….125
144. Access Panels ……………………………………………………………………………….126
145. Engine Cover …………………………………………………………………………….126
146. Rear Grille ………………………………………………………………………………..126
147. Cab Heater Filter ……………………………………………………………………………127
148. Cleaning the Cab Heater Filter …………………………………………………….127
149. Brakes ………………………………………………………………………………………….128
150. Electrical System ……………………………………………………………………………129
151. Battery ……………………………………………………………………………………..129
152. Jump Starting the Engine ……………………………………………………………131
153. Fuses ……………………………………………………………………………………….132
154. Primary Fuses …………………………………………………………………………..136
155. Relays ……………………………………………………………………………………..137
156. Engine ………………………………………………………………………………………….140
157. Oil and Filter ……………………………………………………………………………..140
158. Cooling System …………………………………………………………………………143
159. Alternator Drive Belt …………………………………………………………………..145
160. Air Filter ……………………………………………………………………………………146
161. Fuel System …………………………………………………………………………………..148
162. Introduction ……………………………………………………………………………….148
163. Water Sediment Bowl and Engine Fuel Filter …………………………………149
164. Bleeding the System ………………………………………………………………….152
165. Hydraulic System ……………………………………………………………………………155
166. Introduction ……………………………………………………………………………….155
167. Venting Hydraulic Pressure …………………………………………………………155
168. Oil and Filter ……………………………………………………………………………..156
169. Hydraulic Tank Filler Cap ……………………………………………………………158
170. Hose Burst Protection Valves ………………………………………………………159
171. Transmission …………………………………………………………………………………160
172. Gearbox ……………………………………………………………………………………160
173. Axles ………………………………………………………………………………………..162
174. Tyres and Wheels …………………………………………………………………………..164
175. Tyre Inflation ……………………………………………………………………………..164
176. Wheel Alignment ……………………………………………………………………………166
177. Introduction ……………………………………………………………………………….166
178. Permanent 4-Wheel Steer …………………………………………………………..166
179. Electronic Steer Mode Selector ……………………………………………………167
180. Wear Pads …………………………………………………………………………………….168
181. Boom Wear Pad Clearance …………………………………………………………168
182. Windscreen Washer ……………………………………………………………………….169
183. Fire Extinguisher (if fitted) ………………………………………………………………..170
184. Checking the Fire Extinguisher ……………………………………………………170
185. Optional Attachments
186. Introduction ……………………………………………………………………………………171
187. Attachments for your Machine ………………………………………………………….172
188. Connecting-Disconnecting Hydraulic Hoses ……………………………………….173
189. Introduction ……………………………………………………………………………….173
190. Connecting the Hydraulic Hoses ………………………………………………….173
191. Disconnecting the Hydraulic Hoses ………………………………………………174
192. Quick Release Couplings ……………………………………………………………175
193. Q-Fit Attachments …………………………………………………………………………..177
194. Compact Tool Carrier …………………………………………………………………177
195. Fork Mounted Hook ………………………………………………………………………..181
196. Safety ………………………………………………………………………………………181
197. Installing …………………………………………………………………………………..181
198. Removing …………………………………………………………………………………181
199. Operation ………………………………………………………………………………….182
200. Maintenance ……………………………………………………………………………..182
201. Work Platforms ………………………………………………………………………………183
202. Specifications
203. Static Dimensions …………………………………………………………………………..185
204. 520-50, 525-50, 525-50S ……………………………………………………………185
205. Performance Dimensions ………………………………………………………………..186
206. 520-50, 525-50, 525-50S ……………………………………………………………186
207. Noise Data …………………………………………………………………………………….187
208. Introduction ……………………………………………………………………………….187
209. All Machines ……………………………………………………………………………..187
210. Vibration Data ………………………………………………………………………………..188
211. Introduction ……………………………………………………………………………….188
212. 520-50, 525-50, 525-50S ……………………………………………………………189
213. Tyre Sizes and Pressures ………………………………………………………………..190
214. Introduction ……………………………………………………………………………….190
215. Specifications ……………………………………………………………………………190
216. Trailer Towing ………………………………………………………………………………..191
217. Towing Limitations ……………………………………………………………………..191
218. Load Charts …………………………………………………………………………………..192
219. Introduction ……………………………………………………………………………….192
220. Warranty Information
221. Machine Service Record Sheet ………………………………………………………..193
222. Registration Information ………………………………………………………………….195
223. European Community Standards
224. EC Declaration of Conformity …………………………………………………………..197
225. Introduction ……………………………………………………………………………….197
226. Explanation of the EC Declaration of Conformity ……………………………199

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