JCB 524-50, 527-55 Loadall Operator Manual 9811-1278

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jcb 524 50 527 55 loadall operator manual 9811 1278 2

jcb 524 50 527 55 loadall operator manual 9811 1278 3

JCB 524-50, 527-55 Loadall Operator Manual 9811-1278

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-1278
Number of Pages: 228
Size: 35.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 524-50, 527-55 Loadall

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Machine Description …………………………………………………………………………..2
13. The JCB Loadall ……………………………………………………………………………2
14. Intended Use ………………………………………………………………………………..2
15. Component Location ……………………………………………………………………..2
16. Safety Check List ……………………………………………………………………………….5
17. Safety – Yours and Others ………………………………………………………………5
18. General Safety ……………………………………………………………………………..5
19. Operating Safety …………………………………………………………………………..7
20. Maintenance Safety …………………………………………………………………….. 11
21. Safety Labels …………………………………………………………………………………..17
22. Introduction …………………………………………………………………………………17
23. Safety Label Identification …………………………………………………………….18
24. Identifying Your Machine …………………………………………………………………..20
25. Machine Identification Plate ………………………………………………………….20
26. Component Identification Plates …………………………………………………….21
27. Machine Security ……………………………………………………………………………..24
28. Introduction …………………………………………………………………………………24
29. JCB Plantguard …………………………………………………………………………..24
30. Operation
31. Introduction ……………………………………………………………………………………..25
32. Before Entering the Cab ……………………………………………………………………26
33. Entering and Leaving the Cab ……………………………………………………………27
34. Emergency Exit …………………………………………………………………………..28
35. Doors and Windows …………………………………………………………………………29
36. Opening and Closing the Doors …………………………………………………….29
37. Opening and Closing the Upper Door Section …………………………………30
38. Seat Controls …………………………………………………………………………………..31
39. Introduction …………………………………………………………………………………31
40. Basic Seat ………………………………………………………………………………….31
41. Seat Belt …………………………………………………………………………………………32
42. Inertia Reel Seat Belt …………………………………………………………………..32
43. Static Seat Belt ……………………………………………………………………………33
44. Cab Layout ……………………………………………………………………………………..34
45. Component Key …………………………………………………………………………..35
46. Drive Controls, Switches and Instruments ……………………………………………36
47. Drive Controls ……………………………………………………………………………..36
48. Switches …………………………………………………………………………………….39
49. Instrument Panel …………………………………………………………………………42
50. Cab Heater Controls …………………………………………………………………….45
51. Operating Levers ……………………………………………………………………………..46
52. Introduction …………………………………………………………………………………46
53. Control Layouts …………………………………………………………………………..46
54. Boom and Carriage Controls …………………………………………………………47
55. Auxiliary Controls ………………………………………………………………………..52
56. Float Control ……………………………………………………………………………….54
57. Safety Equipment …………………………………………………………………………….55
58. Control Locks ……………………………………………………………………………..55
59. Load Charts ………………………………………………………………………………..56
60. Boom Indicators ………………………………………………………………………….58
61. Longitudinal Load Moment Indicator (LLMI) …………………………………….59
62. Longitudinal Load Moment Indicator (LLMI) with Longitudinal Load Motion
63. Control (LLMC) System – Manual Control Machines …………………………63
64. Longitudinal Load Moment Indicator (LLMI) with Longitudinal Load Motion
65. Control (LLMC) System – Servo Control Machines …………………………..69
66. Inclinometer ………………………………………………………………………………..78
67. Beacon ………………………………………………………………………………………78
68. Fire Extinguisher (if fitted) …………………………………………………………….79
69. Before Starting the Engine …………………………………………………………………80
70. Starting the Engine …………………………………………………………………………..82
71. Preparing the Machine for Travel ……………………………………………………….84
72. Introduction …………………………………………………………………………………84
73. Preparing for Road Travel …………………………………………………………….84
74. Preparing for Site Travel ……………………………………………………………….85
75. Getting the Machine Moving ………………………………………………………………86
76. Operating Practices ……………………………………………………………………..86
77. Operating Procedure ……………………………………………………………………87
78. Stopping and Parking the Machine ……………………………………………………..88
79. Working with the Machine …………………………………………………………………89
80. Operating Practices and Site Safety ………………………………………………89
81. Clothing and Safety Equipment ……………………………………………………..89
82. Danger Zone ………………………………………………………………………………89
83. Working with the Boom ………………………………………………………………..90
84. Use of Machines on Gradients or Slopes ………………………………………100
85. Operating Environment ……………………………………………………………………103
86. Operating in Low Temperatures …………………………………………………..103
87. Operating in High Temperatures ………………………………………………….103
88. Tow Hitch Option ……………………………………………………………………………104
89. Introduction ……………………………………………………………………………….104
90. Connecting the Trailer ………………………………………………………………..105
91. Prepare the Trailer For Towing …………………………………………………….106
92. Refuelling the Machine ……………………………………………………………………107
93. Low Fuel Levels ………………………………………………………………………..107
94. Filling the Tank ………………………………………………………………………….107
95. Moving a Disabled Machine …………………………………………………………….109
96. Transporting the Machine ……………………………………………………………….. 110
97. Storage of the Machine ………………………………………………………………….. 112
98. Introduction ………………………………………………………………………………. 112
99. Storage Area ……………………………………………………………………………. 112
100. Prepare the Machine for Storage ………………………………………………… 112
101. Put the Machine into Storage ……………………………………………………… 112
102. During Storage …………………………………………………………………………. 112
103. Take the Machine Out of Storage ………………………………………………… 113
104. Routine Maintenance
105. Service Requirements| …………………………………………………………………… 115
106. Introduction ………………………………………………………………………………. 115
107. Owner-Operator Support ……………………………………………………………. 115
108. Service-Maintenance Agreements ………………………………………………. 115
109. Fit for Purpose Tests for Lifting Equipment ……………………………………. 115
110. Obtaining Replacement Parts ……………………………………………………… 116
111. Health and Safety ………………………………………………………………………….. 117
112. Lubricants ………………………………………………………………………………… 117
113. Battery …………………………………………………………………………………….. 119
114. Service Schedules ………………………………………………………………………….121
115. Introduction ……………………………………………………………………………….121
116. How to Use the Service Schedules ………………………………………………121
117. Calendar Equivalents …………………………………………………………………121
118. Pre-start Cold Checks, Service Points and Fluid Levels ………………….122
119. Functional Test and Final Inspection …………………………………………….125
120. Fluids, Lubricants and Capacities ……………………………………………………..127
121. Coolant Mixtures ……………………………………………………………………….128
122. Fuel …………………………………………………………………………………………129
123. Prepare the Machine for Maintenance ………………………………………………132
124. Introduction ……………………………………………………………………………….132
125. How to Make the Machine Safe (Boom Lowered) …………………………..133
126. How to Make the Machine Safe (Boom Lifted) ……………………………….134
127. Cleaning the Machine ……………………………………………………………………..136
128. Introduction ……………………………………………………………………………….136
129. Preparing the Machine for Cleaning ……………………………………………..136
130. Cleaning the Machine …………………………………………………………………137
131. Checking for Damage ……………………………………………………………………..139
132. Check the Machine Body and Structure ………………………………………..139
133. Check the Tyres ………………………………………………………………………..139
134. Check the Seat and Seat Belt ……………………………………………………..139
135. Check the Hydraulic Hoses and Fittings ……………………………………….139
136. Check the Electrical Circuits ………………………………………………………..140
137. Checking the ROPS-FOPS Structure ……………………………………………140
138. Greasing ……………………………………………………………………………………….141
139. Introduction ……………………………………………………………………………….141
140. Preparing the Machine for Greasing …………………………………………….141
141. Every 50 Hours ………………………………………………………………………….142
142. Every 500 Hours ………………………………………………………………………..144
143. Every 1000 Hours ………………………………………………………………………145
144. Oiling ……………………………………………………………………………………………146
145. Every 50 Hours ………………………………………………………………………….146
146. Access Panels ……………………………………………………………………………….147
147. Engine Cover …………………………………………………………………………….147
148. Battery Cover ……………………………………………………………………………147
149. Rear Grille ………………………………………………………………………………..147
150. Undershields …………………………………………………………………………….148
151. Seat Base …………………………………………………………………………………149
152. Cab Heater Filter ……………………………………………………………………………150
153. Cleaning the Cab Heater Filter …………………………………………………….150
154. Brakes ………………………………………………………………………………………….151
155. Park Brake ………………………………………………………………………………..151
156. Foot Brake ………………………………………………………………………………..153
157. Electrical System ……………………………………………………………………………154
158. Battery ……………………………………………………………………………………..154
159. Jump Starting the Engine ……………………………………………………………156
160. Fuses ……………………………………………………………………………………….157
161. Primary Fuses …………………………………………………………………………..158
162. Relays ……………………………………………………………………………………..159
163. Engine ………………………………………………………………………………………….160
164. Oil and Filter ……………………………………………………………………………..160
165. Cooling System …………………………………………………………………………162
166. Front End Accessory Drive Belt …………………………………………………..165
167. Air Filter ……………………………………………………………………………………167
168. Fuel System …………………………………………………………………………………..169
169. Introduction ……………………………………………………………………………….169
170. Water Separator and Engine Fuel Filter ………………………………………..170
171. Bleeding the System ………………………………………………………………….175
172. Hydraulic System ……………………………………………………………………………176
173. Introduction ……………………………………………………………………………….176
174. Releasing the Hydraulic Pressure ………………………………………………..177
175. Oil and Filter ……………………………………………………………………………..178
176. Hose Burst Protection Valves ………………………………………………………180
177. Transmission …………………………………………………………………………………182
178. Axles ………………………………………………………………………………………..182
179. Tyres and Wheels …………………………………………………………………………..184
180. Tyre Inflation ……………………………………………………………………………..184
181. Wheel Alignment ……………………………………………………………………………186
182. Introduction ……………………………………………………………………………….186
183. Electronic Steer Mode Selector ……………………………………………………186
184. Wear Pads …………………………………………………………………………………….187
185. Boom Wear Pad Clearance …………………………………………………………187
186. Windscreen Washer ……………………………………………………………………….188
187. Checking the Level …………………………………………………………………….188
188. Fire Extinguisher (if fitted) ………………………………………………………………..189
189. Checking the Fire Extinguisher ……………………………………………………189
190. Optional Attachments
191. Introduction ……………………………………………………………………………………191
192. Attachments for your Machine ………………………………………………………….192
193. Connecting-Disconnecting Hydraulic Hoses ……………………………………….193
194. Introduction ……………………………………………………………………………….193
195. Connecting the Hydraulic Hoses ………………………………………………….193
196. Disconnecting the Hydraulic Hoses ………………………………………………194
197. Quick Release Couplings ……………………………………………………………195
198. Q-Fit Attachments …………………………………………………………………………..197
199. Compact Tool Carrier …………………………………………………………………197
200. Extension Jibs, Hooks and Suspended Loads ……………………………………201
201. 6-in-1 Shovel …………………………………………………………………………………202
202. Safety ………………………………………………………………………………………202
203. Preparing for Travel ……………………………………………………………………202
204. Control ……………………………………………………………………………………..202
205. Operation ………………………………………………………………………………….202
206. Daily Maintenance ……………………………………………………………………..204
207. Manure-Silage Fork with Top Grab ……………………………………………………205
208. Safety ………………………………………………………………………………………205
209. Control ……………………………………………………………………………………..205
210. Preparing for Travel ……………………………………………………………………205
211. Installing and Removing ……………………………………………………………..205
212. Operation ………………………………………………………………………………….205
213. Daily Maintenance ……………………………………………………………………..205
214. Attachments with Hydraulic Clamping of Loads ………………………………….206
215. Work Platforms ………………………………………………………………………………207
216. Specifications
217. Static Dimensions …………………………………………………………………………..209
218. 524-50, 527-55 ………………………………………………………………………….209
219. Performance Dimensions ………………………………………………………………..210
220. Lift Performance ………………………………………………………………………..210
221. Loader Performance …………………………………………………………………..210
222. Wind Loads ………………………………………………………………………………210
223. Noise Data ……………………………………………………………………………………. 211
224. Introduction ………………………………………………………………………………. 211
225. 524-50, 527-55 …………………………………………………………………………. 211
226. Vibration Data ………………………………………………………………………………..212
227. Introduction ……………………………………………………………………………….212
228. 524-50, 527-55 ………………………………………………………………………….213
229. Tyre Sizes and Pressures ………………………………………………………………..214
230. Introduction ……………………………………………………………………………….214
231. Specifications ……………………………………………………………………………214
232. Trailer Towing ………………………………………………………………………………..215
233. Towing Limitations ……………………………………………………………………..215
234. Warranty Information
235. Machine Service Record Sheet ………………………………………………………..217

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