JCB 524-50, 527-55 Loadall Operator Manual 9811-6050

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jcb 524 50 527 55 loadall operator manual 9811 6050 2

jcb 524 50 527 55 loadall operator manual 9811 6050 3

JCB 524-50, 527-55 Loadall Operator Manual 9811-6050

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-6050
Number of Pages: 220
Size: 14.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 524-50, 527-55 Loadall

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Cab-Canopy …………………………………………………………………………………1
12. Cross References ………………………………………………………………………….1
13. Machine Description …………………………………………………………………………..2
14. The JCB Loadall ……………………………………………………………………………2
15. Intended Use ………………………………………………………………………………..2
16. Component Location ……………………………………………………………………..2
17. Safety Check List ……………………………………………………………………………….5
18. Safety – Yours and Others ………………………………………………………………5
19. General Safety ……………………………………………………………………………..5
20. Operating Safety …………………………………………………………………………..7
21. Maintenance Safety …………………………………………………………………….. 11
22. Safety Labels …………………………………………………………………………………..17
23. Introduction …………………………………………………………………………………17
24. Safety Label Identification (Machines built before January 2010) ……….18
25. Safety Label Identification (Machines built after January 2010) ………….20
26. Identifying Your Machine …………………………………………………………………..22
27. Machine Identification Plate ………………………………………………………….22
28. Component Identification Plates …………………………………………………….23
29. Machine Security ……………………………………………………………………………..26
30. Introduction …………………………………………………………………………………26
31. JCB Plantguard …………………………………………………………………………..26
32. Construction Equipment Security And Registration Scheme (CESAR) .26
33. Operation
34. Introduction ……………………………………………………………………………………..27
35. Before Entering the Cab ……………………………………………………………………28
36. Entering and Leaving the Cab ……………………………………………………………29
37. Emergency Exit …………………………………………………………………………..30
38. Doors and Windows …………………………………………………………………………31
39. Opening and Closing the Doors …………………………………………………….31
40. Opening and Closing the Upper Door Section …………………………………32
41. Seat Controls …………………………………………………………………………………..33
42. Introduction …………………………………………………………………………………33
43. Basic Seat ………………………………………………………………………………….33
44. Seat Belt …………………………………………………………………………………………34
45. Inertia Reel Seat Belt …………………………………………………………………..34
46. Static Seat Belt ……………………………………………………………………………35
47. Cab Layout ……………………………………………………………………………………..36
48. Component Key …………………………………………………………………………..37
49. Drive Controls, Switches and Instruments ……………………………………………38
50. Drive Controls ……………………………………………………………………………..38
51. Switches …………………………………………………………………………………….41
52. Instrument Panel …………………………………………………………………………44
53. Cab Heater Controls …………………………………………………………………….47
54. Operating Levers ……………………………………………………………………………..48
55. Introduction …………………………………………………………………………………48
56. Control Layouts …………………………………………………………………………..48
57. Boom and Carriage Controls …………………………………………………………49
58. Auxiliary Controls ………………………………………………………………………..54
59. Float Control ……………………………………………………………………………….56
60. Safety Equipment …………………………………………………………………………….57
61. Control Locks ……………………………………………………………………………..57
62. Load Charts ………………………………………………………………………………..58
63. Boom Indicators ………………………………………………………………………….60
64. Load Moment Indicator (LMI) ………………………………………………………..61
65. Inclinometer ………………………………………………………………………………..65
66. Beacon ………………………………………………………………………………………65
67. Fire Extinguisher (if fitted) …………………………………………………………….66
68. Before Starting the Engine …………………………………………………………………67
69. Starting the Engine …………………………………………………………………………..69
70. Preparing the Machine for Travel ……………………………………………………….71
71. Introduction …………………………………………………………………………………71
72. Preparing for Road Travel …………………………………………………………….71
73. Preparing for Site Travel ……………………………………………………………….72
74. Getting the Machine Moving ………………………………………………………………73
75. Operating Practices ……………………………………………………………………..73
76. Operating Procedure ……………………………………………………………………74
77. Stopping and Parking the Machine ……………………………………………………..75
78. Working with the Machine …………………………………………………………………76
79. Operating Practices and Site Safety ………………………………………………76
80. Clothing and Safety Equipment ……………………………………………………..76
81. Danger Zone ………………………………………………………………………………76
82. Working with the Boom ………………………………………………………………..77
83. Use of Machines on Gradients or Slopes ………………………………………..86
84. Operating Environment ……………………………………………………………………..89
85. Introduction …………………………………………………………………………………89
86. Operating in Low Temperatures …………………………………………………….89
87. Operating in High Temperatures ……………………………………………………89
88. Tow Hitch Option ……………………………………………………………………………..90
89. Introduction …………………………………………………………………………………90
90. Connecting the Trailer ………………………………………………………………….91
91. Prepare the Trailer For Towing ………………………………………………………92
92. Refuelling the Machine ……………………………………………………………………..93
93. Low Fuel Levels ………………………………………………………………………….93
94. Filling the Tank ……………………………………………………………………………93
95. Moving a Disabled Machine ………………………………………………………………95
96. Transporting the Machine ………………………………………………………………….96
97. Storage of the Machine …………………………………………………………………….98
98. Introduction …………………………………………………………………………………98
99. Storage Area ………………………………………………………………………………98
100. Prepare the Machine for Storage …………………………………………………..98
101. Put the Machine into Storage ………………………………………………………..98
102. During Storage ……………………………………………………………………………98
103. Take the Machine Out of Storage …………………………………………………..99
104. Routine Maintenance
105. Service Requirements …………………………………………………………………….101
106. Introduction ……………………………………………………………………………….101
107. Owner-Operator Support …………………………………………………………….101
108. Service-Maintenance Agreements ……………………………………………….101
109. Fit for Purpose Tests for Lifting Equipment …………………………………….101
110. Obtaining Replacement Parts ………………………………………………………102
111. Health and Safety …………………………………………………………………………..103
112. Lubricants …………………………………………………………………………………103
113. Battery ……………………………………………………………………………………..105
114. Service Schedules ………………………………………………………………………….107
115. Introduction ……………………………………………………………………………….107
116. How to Use the Service Schedules ………………………………………………107
117. Calendar Equivalents …………………………………………………………………107
118. Pre-start Cold Checks, Service Points and Fluid Levels ………………….108
119. Functional Test and Final Inspection ……………………………………………. 111
120. Fluids, Lubricants and Capacities …………………………………………………….. 113
121. Coolant Mixtures ………………………………………………………………………. 114
122. Fuel ………………………………………………………………………………………… 115
123. Prepare the Machine for Maintenance ……………………………………………… 118
124. Introduction ………………………………………………………………………………. 118
125. How to Make the Machine Safe (Boom Lowered) ………………………….. 119
126. How to Make the Machine Safe
127. (Boom Lifted) …………………………………………………………………………….120
128. Cleaning the Machine ……………………………………………………………………..122
129. Introduction ……………………………………………………………………………….122
130. Preparing the Machine for Cleaning ……………………………………………..122
131. Cleaning the Machine …………………………………………………………………123
132. Checking for Damage ……………………………………………………………………..125
133. Check the Machine Body and Structure ………………………………………..125
134. Check the Tyres ………………………………………………………………………..125
135. Check the Seat and Seat Belt ……………………………………………………..125
136. Check the Hydraulic Hoses and Fittings ……………………………………….125
137. Checking the ROPS-FOPS Structure ……………………………………………126
138. Greasing ……………………………………………………………………………………….127
139. Introduction ……………………………………………………………………………….127
140. Preparing the Machine for Greasing …………………………………………….127
141. Every 50 Hours ………………………………………………………………………….128
142. Every 500 Hours ………………………………………………………………………..130
143. Every 1000 Hours ………………………………………………………………………131
144. Oiling ……………………………………………………………………………………………132
145. Every 50 Hours ………………………………………………………………………….132
146. Access Panels ……………………………………………………………………………….133
147. Engine Cover …………………………………………………………………………….133
148. Battery Cover ……………………………………………………………………………133
149. Rear Grille ………………………………………………………………………………..133
150. Undershields …………………………………………………………………………….134
151. Seat Base …………………………………………………………………………………135
152. Cab Heater Filter ……………………………………………………………………………136
153. Cleaning the Cab Heater Filter …………………………………………………….136
154. Brakes ………………………………………………………………………………………….137
155. Park Brake ………………………………………………………………………………..137
156. Foot Brake ………………………………………………………………………………..139
157. Electrical System ……………………………………………………………………………140
158. Battery ……………………………………………………………………………………..140
159. Jump Starting the Engine ……………………………………………………………142
160. Fuses ……………………………………………………………………………………….143
161. Primary Fuses …………………………………………………………………………..144
162. Relays ……………………………………………………………………………………..145
163. Engine ………………………………………………………………………………………….146
164. Oil and Filter ……………………………………………………………………………..146
165. Cooling System …………………………………………………………………………148
166. Front End Accessory Drive Belt …………………………………………………..151
167. Air Filter ……………………………………………………………………………………153
168. Fuel System …………………………………………………………………………………..155
169. Introduction ……………………………………………………………………………….155
170. Water Separator and Engine Fuel Filter ………………………………………..156
171. Bleeding the System ………………………………………………………………….161
172. Hydraulic System ……………………………………………………………………………162
173. Introduction ……………………………………………………………………………….162
174. Releasing the Hydraulic Pressure ………………………………………………..163
175. Oil and Filter ……………………………………………………………………………..164
176. Hose Burst Protection Valves ………………………………………………………166
177. Transmission …………………………………………………………………………………168
178. Axles ………………………………………………………………………………………..168
179. Tyres and Wheels …………………………………………………………………………..170
180. Tyre Inflation ……………………………………………………………………………..170
181. Wheel Alignment ……………………………………………………………………………172
182. Introduction ……………………………………………………………………………….172
183. Electronic Steer Mode Selector ……………………………………………………172
184. Wear Pads …………………………………………………………………………………….173
185. Boom Wear Pad Clearance …………………………………………………………173
186. Windscreen Washer ……………………………………………………………………….174
187. Checking the Level …………………………………………………………………….174
188. Fire Extinguisher (if fitted) ………………………………………………………………..175
189. Checking the Fire Extinguisher ……………………………………………………175
190. Optional Attachments
191. Introduction ……………………………………………………………………………………177
192. Attachments for your Machine ………………………………………………………….178
193. Connecting-Disconnecting Hydraulic Hoses ……………………………………….179
194. Introduction ……………………………………………………………………………….179
195. Connecting the Hydraulic Hoses ………………………………………………….179
196. Disconnecting the Hydraulic Hoses ………………………………………………180
197. Quick Release Couplings ……………………………………………………………181
198. Q-Fit Attachments …………………………………………………………………………..183
199. Compact Tool Carrier …………………………………………………………………183
200. Fork Mounted Hook ………………………………………………………………………..187
201. Safety ………………………………………………………………………………………187
202. Installing …………………………………………………………………………………..187
203. Removing …………………………………………………………………………………187
204. Operation ………………………………………………………………………………….188
205. Maintenance ……………………………………………………………………………..188
206. 6-in-1 Shovel …………………………………………………………………………………189
207. Safety ………………………………………………………………………………………189
208. Preparing for Travel ……………………………………………………………………189
209. Control ……………………………………………………………………………………..189
210. Operation ………………………………………………………………………………….189
211. Daily Maintenance ……………………………………………………………………..191
212. Manure-Silage Fork with Top Grab ……………………………………………………192
213. Safety ………………………………………………………………………………………192
214. Control ……………………………………………………………………………………..192
215. Preparing for Travel ……………………………………………………………………192
216. Installing and Removing ……………………………………………………………..192
217. Operation ………………………………………………………………………………….192
218. Daily Maintenance ……………………………………………………………………..192
219. Specifications
220. Static Dimensions …………………………………………………………………………..193
221. 524-50, 527-55 ………………………………………………………………………….193
222. Performance Dimensions ………………………………………………………………..194
223. Lift Performance ………………………………………………………………………..194
224. Loader Performance …………………………………………………………………..195
225. Noise Data …………………………………………………………………………………….196
226. Introduction ……………………………………………………………………………….196
227. 524-50, 527-55 ………………………………………………………………………….196
228. Vibration Data ………………………………………………………………………………..197
229. Introduction ……………………………………………………………………………….197
230. 524-50, 527-55 ………………………………………………………………………….198
231. Tyre Sizes and Pressures ………………………………………………………………..199
232. Introduction ……………………………………………………………………………….199
233. Specifications ……………………………………………………………………………199
234. Trailer Towing ………………………………………………………………………………..200
235. Towing Limitations ……………………………………………………………………..200
236. Load Charts …………………………………………………………………………………..201
237. Introduction ……………………………………………………………………………….201
238. Warranty Information
239. Machine Service Record Sheet ………………………………………………………..203
240. Registration Information ………………………………………………………………….205
241. European Community Standards
242. EC Declaration of Conformity …………………………………………………………..207
243. Introduction ……………………………………………………………………………….207
244. Explanation of the EC Declaration of Conformity ……………………………209

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