JCB 524-50, 527-55 Loadall Operator Manual 9821-0450

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jcb 524 50 527 55 loadall operator manual 9821 0450 2

jcb 524 50 527 55 loadall operator manual 9821 0450 3

JCB 524-50, 527-55 Loadall Operator Manual 9821-0450

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-0450
Number of Pages: 236
Size: 38.3MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 524-50, 527-55 Loadall

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Machine Description …………………………………………………………………………..2
13. The JCB Loadall ……………………………………………………………………………2
14. Intended Use ………………………………………………………………………………..2
15. Component Location ……………………………………………………………………..2
16. Safety Check List ……………………………………………………………………………….5
17. Safety – Yours and Others ………………………………………………………………5
18. General Safety ……………………………………………………………………………..5
19. Operating Safety …………………………………………………………………………..7
20. Maintenance Safety …………………………………………………………………….. 11
21. Safety Labels …………………………………………………………………………………..17
22. Introduction …………………………………………………………………………………17
23. Safety Label Identification …………………………………………………………….18
24. Identifying Your Machine …………………………………………………………………..20
25. Machine Identification Plate ………………………………………………………….20
26. Component Identification Plates …………………………………………………….21
27. Machine Security ……………………………………………………………………………..24
28. Introduction …………………………………………………………………………………24
29. JCB Plantguard …………………………………………………………………………..24
30. Construction Equipment Security And Registration Scheme (CESAR) .24
31. Operation
32. Introduction ……………………………………………………………………………………..25
33. Before Entering the Cab ……………………………………………………………………26
34. Entering and Leaving the Cab ……………………………………………………………27
35. Emergency Exit …………………………………………………………………………..28
36. Doors and Windows …………………………………………………………………………29
37. Opening and Closing the Doors …………………………………………………….29
38. Opening and Closing the Upper Door Section …………………………………30
39. Seat Controls …………………………………………………………………………………..31
40. Introduction …………………………………………………………………………………31
41. Basic Seat ………………………………………………………………………………….31
42. Seat Belt …………………………………………………………………………………………32
43. Inertia Reel Seat Belt …………………………………………………………………..32
44. Static Seat Belt ……………………………………………………………………………33
45. Cab Layout ……………………………………………………………………………………..34
46. Component Key …………………………………………………………………………..35
47. Drive Controls, Switches and Instruments ……………………………………………36
48. Drive Controls ……………………………………………………………………………..36
49. Switches …………………………………………………………………………………….39
50. Instrument Panel …………………………………………………………………………42
51. Cab Heater Controls …………………………………………………………………….45
52. Operating Levers ……………………………………………………………………………..46
53. Introduction …………………………………………………………………………………46
54. Control Layouts …………………………………………………………………………..46
55. Boom and Carriage Controls …………………………………………………………47
56. Auxiliary Controls ………………………………………………………………………..52
57. Float Control ……………………………………………………………………………….54
58. Safety Equipment …………………………………………………………………………….55
59. Control Locks ……………………………………………………………………………..55
60. Load Charts ………………………………………………………………………………..56
61. Boom Indicators ………………………………………………………………………….58
62. Longitudinal Load Moment Indicator (LLMI) …………………………………….59
63. Longitudinal Load Moment Indicator (LLMI) with Longitudinal Load Motion
64. Control (LLMC) System – Manual Control Machines …………………………63
65. Longitudinal Load Moment Indicator (LLMI) with Longitudinal Load Motion
66. Control (LLMC) System – Servo Control Machines …………………………..69
67. Inclinometer ………………………………………………………………………………..78
68. Beacon ………………………………………………………………………………………78
69. Fire Extinguisher (if fitted) …………………………………………………………….79
70. Before Starting the Engine …………………………………………………………………80
71. Starting the Engine …………………………………………………………………………..82
72. Immobiliser (if fitted) …………………………………………………………………….83
73. Preparing the Machine for Travel ……………………………………………………….86
74. Introduction …………………………………………………………………………………86
75. Preparing for Road Travel …………………………………………………………….86
76. Preparing for Site Travel ……………………………………………………………….87
77. Getting the Machine Moving ………………………………………………………………88
78. Operating Practices ……………………………………………………………………..88
79. Operating Procedure ……………………………………………………………………89
80. Stopping and Parking the Machine ……………………………………………………..90
81. Working with the Machine …………………………………………………………………91
82. Operating Practices and Site Safety ………………………………………………91
83. Clothing and Safety Equipment ……………………………………………………..91
84. Danger Zone ………………………………………………………………………………91
85. Working with the Boom ………………………………………………………………..92
86. Use of Machines on Gradients or Slopes ………………………………………101
87. Operating Environment ……………………………………………………………………104
88. Operating in Low Temperatures …………………………………………………..104
89. Operating in High Temperatures ………………………………………………….104
90. Tow Hitch Option ……………………………………………………………………………105
91. Introduction ……………………………………………………………………………….105
92. Connecting the Trailer ………………………………………………………………..106
93. Prepare the Trailer For Towing …………………………………………………….107
94. Refuelling the Machine ……………………………………………………………………108
95. Low Fuel Levels ………………………………………………………………………..108
96. Filling the Tank ………………………………………………………………………….108
97. Moving a Disabled Machine ……………………………………………………………. 110
98. Transporting the Machine ……………………………………………………………….. 111
99. Storage of the Machine ………………………………………………………………….. 113
100. Introduction ………………………………………………………………………………. 113
101. Storage Area ……………………………………………………………………………. 113
102. Prepare the Machine for Storage ………………………………………………… 113
103. Put the Machine into Storage ……………………………………………………… 113
104. During Storage …………………………………………………………………………. 113
105. Take the Machine Out of Storage ………………………………………………… 114
106. Routine Maintenance
107. Service Requirements ……………………………………………………………………. 117
108. Introduction ………………………………………………………………………………. 117
109. Owner-Operator Support ……………………………………………………………. 117
110. Service-Maintenance Agreements ………………………………………………. 117
111. Initial Service and Inspection ………………………………………………………. 117
112. Fit for Purpose Tests for Lifting Equipment ……………………………………. 118
113. Obtaining Replacement Parts ……………………………………………………… 118
114. Health and Safety ………………………………………………………………………….. 119
115. Lubricants ………………………………………………………………………………… 119
116. Battery ……………………………………………………………………………………..121
117. Service Schedules ………………………………………………………………………….123
118. Introduction ……………………………………………………………………………….123
119. How to Use the Service Schedules ………………………………………………123
120. Calendar Equivalents …………………………………………………………………123
121. Pre-start Cold Checks, Service Points and Fluid Levels ………………….124
122. Functional Test and Final Inspection …………………………………………….127
123. Fluids, Lubricants and Capacities ……………………………………………………..129
124. Coolant Mixtures ……………………………………………………………………….130
125. Fuel …………………………………………………………………………………………131
126. Prepare the Machine for Maintenance ………………………………………………134
127. Introduction ……………………………………………………………………………….134
128. How to Make the Machine Safe (Boom Lowered) …………………………..135
129. How to Make the Machine Safe
130. (Boom Lifted) …………………………………………………………………………….136
131. Cleaning the Machine ……………………………………………………………………..138
132. Introduction ……………………………………………………………………………….138
133. Preparing the Machine for Cleaning ……………………………………………..138
134. Cleaning the Machine …………………………………………………………………139
135. Checking for Damage ……………………………………………………………………..141
136. Check the Machine Body and Structure ………………………………………..141
137. Check the Tyres ………………………………………………………………………..141
138. Check the Seat and Seat Belt ……………………………………………………..141
139. Check the Hydraulic Hoses and Fittings ……………………………………….141
140. Check the Electrical Circuits ………………………………………………………..141
141. Checking the ROPS-FOPS Structure ……………………………………………142
142. Greasing ……………………………………………………………………………………….143
143. Introduction ……………………………………………………………………………….143
144. Preparing the Machine for Greasing …………………………………………….143
145. Every 50 Hours ………………………………………………………………………….144
146. Every 500 Hours ………………………………………………………………………..146
147. Every 1000 Hours ………………………………………………………………………147
148. Oiling ……………………………………………………………………………………………148
149. Every 50 Hours ………………………………………………………………………….148
150. Access Panels ……………………………………………………………………………….149
151. Engine Cover …………………………………………………………………………….149
152. Battery Cover ……………………………………………………………………………149
153. Rear Grille ………………………………………………………………………………..149
154. Undershields …………………………………………………………………………….150
155. Seat Base …………………………………………………………………………………151
156. Cab Heater Filter ……………………………………………………………………………152
157. Cleaning the Cab Heater Filter …………………………………………………….152
158. Brakes ………………………………………………………………………………………….153
159. Park Brake ………………………………………………………………………………..153
160. Foot Brake ………………………………………………………………………………..155
161. Electrical System ……………………………………………………………………………156
162. Battery ……………………………………………………………………………………..156
163. Jump Starting the Engine ……………………………………………………………158
164. Fuses ……………………………………………………………………………………….159
165. Primary Fuses …………………………………………………………………………..161
166. Relays ……………………………………………………………………………………..162
167. Engine ………………………………………………………………………………………….164
168. Oil and Filter ……………………………………………………………………………..164
169. Cooling System …………………………………………………………………………166
170. Front End Accessory Drive Belt …………………………………………………..169
171. Air Filter ……………………………………………………………………………………171
172. Fuel System …………………………………………………………………………………..173
173. Introduction ……………………………………………………………………………….173
174. Water Separator and Engine Fuel Filter ………………………………………..174
175. Bleeding the System ………………………………………………………………….179
176. Hydraulic System ……………………………………………………………………………180
177. Introduction ……………………………………………………………………………….180
178. Releasing the Hydraulic Pressure ………………………………………………..181
179. Oil and Filter ……………………………………………………………………………..182
180. Hose Burst Protection Valves ………………………………………………………184
181. Transmission …………………………………………………………………………………185
182. Axles ………………………………………………………………………………………..185
183. Tyres and Wheels …………………………………………………………………………..187
184. Tyre Inflation ……………………………………………………………………………..187
185. Wheel Alignment ……………………………………………………………………………189
186. Introduction ……………………………………………………………………………….189
187. Electronic Steer Mode Selector ……………………………………………………189
188. Wear Pads …………………………………………………………………………………….190
189. Boom Wear Pad Clearance …………………………………………………………190
190. Windscreen Washer ……………………………………………………………………….191
191. Checking the Level …………………………………………………………………….191
192. Fire Extinguisher (if fitted) ………………………………………………………………..192
193. Checking the Fire Extinguisher ……………………………………………………192
194. Optional Attachments
195. Introduction ……………………………………………………………………………………193
196. Attachments for your Machine ………………………………………………………….194
197. Connecting-Disconnecting Hydraulic Hoses ……………………………………….195
198. Introduction ……………………………………………………………………………….195
199. Connecting the Hydraulic Hoses ………………………………………………….195
200. Disconnecting the Hydraulic Hoses ………………………………………………196
201. Quick Release Couplings ……………………………………………………………197
202. Q-Fit Attachments …………………………………………………………………………..199
203. Compact Tool Carrier …………………………………………………………………199
204. Fork Mounted Hook ………………………………………………………………………..203
205. Safety ………………………………………………………………………………………203
206. Installing …………………………………………………………………………………..203
207. Removing …………………………………………………………………………………203
208. Operation ………………………………………………………………………………….204
209. Maintenance ……………………………………………………………………………..204
210. 6-in-1 Shovel …………………………………………………………………………………205
211. Safety ………………………………………………………………………………………205
212. Preparing for Travel ……………………………………………………………………205
213. Control ……………………………………………………………………………………..205
214. Operation ………………………………………………………………………………….205
215. Daily Maintenance ……………………………………………………………………..207
216. Manure-Silage Fork with Top Grab ……………………………………………………208
217. Safety ………………………………………………………………………………………208
218. Control ……………………………………………………………………………………..208
219. Preparing for Travel ……………………………………………………………………208
220. Installing and Removing ……………………………………………………………..208
221. Operation ………………………………………………………………………………….208
222. Daily Maintenance ……………………………………………………………………..208
223. Work Platforms ………………………………………………………………………………209
224. Specifications
225. Static Dimensions ………………………………………………………………………….. 211
226. 524-50, 527-55 …………………………………………………………………………. 211
227. Performance Dimensions ………………………………………………………………..212
228. Lift Performance ………………………………………………………………………..212
229. Loader Performance …………………………………………………………………..213
230. Noise Data …………………………………………………………………………………….214
231. Introduction ……………………………………………………………………………….214
232. 524-50, 527-55 ………………………………………………………………………….214
233. Vibration Data ………………………………………………………………………………..215
234. Introduction ……………………………………………………………………………….215
235. 524-50, 527-55 ………………………………………………………………………….216
236. Tyre Sizes and Pressures ………………………………………………………………..217
237. Introduction ……………………………………………………………………………….217
238. Specifications ……………………………………………………………………………217
239. Trailer Towing ………………………………………………………………………………..218
240. Towing Limitations ……………………………………………………………………..218
241. Warranty Information
242. Machine Service Record Sheet ………………………………………………………..219
243. Registration Information ………………………………………………………………….221
244. European Community Standards
245. EC Declaration of Conformity …………………………………………………………..223
246. Introduction ……………………………………………………………………………….223
247. Explanation of the EC Declaration of Conformity ……………………………225

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