JCB 525-58, 525-67, 527-58, 527-67, 530-67, 530-95, 530-110, 530-120, 535-67, 537-120, 537-130 Operator Manual 9801-7950

JCB 525-58, 525-67, 527-58, 527-67, 530-67, 530-95, 530-110, 530-120, 535-67, 537-120, 537-130 Operator Manual 9801-7950 - Image 2

JCB 525-58, 525-67, 527-58, 527-67, 530-67, 530-95, 530-110, 530-120, 535-67, 537-120, 537-130 Operator Manual 9801-7950 - Image 3

JCB 525-58, 525-67, 527-58, 527-67, 530-67, 530-95, 530-110, 530-120, 535-67, 537-120, 537-130 Operator Manual 9801-7950 - Image 4

JCB 525-58, 525-67, 527-58, 527-67, 530-67, 530-95, 530-110, 530-120, 535-67, 537-120, 537-130 Operator Manual 9801-7950 - Image 5

jcb 525 58 525 67 527 58 527 67 530 67 530 95 530 110 530 120 535 67 537 120 537 130 operator manual 9801 7950 2

jcb 525 58 525 67 527 58 527 67 530 67 530 95 530 110 530 120 535 67 537 120 537 130 operator manual 9801 7950 3

JCB 525-58, 525-67, 527-58, 527-67, 530-67, 530-95, 530-110, 530-120, 535-67, 537-120, 537-130 Operator Manual 9801-7950

$20.00

Type Of Manual: Operator Manual
ManualID: 9801-7950
Number of Pages: 174
Size: 8.2MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 525-58, 525-67, 527-58, 527-67, 530-67, 530-95, 530-110, 530-120, 535-67, 537-120, 537-130

1. INTRODUCTION
2. About this Handbook
3. Machine Model and Serial Number ………………….. 2
4. Using the Handbook ………………………………………. 2
5. Units of Measurement …………………………………….. 2
6. Page Numbering ……………………………………………. 2
7. Left Side, Right Side . ……………………………………… 2
8. Using the Machine …………………………………………. 2
9. Page Cross References ………………………………….. 2
10. Warranty ……………………………………………………….. 2
11. The JCB Loadall
12. Machine Description ………………………………………. 3
13. 525-58, 67, 527-58, 67, 530-67, 535-67 ……………. 3
14. 530-95 ………………………………………………………….. 4
15. 530-110 ………………………………………………………… 5
16. 530-120, 537-130 ………………………………………….. 6
17. 537-120 ………………………………………………………… 6
18. Safety – Yours and Other People's ………………… 7
19. Safety Check List
20. General Safety ………………………………………………. 7
21. Operating Safety ……………………………………………. 8
22. Maintenance Safety ……………………………………….. 11
23. Safety Decals ……………………………………………….. 13
24. Identifying Your Machine
25. Identification Plate . ………………………………………… 15
26. Unit Identification …………………………………………… 15
27. Typical Machine Identification Number …………….. 16
28. Typical Engine Identification Number ……………….. 16
29. OPERATION
30. Introduction …………………………………………………. 33
31. Before Entering the Cab ……………………………….. 33-34
32. Entering and Leaving the Cab, Doors and Windows
33. Opening and Closing the Door ………………………… 35
34. Open and Closing the Upper Door Section ……….. 36
35. Opening and Closing the Windscreen ………………. 36
36. Open and Closing the Rear Window ………………….. 37
37. Emergency Exit (if fitted) …………………………………. 37
38. Seat Controls
39. Seat Type 1 …………………………………………………… 37
40. Seat Type 2 …………………………………………………… 38
41. Seat Belt
42. Fasten the Seat Belt ……………………………………….. 39
43. Release the Seat Belt ……………………………………… 39
44. Adjust the Seat Belt . ………………………………………. 39
45. Adjusting the Steering Column……………………….. 39
46. Cab Layout and Controls ……………………………… 40
47. Fire Extinguisher ………………………………………….. 42
48. Cab Switches and Instruments
49. Switches ………………………………………………………. 43
50. Instrument Panel Switches (Right Hand) …………… 45
51. Instrument Panel Switches (Left Hand) ……………… 45
52. Phasing 4-wheel steer ……………………………………. 46
53. Cab Light . …………………………………………………….. 47
54. Optional Warning Beacon ……………………………….. 47
55. Instruments …………………………………………………… 48
56. Warnings (Visual only) ……………………………………. 49
57. Warnings (Audible-Visual) ………………………………… 50
58. Heater (cab versions only) …………………………….. 51
59. Air Conditioning …………………………………………… 52
60. Boom and carriage controls
61. Control Levers ……………………………………………….. 52
62. Raise-Lower Boom ………………………………………… 53
63. Extend-Retract Boom …………………………………….. 54
64. Tilt Carriage Forward-Tilt Carriage Back ……………. 55
65. Auxiliary Control …………………………………………….. 56
66. Control Lever Locks
67. Lever Lock ……………………………………………………. 57
68. Tilt Lever Lock ……………………………………………….. 57
69. Sway Control ……………………………………………….. 58
70. Stabiliser Controls ……………………………………….. 60
71. Before Starting the Engine ……………………………. 61
72. Starting the Engine ………………………………………. 62
73. Jump-Starting the Engine . ……………………………. 63
74. Preparing for Road Travel …………………………….. 65
75. Preparing for Site Travel ………………………………. 66
76. Testing the Parking Brake …………………………….. 67
77. Getting the Machine Moving
78. Operating Hints ……………………………………………… 68
79. Stopping and Parking the Machine ……………….. 70
80. Working with the Loadall ………………………………. 71
81. Using the Load Charts and Boom Indicators …. 72
82. Safe Load Indicator ………………………………………. 74
83. Handling Palleted Loads
84. Loading ………………………………………………………… 75
85. Unloading ……………………………………………………… 76
86. Handling Irregular Loads
87. Lifting Bales ………………………………………………….. 77
88. Placing Bales ………………………………………………… 77
89. Uneven Loads ……………………………………………….. 78
90. Drums …………………………………………………………… 78
91. Operating in Low Temperatures ……………………. 79
92. Operating in High Temperatures …………………… 79
93. Towing a Machine ………………………………………… 80
94. Transporting the Machine …………………………….. 80
95. Lifting a Machine ………………………………………….. 82
96. Recovery Hitch …………………………………………….. 83
97. Trailer Pick Up Hitch …………………………………….. 83
98. MAINTENANCE
99. Lubricants – Health and Safety
100. Hygiene ………………………………………………………… 93
101. Storage ………………………………………………………… 93
102. Waste Disposal ……………………………………………… 93
103. Handling ……………………………………………………….. 93
104. First Aid – Oil …………………………………………………. 93
105. Spillage ………………………………………………………… 93
106. Fires …………………………………………………………….. 93
107. Service Requirements
108. Introduction …………………………………………………… 94
109. Maintenance …………………………………………………. 94
110. Owner-Operator Support ………………………………… 94
111. Service-Maintenance Agreements ……………………. 94
112. Service Schedules ………………………………………… 94
113. Boom Safety Strut
114. Installing ……………………………………………………….. 98
115. Removing ……………………………………………………… 98
116. Engine Bonnet and Cover
117. Opening-Closing the Bonnet . ………………………….. 99
118. Raising the Cover …………………………………………… 99
119. Lowering the Cover ………………………………………… 99
120. Radiator Grille
121. Raising-Lowering the Radiator Grille ………………… 100
122. Cleaning the Machine …………………………………… 100
123. ROPS-FOPS Structure
124. Checking the ROPS-FOPS Structure ……………….. 103
125. Checking for Damage …………………………………… 104
126. Seat Belt
127. Checking the Seat Belt Condition and Security …. 104
128. Greasing
129. Pivot Points …………………………………………………… 105
130. Front Axle and Driveshaft ……………………………….. 109
131. Rear Axle and Driveshaft ………………………………… 110
132. Carriage Lock Pins …………………………………………. 111
133. Fork Pivot Pins ………………………………………………. 111
134. Boom Wear Pad Runways ………………………………. 112
135. Boom Extension Ram Pivots …………………………… 113
136. Oiling …………………………………………………………… 116
137. Tyres and Wheels
138. Tyre Inflation …………………………………………………. 117
139. Checking Roadwheel Tightness ………………………… 117
140. Brakes
141. Parking Brake Adjustment ………………………………. 118
142. Checking the Foot Brake Fluid Level ………………… 119
143. Engine Air Filter
144. Cleaning the Pre-Cleaner ………………………………… 119
145. Changing the Outer Element ……………………………. 120
146. Changing the Inner Element ……………………………. 121
147. Engine Oil and Filter
148. Checking the Oil Level ……………………………………. 122
149. Changing the Oil and Filter ……………………………… 122
150. Engine Cooling System
151. Checking the Coolant Level …………………………….. 123
152. Coolant Mixtures ……………………………………………. 123
153. Changing the Coolant …………………………………….. 124
154. Cab Heater Filter
155. Cleaning the Cab Heater Filter …………………………. 125
156. Fuel System
157. Types of Fuel . ……………………………………………….. 126
158. Fuel Standards ………………………………………………. 126
159. Low Temperature Fuels . …………………………………. 126
160. Filling the Tank ………………………………………………. 127
161. Cleaning the Lift Pump Gauze …………………………… 127
162. Draining the Filter (Type 1) . ……………………………… 128
163. Changing the Filter Element (Type 1) …………………. 128
164. Changing the Filter Element (Type 2) …………………. 129
165. Draining the Sediment Bowl ……………………………. 129
166. Cleaning the Sediment Bowl ……………………………. 130
167. Bleed the System …………………………………………… 130
168. Fire Extinguisher
169. Checking the Fire Extinguisher ………………………… 131
170. Transmission
171. Checking the Oil Level ……………………………………. 131
172. Changing the Oil and Filter ……………………………… 132
173. Front and Rear Axle
174. Checking the Axle Oil Level …………………………….. 133
175. Changing the Axle Oil …………………………………….. 133
176. Front and Rear Hub
177. Checking the Hub Oil Levels ……………………………. 134
178. Changing the Hub Oil ……………………………………… 134
179. Hydraulic System (All Except 530-120)
180. Checking the Fluid Level ………………………………….. 135
181. Changing the Filter Element …………………………….. 135
182. Hydraulic System (530-120, 537-120 and 130)
183. Checking the Fluid Level ………………………………….. 136
184. Changing the Filter Element …………………………….. 136
185. Hose Burst Protection Valves
186. Checking the Hose Burst Protection Valves ………. 137
187. Battery
188. Checking the Electrolyte Level ………………………… 139
189. Battery Isolator ………………………………………………. 140
190. Electrical System
191. Typical Fuse Installation ………………………………….. 141
192. Bulbs ……………………………………………………………. 142
193. Adjusting the Alternator Drive Belt ……………………. 142
194. Windscreen Washer ……………………………………… 143
195. Obtaining Replacement Parts ……………………….. 143
196. Fluids, Lubricants, Capacities and Specifications
197. 525-58, 67, 527-58, 67 and 530-95 ………………….. 144
198. 525-58 Farm Special Plus, 67, 530-67 and 535-67 … 145
199. 530-110 ………………………………………………………… 146
200. 530-120, 537-120 and 537-130 ……………………….. 147
201. OPTIONAL ATTACHMENTS
202. Introduction …………………………………………………. 160
203. Quick Release Couplings
204. Quick Release Couplings – Do’s and Don’ts . …….. 160
205. Remove Pressure from Service Lines ……………….. 160
206. Connecting Quick Release Couplings ………………. 161
207. Disconnecting Quick Release Couplings …………… 161
208. Installing and Removing Q-Fit Attachments
209. Installing Attachments ……………………………………. 161
210. Removing Atttachments …………………………………. 163
211. Platform ………………………………………………………… 164
212. Shovel
213. Safety …………………………………………………………… 165
214. Operation ……………………………………………………… 165
215. Maintenance …………………………………………………. 165
216. Concrete Skip
217. Safety …………………………………………………………… 166
218. Operation ……………………………………………………… 166
219. Maintenance …………………………………………………. 168
220. Multipurpose Shovel
221. Safety …………………………………………………………… 169
222. Operation ……………………………………………………… 169
223. Maintenance …………………………………………………. 170
224. Industrial Fork Frames
225. Safety …………………………………………………………… 171
226. Operation ……………………………………………………… 171
227. Maintenance …………………………………………………. 171
228. Standard Forks
229. Safety …………………………………………………………… 172
230. Installing ……………………………………………………….. 172
231. Removing ……………………………………………………… 172
232. Maintenance …………………………………………………. 172
233. Extension Jib
234. Safety …………………………………………………………… 173
235. Operation ……………………………………………………… 173
236. Maintenance …………………………………………………. 173
237. Manure Fork with Top Grab
238. Safety …………………………………………………………… 174
239. Operation ……………………………………………………… 174
240. Maintenance …………………………………………………. 175
241. Flat 8 Bale Clamp
242. Safety …………………………………………………………… 176
243. Operation ……………………………………………………… 176
244. Maintenance …………………………………………………. 177
245. Round Bale Fork
246. Safety …………………………………………………………… 178
247. Operation ……………………………………………………… 178
248. Maintenance …………………………………………………. 179
249. Log Grab
250. Safety …………………………………………………………… 180
251. Operation ……………………………………………………… 180
252. Maintenance …………………………………………………. 180
253. Fork Mounted Hook
254. Safety …………………………………………………………… 181
255. Installing ……………………………………………………….. 181
256. Removing ……………………………………………………… 181
257. Operation ……………………………………………………… 182
258. Maintenance …………………………………………………. 182
259. SPECIFICATIONS
260. Static Dimensions
261. 525-58, 525-67, 527-58, 527-67 ………………………. 191
262. 530-67, 535-67 ……………………………………………… 192
263. 530-95 ………………………………………………………….. 193
264. 530-110 ………………………………………………………… 194
265. 530-120, 537-120 ………………………………………….. 195
266. 537-130 ………………………………………………………… 196
267. Performance Dimensions
268. 525-58, 525-67 ……………………………………………… 197
269. 530-67, 535-67 ……………………………………………… 197
270. 527-58, 527-67 ……………………………………………… 198
271. 530-95, 530-110, 537-120 ………………………………. 198
272. 530-120 ………………………………………………………… 199
273. 537-130 ………………………………………………………… 200
274. Tyres and Pressures …………………………………….. 201
275. Noise and Vibration Data ……………………………… 203

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