JCB 526, 526S, 528-70, 528S Loadall Operator Manual 9811-0360

JCB 526, 526S, 528-70, 528S Loadall Operator Manual 9811-0360 - Image 2

JCB 526, 526S, 528-70, 528S Loadall Operator Manual 9811-0360 - Image 3

JCB 526, 526S, 528-70, 528S Loadall Operator Manual 9811-0360 - Image 4

JCB 526, 526S, 528-70, 528S Loadall Operator Manual 9811-0360 - Image 5

jcb 526 526s 528 70 528s loadall operator manual 9811 0360 2

jcb 526 526s 528 70 528s loadall operator manual 9811 0360 3

JCB 526, 526S, 528-70, 528S Loadall Operator Manual 9811-0360

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-0360
Number of Pages: 222
Size: 13.0MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 526, 526S, 528-70, 528S Loadall

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Using the Machine …………………………………………………………………………1
12. Cab-Canopy …………………………………………………………………………………1
13. Cross References ………………………………………………………………………….2
14. Machine Description …………………………………………………………………………..3
15. The JCB Loadall ……………………………………………………………………………3
16. Component Locations ……………………………………………………………………3
17. Safety Check List ……………………………………………………………………………….5
18. Safety – Yours and Others ………………………………………………………………5
19. General Safety ……………………………………………………………………………..5
20. Operating Safety …………………………………………………………………………..7
21. Maintenance Safety …………………………………………………………………….. 11
22. Safety Decals ………………………………………………………………………………….16
23. Introduction …………………………………………………………………………………16
24. Safety Decal Recognition ……………………………………………………………..17
25. Identifying Your Machine …………………………………………………………………..19
26. Machine Identification Plate ………………………………………………………….19
27. Component Identification Plates …………………………………………………….21
28. Machine Security ……………………………………………………………………………..24
29. Introduction …………………………………………………………………………………24
30. JCB Plantguard …………………………………………………………………………..24
31. Construction Equipment Security And Registration Scheme (CESAR) .24
32. Operation
33. Introduction ……………………………………………………………………………………..25
34. Before Entering the Cab ……………………………………………………………………26
35. Entering and Leaving the Cab ……………………………………………………………27
36. Doors and Windows …………………………………………………………………………28
37. Opening and Closing the Doors …………………………………………………….28
38. Opening and Closing the Upper Door Section …………………………………29
39. Opening and Closing the Rear Window ………………………………………….29
40. Emergency Exit …………………………………………………………………………..30
41. Seat Controls …………………………………………………………………………………..31
42. Introduction …………………………………………………………………………………31
43. Basic Seat ………………………………………………………………………………….31
44. Suspension Seat (Type 1) …………………………………………………………….32
45. Suspension Seat (Type 2) …………………………………………………………….33
46. Suspension Seat (Type 3) …………………………………………………………….34
47. Seat Belt …………………………………………………………………………………………35
48. Inertia Reel Seat Belt …………………………………………………………………..35
49. Static Seat Belt ……………………………………………………………………………36
50. Cab Layout ……………………………………………………………………………………..38
51. Component Key …………………………………………………………………………..39
52. Drive Controls, Switches and Instruments ……………………………………………40
53. Drive Controls ……………………………………………………………………………..40
54. Switches …………………………………………………………………………………….43
55. Instrument Panel …………………………………………………………………………47
56. Air Conditioning and Heater Controls ……………………………………………..49
57. Operating Levers ……………………………………………………………………………..51
58. Introduction …………………………………………………………………………………51
59. Boom and Carriage Controls …………………………………………………………52
60. Auxiliary Controls ………………………………………………………………………..58
61. Safety Equipment …………………………………………………………………………….59
62. Control Lever Locks (if fitted) ………………………………………………………..59
63. Load Charts ………………………………………………………………………………..60
64. Boom Indicators ………………………………………………………………………….62
65. Load Moment Indicator (LMI) ………………………………………………………..63
66. LC2 and LC3 Load Control System ………………………………………………..67
67. Inclinometer ………………………………………………………………………………..72
68. Beacon ………………………………………………………………………………………72
69. Fire Extinguisher (if fitted) …………………………………………………………….73
70. Before Starting the Engine …………………………………………………………………74
71. Starting the Engine …………………………………………………………………………..76
72. Preparing the Machine for Travel ……………………………………………………….78
73. Preparing for Road Travel …………………………………………………………….78
74. Preparing for Site Travel ……………………………………………………………….80
75. Testing the Park Brake ……………………………………………………………………..81
76. Getting the Machine Moving ………………………………………………………………82
77. Operating Practices ……………………………………………………………………..82
78. Operating Procedure ……………………………………………………………………83
79. Stopping and Parking the Machine ……………………………………………………..84
80. Working with the Machine …………………………………………………………………86
81. Introduction …………………………………………………………………………………86
82. Safety Practices ………………………………………………………………………….86
83. Risk Assessment …………………………………………………………………………87
84. Lifting and Loading Operations ……………………………………………………..88
85. Safety Warnings ………………………………………………………………………….89
86. Fork Ratings ……………………………………………………………………………….91
87. Handling Palleted Loads ………………………………………………………………92
88. Uneven Loads …………………………………………………………………………….93
89. Handling Bales ……………………………………………………………………………94
90. Working with a Shovel ………………………………………………………………….95
91. Use of Machines on Gradients or Slopes ………………………………………..96
92. Operating in Low and High Temperatures ……………………………………………99
93. Low Temperatures ……………………………………………………………………….99
94. High Temperatures ………………………………………………………………………99
95. Mechanical Tow Hitch Option …………………………………………………………..100
96. Hydraulic Tow Hitch Option ……………………………………………………………..103
97. Re-phasing the Steer System …………………………………………………………..106
98. Machines with All Wheel Steering Only …………………………………………106
99. Machines with Optional Steer Mode Selector …………………………………107
100. Moving a Disabled Machine …………………………………………………………….108
101. Recovery Hitch ………………………………………………………………………….108
102. Transporting the Machine ………………………………………………………………..109
103. Lifting a Machine …………………………………………………………………………… 111
104. Storage ………………………………………………………………………………………… 112
105. Storing the Machine …………………………………………………………………… 112
106. Routine Maintenance
107. Service Requirements ……………………………………………………………………. 113
108. Introduction ………………………………………………………………………………. 113
109. Owner-Operator Support ……………………………………………………………. 113
110. Service-Maintenance Agreements ………………………………………………. 113
111. Initial Service and Inspection (100 Hours) …………………………………….. 113
112. Lifting Regulations – Inspections and Tests …………………………………… 114
113. Obtaining Replacement Parts ……………………………………………………… 114
114. Health and Safety ………………………………………………………………………….. 115
115. Lubricants ………………………………………………………………………………… 115
116. Battery …………………………………………………………………………………….. 117
117. First Aid – Electrolyte …………………………………………………………………. 117
118. Service Schedules …………………………………………………………………………. 119
119. Introduction ………………………………………………………………………………. 119
120. How to Use the Service Schedules ……………………………………………… 119
121. Pre-start Cold Checks, Service Points and Fluid Levels ………………….120
122. Functional Test and Final Inspection …………………………………………….123
123. Fluids, Lubricants and Capacities ……………………………………………………..125
124. Coolant Mixtures ……………………………………………………………………….126
125. Cleaning the Machine ……………………………………………………………………..127
126. Introduction ……………………………………………………………………………….127
127. Preparing the Machine for Cleaning ……………………………………………..127
128. Cleaning the Machine …………………………………………………………………128
129. Cleaning the Cab Heater Filter …………………………………………………….130
130. Checking for Damage ……………………………………………………………………..131
131. Seat Belt ……………………………………………………………………………………….132
132. Checking the Seat Belt Condition and Security ………………………………132
133. ROPS-FOPS Structure ……………………………………………………………………133
134. Checking the ROPS-FOPS Structure ……………………………………………133
135. Boom Safety Strut ………………………………………………………………………….134
136. Installing …………………………………………………………………………………..134
137. Removing …………………………………………………………………………………135
138. Greasing ……………………………………………………………………………………….136
139. Every 50 Hours ………………………………………………………………………….137
140. Every 500 Hours ………………………………………………………………………..138
141. Every 1000 Hours ………………………………………………………………………139
142. Oiling ……………………………………………………………………………………………140
143. Park Brake Cable ………………………………………………………………………140
144. Control Levers …………………………………………………………………………..140
145. Access Panels ……………………………………………………………………………….141
146. Battery Cover ……………………………………………………………………………141
147. Engine Cover …………………………………………………………………………….142
148. Brakes ………………………………………………………………………………………….143
149. Park Brake Adjustment ……………………………………………………………….143
150. Checking the Foot Brake Fluid Level ……………………………………………143
151. Electrical System ……………………………………………………………………………144
152. Battery ……………………………………………………………………………………..144
153. Jump Starting the Engine ……………………………………………………………146
154. Fuses ……………………………………………………………………………………….147
155. Link Box Fuses ………………………………………………………………………….148
156. Relays ……………………………………………………………………………………..149
157. Engine Air Filter ……………………………………………………………………………..151
158. Cleaning the Air Filter Dust Valve …………………………………………………151
159. Changing the Elements ………………………………………………………………151
160. Engine ………………………………………………………………………………………….153
161. Checking the Oil Level ……………………………………………………………….153
162. Changing the Oil and Filter ………………………………………………………….153
163. Checking the Coolant Level ………………………………………………………..155
164. Changing the Coolant …………………………………………………………………156
165. Front End Accessory Drive Belt …………………………………………………..157
166. Fuel System …………………………………………………………………………………..159
167. Types of Fuel …………………………………………………………………………….159
168. Filling the Tank ………………………………………………………………………….161
169. Draining the Water Seperator and Engine Fuel Filter ………………………162
170. Changing the Water Seperator Filter …………………………………………….162
171. Changing the Engine Fuel Filter Element ………………………………………163
172. Bleeding the System ………………………………………………………………….164
173. Hydraulic System ……………………………………………………………………………165
174. Checking the Hydraulic Fluid Level ………………………………………………165
175. Changing the Filter Element ………………………………………………………..166
176. Changing the Pilot Filter Element (if applicable). ……………………………167
177. Checking the Hose Burst Protection Valves …………………………………..168
178. Transmission …………………………………………………………………………………170
179. Checking the Transmission Oil Level ……………………………………………170
180. Changing the Transmission Oil and Filter ……………………………………..171
181. Tyres and Wheels …………………………………………………………………………..172
182. Tyre Inflation ……………………………………………………………………………..172
183. Checking the Wheel Nut Torques …………………………………………………172
184. Axles …………………………………………………………………………………………….173
185. Front and Rear Axle …………………………………………………………………..173
186. Windscreen Washer ……………………………………………………………………….177
187. Checking the Level …………………………………………………………………….177
188. Fire Extinguisher (if fitted) ………………………………………………………………..178
189. Checking the Fire Extinguisher ……………………………………………………178
190. Optional Attachments
191. Introduction ……………………………………………………………………………………179
192. Attachments for your Machine ………………………………………………………….180
193. Quick Release Couplings ………………………………………………………………..181
194. Connecting and Disconnecting …………………………………………………….181
195. Venting Hydraulic Pressure ……………………………………………………………..183
196. Tool Carrier Attachments …………………………………………………………………184
197. Installing Attachments ………………………………………………………………..184
198. Removing Attachments ………………………………………………………………185
199. Q-Fit Attachments …………………………………………………………………………..187
200. Installing Attachments ………………………………………………………………..187
201. Removing Attachments ………………………………………………………………188
202. Hydraulic Pin Locking Option …………………………………………………………..190
203. Tool Carrier Attachments …………………………………………………………….190
204. Q-Fit Attachments ………………………………………………………………………192
205. Extension Jib …………………………………………………………………………………194
206. Safety ………………………………………………………………………………………194
207. Installing-Removing ……………………………………………………………………194
208. Operation ………………………………………………………………………………….194
209. Maintenance ……………………………………………………………………………..195
210. Fork Mounted Hook ………………………………………………………………………..196
211. Safety ………………………………………………………………………………………196
212. Installing …………………………………………………………………………………..196
213. Removing …………………………………………………………………………………196
214. Operation ………………………………………………………………………………….197
215. Maintenance ……………………………………………………………………………..197
216. Work Platforms ………………………………………………………………………………198
217. Specifications
218. Static Dimensions …………………………………………………………………………..199
219. 526, 526S, 528-70, 528S ……………………………………………………………199
220. Performance Dimensions ………………………………………………………………..200
221. 526, 526S …………………………………………………………………………………200
222. 528-70, 528S …………………………………………………………………………….200
223. Noise Data …………………………………………………………………………………….201
224. Vibration Data ………………………………………………………………………………..202
225. Introduction ……………………………………………………………………………….202
226. 526, 526S, 528-70, 528S ……………………………………………………………203
227. Tyre Sizes and Pressures ………………………………………………………………..204
228. Introduction ……………………………………………………………………………….204
229. Specifications ……………………………………………………………………………204
230. Trailer Towing ………………………………………………………………………………..207
231. Towing Limitations ……………………………………………………………………..207
232. Load Charts …………………………………………………………………………………..208
233. Introduction ……………………………………………………………………………….208
234. Warranty Information
235. Machine Service Record Sheet ………………………………………………………..209
236. Registration Information …………………………………………………………………. 211

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