JCB 526-56, 531-70, 535-95, 536-60, 536-70, 536-70LP, 541-70, 550-80, 560-80 Loadall Operator Manual 9831-0100

JCB 526-56, 531-70, 535-95, 536-60, 536-70, 536-70LP, 541-70, 550-80, 560-80 Loadall Operator Manual 9831-0100 - Image 2

JCB 526-56, 531-70, 535-95, 536-60, 536-70, 536-70LP, 541-70, 550-80, 560-80 Loadall Operator Manual 9831-0100 - Image 3

JCB 526-56, 531-70, 535-95, 536-60, 536-70, 536-70LP, 541-70, 550-80, 560-80 Loadall Operator Manual 9831-0100 - Image 4

JCB 526-56, 531-70, 535-95, 536-60, 536-70, 536-70LP, 541-70, 550-80, 560-80 Loadall Operator Manual 9831-0100 - Image 5

jcb 526 56 531 70 535 95 536 60 536 70 536 70lp 541 70 550 80 560 80 loadall operator manual 9831 0100 2

jcb 526 56 531 70 535 95 536 60 536 70 536 70lp 541 70 550 80 560 80 loadall operator manual 9831 0100 3

JCB 526-56, 531-70, 535-95, 536-60, 536-70, 536-70LP, 541-70, 550-80, 560-80 Loadall Operator Manual 9831-0100

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-0100
Number of Pages: 520
Size: 56.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 526-56, 531-70, 535-95, 536-60, 536-70, 536-70LP, 541-70, 550-80, 560-80 Loadall

1. Acronyms Glossary ………………………………………………………………………………………………………………………. ix
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 2
7. Cab-Canopy ………………………………………………………………………………………………………………………… 2
8. Cross References ………………………………………………………………………………………………………………… 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 9
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Engine ………………………………………………………………………………………………………………………………. 13
29. Axle(s) ………………………………………………………………………………………………………………………………. 15
30. Gearbox …………………………………………………………………………………………………………………………….. 16
31. Operator Protective Structure ………………………………………………………………………………………………. 18
32. Safety Labels
33. General ……………………………………………………………………………………………………………………………… 21
34. Safety Label Identification ……………………………………………………………………………………………………. 21
35. Operator Station
36. Component Locations …………………………………………………………………………………………………………. 23
37. Interior Switches
38. Ignition Switch ……………………………………………………………………………………………………………………. 26
39. Multi-Purpose Switch ………………………………………………………………………………………………………….. 26
40. Cab Interior Light ……………………………………………………………………………………………………………….. 27
41. Console Switches
42. General ……………………………………………………………………………………………………………………………… 29
43. Road Lights ……………………………………………………………………………………………………………………….. 29
44. Rear Fog Lights …………………………………………………………………………………………………………………. 29
45. Hazard Warning Lights ……………………………………………………………………………………………………….. 29
46. Work Lights ……………………………………………………………………………………………………………………….. 30
47. Transmission Mode …………………………………………………………………………………………………………….. 30
48. Transmission Disconnect …………………………………………………………………………………………………….. 30
49. Information ………………………………………………………………………………………………………………………… 30
50. Tilt Lock …………………………………………………………………………………………………………………………….. 30
51. Smooth Ride System (SRS) ………………………………………………………………………………………………… 31
52. Automatic Smooth Ride System …………………………………………………………………………………………… 31
53. Beacon ……………………………………………………………………………………………………………………………… 31
54. Heater ……………………………………………………………………………………………………………………………….. 31
55. Air-Conditioning ………………………………………………………………………………………………………………….. 31
56. Window Heater ………………………………………………………………………………………………………………….. 31
57. Inner Boom Extend-Retract …………………………………………………………………………………………………. 32
58. Controls Isolation ……………………………………………………………………………………………………………….. 32
59. Stabiliser Isolation ………………………………………………………………………………………………………………. 32
60. Chassis Levelling ……………………………………………………………………………………………………………….. 32
61. Hydraulic Function ……………………………………………………………………………………………………………… 33
62. Hydraulic Mode ………………………………………………………………………………………………………………….. 33
63. Hydraulic Venting ……………………………………………………………………………………………………………….. 33
64. Hydraulic Tow Hitch ……………………………………………………………………………………………………………. 33
65. Reverse Fan ……………………………………………………………………………………………………………………… 34
66. Rear Window Wiper ……………………………………………………………………………………………………………. 34
67. Roof Window Wiper ……………………………………………………………………………………………………………. 34
68. Auxiliary Hydraulic Circuit ……………………………………………………………………………………………………. 34
69. ECO-Power ……………………………………………………………………………………………………………………….. 35
70. Auto 2WD ………………………………………………………………………………………………………………………….. 35
71. Operation
72. Introduction
73. General ……………………………………………………………………………………………………………………………… 37
74. Operating Safety
75. General ……………………………………………………………………………………………………………………………… 38
76. Worksite Safety ………………………………………………………………………………………………………………….. 40
77. Risk Assessment ……………………………………………………………………………………………………………….. 41
78. Walk-Around Inspection
79. General ……………………………………………………………………………………………………………………………… 43
80. Entering and Leaving the Operator Station
81. General ……………………………………………………………………………………………………………………………… 44
82. Emergency Exit ………………………………………………………………………………………………………………….. 44
83. Doors
84. Operator Door ……………………………………………………………………………………………………………………. 47
85. Windows
86. Rear Window …………………………………………………………………………………………………………………….. 51
87. Battery Isolator
88. General ……………………………………………………………………………………………………………………………… 53
89. Before Starting the Engine
90. General ……………………………………………………………………………………………………………………………… 54
91. Operator Seat
92. General ……………………………………………………………………………………………………………………………… 55
93. Basic Seat …………………………………………………………………………………………………………………………. 55
94. Suspension Seat ………………………………………………………………………………………………………………… 56
95. Heated Seat Controls …………………………………………………………………………………………………………. 59
96. Seat Belt
97. General ……………………………………………………………………………………………………………………………… 60
98. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 60
99. Static Seat Belt ………………………………………………………………………………………………………………….. 61
100. Mirrors
101. General ……………………………………………………………………………………………………………………………… 63
102. Starting the Engine
103. General ……………………………………………………………………………………………………………………………… 64
104. Immobiliser ………………………………………………………………………………………………………………………… 67
105. Stopping and Parking
106. General ……………………………………………………………………………………………………………………………… 71
107. Preparing for Travel
108. General ……………………………………………………………………………………………………………………………… 72
109. Preparing for Road Travel …………………………………………………………………………………………………… 72
110. Preparing for Worksite Travel ………………………………………………………………………………………………. 75
111. Smooth Ride System (SRS) ………………………………………………………………………………………………… 78
112. Beacon ……………………………………………………………………………………………………………………………… 80
113. Safety Equipment
114. Control Lock ………………………………………………………………………………………………………………………. 82
115. Drive Controls
116. Steering Wheel ………………………………………………………………………………………………………………….. 85
117. Steering Column ………………………………………………………………………………………………………………… 85
118. Accelerator Pedal ……………………………………………………………………………………………………………….. 85
119. Service Brake Pedal …………………………………………………………………………………………………………… 85
120. Inching Pedal …………………………………………………………………………………………………………………….. 86
121. Park Brake ………………………………………………………………………………………………………………………… 86
122. Transmission Drive Lever ……………………………………………………………………………………………………. 86
123. Gear Lever ………………………………………………………………………………………………………………………… 90
124. Transmission Dump Switch …………………………………………………………………………………………………. 96
125. Steer Mode Control ……………………………………………………………………………………………………………. 97
126. Transmission Mode …………………………………………………………………………………………………………….. 97
127. Instruments
128. Instrument Panel ………………………………………………………………………………………………………………… 98
129. Getting the Machine Moving
130. General ……………………………………………………………………………………………………………………………. 120
131. Slopes
132. General ……………………………………………………………………………………………………………………………. 123
133. Driving on Slopes …………………………………………………………………………………………………………….. 123
134. Working on Slopes …………………………………………………………………………………………………………… 124
135. Driving the Machine
136. Steer Modes …………………………………………………………………………………………………………………….. 126
137. Limited Slip Differential (LSD) ……………………………………………………………………………………………. 127
138. TorqueLock ………………………………………………………………………………………………………………………. 127
139. Towing Other Equipment …………………………………………………………………………………………………… 128
140. Operating Levers-Pedals
141. General ……………………………………………………………………………………………………………………………. 151
142. Control Layouts ………………………………………………………………………………………………………………… 152
143. Boom Controls …………………………………………………………………………………………………………………. 152
144. Chassis Levelling Controls ………………………………………………………………………………………………… 156
145. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 159
146. Lifting and Loading
147. General ……………………………………………………………………………………………………………………………. 166
148. Load Charts …………………………………………………………………………………………………………………….. 166
149. Boom Indicators ……………………………………………………………………………………………………………….. 169
150. Inclinometers ……………………………………………………………………………………………………………………. 169
151. Interlocks …………………………………………………………………………………………………………………………. 170
152. Longitudinal Load Moment Indicator (LLMI) …………………………………………………………………………. 170
153. Longitudinal Load Moment Control (LLMC) …………………………………………………………………………. 174
154. Working with the Boom
155. General ……………………………………………………………………………………………………………………………. 179
156. Fork Ratings …………………………………………………………………………………………………………………….. 180
157. Repositioning the Forks …………………………………………………………………………………………………….. 180
158. Working with Pallets …………………………………………………………………………………………………………. 181
159. Working with Bales …………………………………………………………………………………………………………… 183
160. Working with Irregular Loads ……………………………………………………………………………………………… 184
161. Stacking Loads ………………………………………………………………………………………………………………… 185
162. Filling the Shovel ……………………………………………………………………………………………………………… 186
163. Loading a Truck ……………………………………………………………………………………………………………….. 188
164. Adjusting the Boom ………………………………………………………………………………………………………….. 189
165. Heating, Ventilating and Air-Conditioning (HVAC)
166. General ……………………………………………………………………………………………………………………………. 190
167. Air-Conditioning Controls …………………………………………………………………………………………………… 190
168. Face Level Fan ………………………………………………………………………………………………………………… 191
169. Fire Extinguisher
170. General ……………………………………………………………………………………………………………………………. 192
171. Moving a Disabled Machine
172. Jump-Starting the Engine ………………………………………………………………………………………………….. 193
173. Recovery Hitch …………………………………………………………………………………………………………………. 194
174. Lifting the Machine
175. General ……………………………………………………………………………………………………………………………. 197
176. Transporting the Machine
177. General ……………………………………………………………………………………………………………………………. 201
178. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 201
179. Operating Environment
180. General ……………………………………………………………………………………………………………………………. 207
181. Operating in Low Temperatures …………………………………………………………………………………………. 207
182. Operating in High Temperatures …………………………………………………………………………………………. 208
183. Refuelling
184. General ……………………………………………………………………………………………………………………………. 209
185. Low Fuel Levels ……………………………………………………………………………………………………………….. 209
186. Filling the Tank …………………………………………………………………………………………………………………. 209
187. Attachments
188. Working with Attachments
189. Introduction ………………………………………………………………………………………………………………………. 213
190. Attachments for your Machine ……………………………………………………………………………………………. 213
191. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 214
192. Tool Carrier
193. General ……………………………………………………………………………………………………………………………. 222
194. Quick-fit Carriage
195. General ……………………………………………………………………………………………………………………………. 227
196. Tow Hitches
197. General ……………………………………………………………………………………………………………………………. 231
198. Ladder Hitch …………………………………………………………………………………………………………………….. 234
199. Hydraulic Tow Hitch ………………………………………………………………………………………………………….. 238
200. Mechanical Tow Hitch ……………………………………………………………………………………………………….. 240
201. Side-Shift Carriage
202. General ……………………………………………………………………………………………………………………………. 243
203. Jibs
204. General ……………………………………………………………………………………………………………………………. 248
205. Extension Jib ……………………………………………………………………………………………………………………. 248
206. Roof Truss Jib ………………………………………………………………………………………………………………….. 249
207. Hooks
208. Fork-Mounted Hook ………………………………………………………………………………………………………….. 252
209. Work Platforms
210. General ……………………………………………………………………………………………………………………………. 254
211. Preservation and Storage
212. Cleaning
213. General ……………………………………………………………………………………………………………………………. 255
214. Preparation ………………………………………………………………………………………………………………………. 256
215. Checking For Damage
216. General ……………………………………………………………………………………………………………………………. 257
217. Storage
218. General ……………………………………………………………………………………………………………………………. 258
219. Put into Storage ……………………………………………………………………………………………………………….. 259
220. During Storage …………………………………………………………………………………………………………………. 259
221. Take out of Storage ………………………………………………………………………………………………………….. 260
222. Security
223. General ……………………………………………………………………………………………………………………………. 261
224. JCB Plantguard ………………………………………………………………………………………………………………… 261
225. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 261
226. LiveLink …………………………………………………………………………………………………………………………… 261
227. Maintenance
228. Introduction
229. General ……………………………………………………………………………………………………………………………. 263
230. Owner-Operator Support ……………………………………………………………………………………………………. 263
231. Service-Maintenance Agreements ………………………………………………………………………………………. 264
232. Initial Service and Inspection ……………………………………………………………………………………………… 264
233. Obtaining Spare Parts ………………………………………………………………………………………………………. 264
234. Maintenance Safety
235. General ……………………………………………………………………………………………………………………………. 265
236. Fluids and Lubricants ……………………………………………………………………………………………………….. 266
237. Maintenance Schedules
238. General ……………………………………………………………………………………………………………………………. 270
239. How to Use the Maintenance Schedules …………………………………………………………………………….. 270
240. Maintenance Intervals ……………………………………………………………………………………………………….. 270
241. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 271
242. Functional Tests and Final Inspection …………………………………………………………………………………. 274
243. Maintenance Positions
244. General ……………………………………………………………………………………………………………………………. 277
245. Maintenance Position – Boom Lowered ……………………………………………………………………………….. 277
246. Maintenance Position – Boom Raised …………………………………………………………………………………. 278
247. Service Points
248. General ……………………………………………………………………………………………………………………………. 281
249. Access Apertures
250. General ……………………………………………………………………………………………………………………………. 312
251. Battery Cov

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