JCB 526-56 Loadall Operator Manual 9811-3200

JCB 526-56 Loadall Operator Manual 9811-3200 - Image 2

JCB 526-56 Loadall Operator Manual 9811-3200 - Image 3

JCB 526-56 Loadall Operator Manual 9811-3200 - Image 4

JCB 526-56 Loadall Operator Manual 9811-3200 - Image 5

jcb 526 56 loadall operator manual 9811 3200 2

jcb 526 56 loadall operator manual 9811 3200 3

JCB 526-56 Loadall Operator Manual 9811-3200

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-3200
Number of Pages: 254
Size: 59.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 526-56 Loadall

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Using the Machine …………………………………………………………………………1
12. Cab-Canopy …………………………………………………………………………………1
13. Cross References ………………………………………………………………………….2
14. Machine Description …………………………………………………………………………..3
15. The JCB Loadall ……………………………………………………………………………3
16. Intended Use ………………………………………………………………………………..3
17. Component Locations ……………………………………………………………………3
18. Safety Check List ……………………………………………………………………………….5
19. Safety – Yours and Others ………………………………………………………………5
20. General Safety ……………………………………………………………………………..5
21. Operating Safety …………………………………………………………………………..7
22. Maintenance Safety …………………………………………………………………….. 11
23. Safety Decals ………………………………………………………………………………….17
24. Introduction …………………………………………………………………………………17
25. Safety Decal Recognition ……………………………………………………………..18
26. Identifying Your Machine …………………………………………………………………..20
27. Machine Identification Plate ………………………………………………………….20
28. Component Identification Plates …………………………………………………….21
29. Machine Security ……………………………………………………………………………..24
30. Introduction …………………………………………………………………………………24
31. JCB Plantguard …………………………………………………………………………..24
32. Construction Equipment Security And Registration Scheme (CESAR) .24
33. Operation
34. Introduction ……………………………………………………………………………………..25
35. Before Entering the Cab ……………………………………………………………………26
36. Entering and Leaving the Cab ……………………………………………………………27
37. Emergency Exit …………………………………………………………………………..28
38. Doors and Windows …………………………………………………………………………29
39. Opening and Closing the Doors …………………………………………………….29
40. Opening and Closing the Upper Door Section …………………………………29
41. Opening and Closing the Rear Window ………………………………………….30
42. Seat Controls …………………………………………………………………………………..31
43. Introduction …………………………………………………………………………………31
44. Basic Seat ………………………………………………………………………………….31
45. Suspension Seat (Type 1) …………………………………………………………….32
46. Suspension Seat (Type 2) …………………………………………………………….33
47. Seat Belt …………………………………………………………………………………………34
48. Inertia Reel Seat Belt …………………………………………………………………..34
49. Static Seat Belt ……………………………………………………………………………35
50. Cab Layout ……………………………………………………………………………………..36
51. Component Key …………………………………………………………………………..37
52. Drive Controls, Switches and Instruments ……………………………………………38
53. Drive Controls ……………………………………………………………………………..38
54. Switches …………………………………………………………………………………….45
55. Instrument Panel …………………………………………………………………………51
56. Air Conditioning and Heater Controls ……………………………………………..57
57. Operating Levers ……………………………………………………………………………..58
58. Introduction …………………………………………………………………………………58
59. Control Layouts …………………………………………………………………………..58
60. Boom and Carriage Controls …………………………………………………………59
61. Auxiliary Controls ………………………………………………………………………..63
62. Safety Equipment …………………………………………………………………………….66
63. Control Lever Locks …………………………………………………………………….66
64. Load Charts ………………………………………………………………………………..67
65. Boom Indicators ………………………………………………………………………….69
66. Load Moment Indicator (LMI) ………………………………………………………..70
67. Inclinometer ………………………………………………………………………………..74
68. Beacon ………………………………………………………………………………………74
69. Fire Extinguisher (if fitted) …………………………………………………………….75
70. Before Starting the Engine …………………………………………………………………76
71. Starting the Engine …………………………………………………………………………..78
72. Preparing the Machine for Travel ……………………………………………………….79
73. Preparing for Road Travel …………………………………………………………….79
74. Preparing for Site Travel ……………………………………………………………….81
75. Getting the Machine Moving ………………………………………………………………83
76. Operating Practices ……………………………………………………………………..83
77. Operating Procedure ……………………………………………………………………84
78. Stopping and Parking the Machine ……………………………………………………..85
79. Working with the Machine …………………………………………………………………87
80. Operating Practices and Site Safety ………………………………………………87
81. Safety Practices ………………………………………………………………………….87
82. Danger Zone ………………………………………………………………………………88
83. Risk Assessment …………………………………………………………………………88
84. Lifting and Loading Operations ……………………………………………………..89
85. Safety Warnings ………………………………………………………………………….90
86. Fork Ratings ……………………………………………………………………………….92
87. Handling Palleted Loads ………………………………………………………………93
88. Uneven Loads …………………………………………………………………………….94
89. Handling Bales ……………………………………………………………………………95
90. Working with a Shovel ………………………………………………………………….96
91. Use of Machines on Gradients or Slopes ………………………………………..97
92. Operating Environment ……………………………………………………………………100
93. Introduction ……………………………………………………………………………….100
94. Operating in Low Temperatures …………………………………………………..100
95. Operating in High Temperatures ………………………………………………….100
96. Tow Hitch Options …………………………………………………………………………..101
97. Introduction ……………………………………………………………………………….101
98. Connecting the Trailer ………………………………………………………………..102
99. Refuelling the Machine ……………………………………………………………………107
100. Low Fuel Levels ………………………………………………………………………..107
101. Filling the Tank ………………………………………………………………………….107
102. Moving a Disabled Machine …………………………………………………………….109
103. Recovery Hitch ………………………………………………………………………….109
104. Transporting the Machine ……………………………………………………………….. 110
105. Lifting a Machine …………………………………………………………………………… 111
106. Storage of the Machine ………………………………………………………………….. 112
107. Introduction ………………………………………………………………………………. 112
108. Storage Area ……………………………………………………………………………. 112
109. Prepare the Machine for Storage ………………………………………………… 112
110. Put the Machine into Storage ……………………………………………………… 112
111. During Storage …………………………………………………………………………. 112
112. Take the Machine Out of Storage ………………………………………………… 113
113. Routine Maintenance
114. Service Requirements ……………………………………………………………………. 115
115. Introduction ………………………………………………………………………………. 115
116. Owner-Operator Support ……………………………………………………………. 115
117. Service-Maintenance Agreements ………………………………………………. 115
118. Initial Service and Inspection (100 Hours) …………………………………….. 115
119. Lifting Regulations – Inspections and Tests …………………………………… 116
120. Obtaining Replacement Parts ……………………………………………………… 116
121. Health and Safety ………………………………………………………………………….. 117
122. Lubricants ………………………………………………………………………………… 117
123. Battery …………………………………………………………………………………….. 119
124. Service Schedules ………………………………………………………………………….121
125. Introduction ……………………………………………………………………………….121
126. How to Use the Service Schedules ………………………………………………121
127. Calendar Equivalents …………………………………………………………………121
128. Pre-start Cold Checks, Service Points and Fluid Levels ………………….122
129. Functional Test and Final Inspection …………………………………………….125
130. Fluids, Lubricants and Capacities ……………………………………………………..127
131. Coolant Mixtures ……………………………………………………………………….129
132. Fuel …………………………………………………………………………………………130
133. Prepare the Machine for Maintenance ………………………………………………133
134. Introduction ……………………………………………………………………………….133
135. How to Make the Machine Safe (Boom Lowered) …………………………..134
136. How to Make the Machine Safe (Boom Lifted) ……………………………….135
137. Cleaning the Machine ……………………………………………………………………..137
138. Introduction ……………………………………………………………………………….137
139. Preparing the Machine for Cleaning ……………………………………………..137
140. Cleaning the Machine …………………………………………………………………138
141. Checking for Damage ……………………………………………………………………..141
142. Check the Machine Body and Structure ………………………………………..141
143. Check the Tyres ………………………………………………………………………..141
144. Check the Seat and Seat Belt ……………………………………………………..141
145. Check the Hydraulic Hoses and Fittings ……………………………………….141
146. Checking the ROPS-FOPS Structure ……………………………………………142
147. Greasing ……………………………………………………………………………………….143
148. Introduction ……………………………………………………………………………….143
149. Preparing the Machine for Greasing …………………………………………….143
150. Every 50 Hours ………………………………………………………………………….144
151. Every 500 Hours ………………………………………………………………………..145
152. Every 1000 Hours ………………………………………………………………………147
153. Oiling ……………………………………………………………………………………………148
154. Park Brake Cable ………………………………………………………………………148
155. Control Levers …………………………………………………………………………..148
156. Access Panels ……………………………………………………………………………….149
157. Battery Cover ……………………………………………………………………………149
158. Engine Cover …………………………………………………………………………….150
159. Rear Cover ……………………………………………………………………………….151
160. Undershield ………………………………………………………………………………152
161. Heater and Air Conditioning …………………………………………………………….153
162. Changing the Air Intake Filter ………………………………………………………153
163. Brakes ………………………………………………………………………………………….154
164. Park Brake ………………………………………………………………………………..154
165. Foot Brake ………………………………………………………………………………..156
166. Electrical System ……………………………………………………………………………157
167. Battery ……………………………………………………………………………………..157
168. Jump Starting the Engine ……………………………………………………………159
169. Fuses ……………………………………………………………………………………….160
170. Primary Fuses …………………………………………………………………………..165
171. Relays ……………………………………………………………………………………..166
172. Engine ………………………………………………………………………………………….171
173. Oil and Filter ……………………………………………………………………………..171
174. Cooling System …………………………………………………………………………173
175. Front End Accessory Drive Belt …………………………………………………..175
176. Air Filter ……………………………………………………………………………………177
177. Fuel System …………………………………………………………………………………..179
178. Introduction ……………………………………………………………………………….179
179. Water Separator and Engine Fuel Filter ………………………………………..179
180. Bleeding the System ………………………………………………………………….184
181. Hydraulic System ……………………………………………………………………………185
182. Introduction ……………………………………………………………………………….185
183. Releasing the Hydraulic Pressure ………………………………………………..186
184. Oil and Filter ……………………………………………………………………………..187
185. Hose Burst Protection Valves ………………………………………………………190
186. Transmission …………………………………………………………………………………192
187. Gearbox ……………………………………………………………………………………192
188. Axles ………………………………………………………………………………………..195
189. Tyres and Wheels …………………………………………………………………………..199
190. Tyre Inflation ……………………………………………………………………………..199
191. Checking the Wheel Nut Torques …………………………………………………200
192. Wheel Nut Torque Indicators (if fitted) …………………………………………..200
193. Wheel Alignment ……………………………………………………………………………201
194. Introduction ……………………………………………………………………………….201
195. Manual Steer Mode Selector ……………………………………………………….201
196. Electronic Steer Mode Selector ……………………………………………………202
197. Wear Pads …………………………………………………………………………………….203
198. Boom Wear Pad Clearance …………………………………………………………203
199. Windscreen Washer ……………………………………………………………………….204
200. Checking the Level …………………………………………………………………….204
201. Fire Extinguisher (if fitted) ………………………………………………………………..205
202. Checking the Fire Extinguisher ……………………………………………………205
203. Optional Attachments
204. Introduction ……………………………………………………………………………………207
205. Attachments for your Machine ………………………………………………………….208
206. Connecting-Disconnecting Hydraulic Hoses ……………………………………….209
207. Introduction ……………………………………………………………………………….209
208. Connecting the Hydraulic Hoses ………………………………………………….209
209. Disconnecting the Hydraulic Hoses ………………………………………………210
210. Quick Release Couplings …………………………………………………………… 211
211. Tool Carrier Attachments …………………………………………………………………213
212. Mechanical Pin Locking Option ……………………………………………………213
213. Hydraulic Pin Locking Option ………………………………………………………215
214. Q-Fit Attachments …………………………………………………………………………..219
215. Mechanical Pin Locking Option ……………………………………………………219
216. Hydraulic Pin Locking Option ………………………………………………………221
217. Extension Jib …………………………………………………………………………………225
218. Safety ………………………………………………………………………………………225
219. Installing-Removing ……………………………………………………………………225
220. Operation ………………………………………………………………………………….225
221. Maintenance ……………………………………………………………………………..226
222. Fork Mounted Hook ………………………………………………………………………..227
223. Safety ………………………………………………………………………………………227
224. Installing …………………………………………………………………………………..227
225. Removing …………………………………………………………………………………227
226. Operation ………………………………………………………………………………….228
227. Maintenance ……………………………………………………………………………..228
228. Work Platforms ………………………………………………………………………………229
229. Specifications
230. Static Dimensions …………………………………………………………………………..231
231. 526-56 ……………………………………………………………………………………..231
232. Performance Dimensions ………………………………………………………………..233
233. 526-56 ……………………………………………………………………………………..233
234. Axle Weight Distribution ………………………………………………………………….234
235. Noise Data …………………………………………………………………………………….235
236. Vibration Data ………………………………………………………………………………..236
237. Introduction ……………………………………………………………………………….236
238. 526-56 ……………………………………………………………………………………..237
239. Tyre Sizes and Pressures ………………………………………………………………..238
240. Introduction ……………………………………………………………………………….238
241. Specifications ……………………………………………………………………………238
242. Trailer Towing ………………………………………………………………………………..239
243. Towing Limitations ……………………………………………………………………..239
244. Load Charts …………………………………………………………………………………..240
245. Introduction ……………………………………………………………………………….240
246. Warranty Information
247. Machine Service Record Sheet ………………………………………………………..241
248. Registration Information ………………………………………………………………….243

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