JCB 526-56 Loadall Operator Manual 9821-0350

JCB 526-56 Loadall Operator Manual 9821-0350 - Image 2

JCB 526-56 Loadall Operator Manual 9821-0350 - Image 3

JCB 526-56 Loadall Operator Manual 9821-0350 - Image 4

JCB 526-56 Loadall Operator Manual 9821-0350 - Image 5

jcb 526 56 loadall operator manual 9821 0350 2

jcb 526 56 loadall operator manual 9821 0350 3

JCB 526-56 Loadall Operator Manual 9821-0350

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-0350
Number of Pages: 274
Size: 20.9MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 526-56 Loadall

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Machine Description …………………………………………………………………………..2
13. The JCB Loadall ……………………………………………………………………………2
14. Intended Use ………………………………………………………………………………..2
15. Component Location ……………………………………………………………………..2
16. Safety Check List ……………………………………………………………………………….4
17. Safety – Yours and Others ………………………………………………………………4
18. General Safety ……………………………………………………………………………..4
19. Operating Safety …………………………………………………………………………..6
20. Maintenance Safety ……………………………………………………………………..10
21. Safety Labels …………………………………………………………………………………..16
22. Introduction …………………………………………………………………………………16
23. Safety Label Identification …………………………………………………………….17
24. Identifying Your Machine …………………………………………………………………..20
25. Machine Identification Plate ………………………………………………………….20
26. Component Identification Plates …………………………………………………….21
27. Machine Security ……………………………………………………………………………..24
28. Introduction …………………………………………………………………………………24
29. JCB Plantguard …………………………………………………………………………..24
30. Construction Equipment Security And Registration Scheme (CESAR) .24
31. LiveLink ……………………………………………………………………………………..24
32. Operation
33. Introduction ……………………………………………………………………………………..25
34. Before Entering the Cab ……………………………………………………………………26
35. Entering and Leaving the Cab ……………………………………………………………27
36. Emergency Exit …………………………………………………………………………..28
37. Doors and Windows …………………………………………………………………………29
38. Opening and Closing the Door ………………………………………………………29
39. Opening and Closing the Upper Door Section …………………………………29
40. Opening and Closing the Rear Window ………………………………………….30
41. Seat Controls …………………………………………………………………………………..31
42. Introduction …………………………………………………………………………………31
43. Basic Seat ………………………………………………………………………………….31
44. Suspension Seat (KAB 100 Series – Mechanical) …………………………….32
45. Suspension Seat (KAB 100 Series – Air) …………………………………………33
46. Seat Belt …………………………………………………………………………………………34
47. Inertia Reel Seat Belt …………………………………………………………………..34
48. Static Seat Belt ……………………………………………………………………………35
49. Cab Layout ……………………………………………………………………………………..36
50. Component Key …………………………………………………………………………..37
51. Drive Controls, Switches and Instruments ……………………………………………38
52. Drive Controls ……………………………………………………………………………..38
53. Switches …………………………………………………………………………………….45
54. Instrument Panel …………………………………………………………………………50
55. Air Conditioning and Cab Heater Controls ………………………………………56
56. Operating Levers ……………………………………………………………………………..58
57. Introduction …………………………………………………………………………………58
58. Control Layouts …………………………………………………………………………..58
59. Boom and Carriage Controls …………………………………………………………59
60. Auxiliary Controls ………………………………………………………………………..61
61. Safety Equipment …………………………………………………………………………….64
62. Control Locks ……………………………………………………………………………..64
63. Load Charts ………………………………………………………………………………..66
64. Boom Indicators ………………………………………………………………………….68
65. Longitudinal Load Moment Indicator (LLMI) …………………………………….69
66. Longitudinal Load Moment Control (LLMC) System …………………………73
67. Inclinometer ………………………………………………………………………………..76
68. Beacon ………………………………………………………………………………………76
69. Fire Extinguisher (if fitted) …………………………………………………………….77
70. Before Starting the Engine …………………………………………………………………78
71. Starting the Engine …………………………………………………………………………..80
72. Preparing the Machine for Travel ……………………………………………………….82
73. Introduction …………………………………………………………………………………82
74. Preparing for Road Travel …………………………………………………………….82
75. Preparing for Site Travel ……………………………………………………………….84
76. Smooth Ride System (SRS) ………………………………………………………….86
77. Getting the Machine Moving ………………………………………………………………87
78. Operating Practices ……………………………………………………………………..87
79. Operating Procedure ……………………………………………………………………88
80. Stopping and Parking the Machine ……………………………………………………..89
81. Working with the Machine …………………………………………………………………91
82. Operating Practices and Site Safety ………………………………………………91
83. Clothing and Safety Equipment ……………………………………………………..91
84. Danger Zone ………………………………………………………………………………91
85. Safety Practices ………………………………………………………………………….91
86. Working with the Boom ………………………………………………………………..93
87. Use of Machines on Gradients or Slopes ………………………………………103
88. Operating Environment ……………………………………………………………………105
89. Operating in Low Temperatures …………………………………………………..105
90. Operating in High Temperatures ………………………………………………….105
91. Tow Hitch Options …………………………………………………………………………..106
92. Introduction ……………………………………………………………………………….106
93. Connecting the Trailer ………………………………………………………………..107
94. Prepare the Trailer for Towing …………………………………………………….. 110
95. Refuelling the Machine …………………………………………………………………… 112
96. Low Fuel Levels ……………………………………………………………………….. 112
97. Filling the Tank …………………………………………………………………………. 112
98. Moving a Disabled Machine ……………………………………………………………. 114
99. Recovery Hitch …………………………………………………………………………. 114
100. Transporting the Machine ……………………………………………………………….. 115
101. Lifting a Machine …………………………………………………………………………… 116
102. Storage of the Machine ………………………………………………………………….. 117
103. Introduction ………………………………………………………………………………. 117
104. Storage Area ……………………………………………………………………………. 117
105. Prepare the Machine for Storage ………………………………………………… 117
106. Put the Machine into Storage ……………………………………………………… 117
107. During Storage …………………………………………………………………………. 117
108. Take the Machine Out of Storage ………………………………………………… 118
109. Routine Maintenance
110. Service Requirements ……………………………………………………………………. 119
111. Introduction ………………………………………………………………………………. 119
112. Owner-Operator Support ……………………………………………………………. 119
113. Service-Maintenance Agreements ………………………………………………. 119
114. Initial Service and Inspection (100 Hours) …………………………………….. 119
115. Fit for Purpose Tests for Lifting Equipment …………………………………….120
116. Obtaining Replacement Parts ………………………………………………………120
117. Health and Safety …………………………………………………………………………..121
118. Lubricants …………………………………………………………………………………121
119. Battery ……………………………………………………………………………………..123
120. Service Schedules ………………………………………………………………………….125
121. Introduction ……………………………………………………………………………….125
122. How to Use the Service Schedules ………………………………………………125
123. Calendar Equivalents …………………………………………………………………125
124. Pre-start Cold Checks, Service Points and Fluid Levels ………………….126
125. Functional Test and Final Inspection …………………………………………….129
126. Fluids, Lubricants and Capacities ……………………………………………………..131
127. Coolant Mixtures ……………………………………………………………………….132
128. Fuel …………………………………………………………………………………………133
129. Prepare the Machine for Maintenance ………………………………………………136
130. Introduction ……………………………………………………………………………….136
131. How to Make the Machine Safe (Boom Lowered) …………………………..137
132. How to Make the Machine Safe (Boom Lifted) ……………………………….138
133. Cleaning the Machine ……………………………………………………………………..140
134. Introduction ……………………………………………………………………………….140
135. Preparing the Machine for Cleaning ……………………………………………..140
136. Cleaning the Machine …………………………………………………………………141
137. Fan Reverse (if fitted) …………………………………………………………………144
138. Checking for Damage ……………………………………………………………………..145
139. Check the Machine Body and Structure ………………………………………..145
140. Check the Tyres ………………………………………………………………………..145
141. Check the Seat and Seat Belt ……………………………………………………..145
142. Check the Hydraulic Hoses and Fittings ……………………………………….145
143. Check the Electrical Circuits ………………………………………………………..146
144. Checking the ROPS-FOPS Structure ……………………………………………147
145. Greasing ……………………………………………………………………………………….148
146. Introduction ……………………………………………………………………………….148
147. Preparing the Machine for Greasing …………………………………………….148
148. Every 50 Hours ………………………………………………………………………….149
149. Every 500 Hours ………………………………………………………………………..150
150. Every 1000 Hours ………………………………………………………………………152
151. Oiling ……………………………………………………………………………………………153
152. Park Brake Cable ………………………………………………………………………153
153. Control Levers …………………………………………………………………………..153
154. Access Panels ……………………………………………………………………………….154
155. Battery Cover ……………………………………………………………………………154
156. Engine Cover …………………………………………………………………………….155
157. Rear Cover ……………………………………………………………………………….156
158. Undershield ………………………………………………………………………………157
159. Cab Heater and Air Conditioning ………………………………………………………158
160. Changing the Air Intake Filter ………………………………………………………158
161. Brakes ………………………………………………………………………………………….159
162. Park Brake ………………………………………………………………………………..159
163. Foot Brake ………………………………………………………………………………..161
164. Electrical System ……………………………………………………………………………162
165. Battery ……………………………………………………………………………………..162
166. Jump Starting the Engine ……………………………………………………………164
167. Fuses ……………………………………………………………………………………….165
168. Primary Fuses …………………………………………………………………………..176
169. Relays ……………………………………………………………………………………..177
170. Engine ………………………………………………………………………………………….188
171. Oil and Filter ……………………………………………………………………………..188
172. Cooling System …………………………………………………………………………190
173. Front End Accessory Drive Belt …………………………………………………..192
174. Air Filter ……………………………………………………………………………………194
175. Fuel System …………………………………………………………………………………..196
176. Introduction ……………………………………………………………………………….196
177. Water Separator and Engine Fuel Filter ………………………………………..196
178. Bleeding the System ………………………………………………………………….201
179. Hydraulic System ……………………………………………………………………………202
180. Introduction ……………………………………………………………………………….202
181. Releasing the Hydraulic Pressure ………………………………………………..203
182. Oil and Filter ……………………………………………………………………………..204
183. Hose Burst Protection Valves ………………………………………………………208
184. Transmission …………………………………………………………………………………209
185. Gearbox ……………………………………………………………………………………209
186. Axles ………………………………………………………………………………………..212
187. Tyres and Wheels …………………………………………………………………………..216
188. Tyre Inflation ……………………………………………………………………………..216
189. Wheel Nuts ……………………………………………………………………………….217
190. Wheel Alignment ……………………………………………………………………………218
191. Introduction ……………………………………………………………………………….218
192. Manual Steer Mode Selector ……………………………………………………….218
193. Electronic Steer Mode Selector ……………………………………………………219
194. Wear Pads …………………………………………………………………………………….220
195. Boom Wear Pad Clearance …………………………………………………………220
196. Windscreen Washer ……………………………………………………………………….221
197. Checking the Level …………………………………………………………………….221
198. Fire Extinguisher (if fitted) ………………………………………………………………..222
199. Checking the Fire Extinguisher ……………………………………………………222
200. Optional Attachments
201. Introduction ……………………………………………………………………………………223
202. Attachments for your Machine ………………………………………………………….224
203. Connecting-Disconnecting Hydraulic Hoses ……………………………………….225
204. Introduction ……………………………………………………………………………….225
205. Connecting the Hydraulic Hoses ………………………………………………….225
206. Disconnecting the Hydraulic Hoses ………………………………………………226
207. Quick Release Couplings ……………………………………………………………227
208. Tool Carrier Attachments …………………………………………………………………229
209. Mechanical Pin Locking Option ……………………………………………………229
210. Hydraulic Pin Locking Option ………………………………………………………231
211. Q-Fit Attachments …………………………………………………………………………..235
212. Mechanical Pin Locking Option ……………………………………………………235
213. Hydraulic Pin Locking Option ………………………………………………………237
214. Extension Jib …………………………………………………………………………………241
215. Safety ………………………………………………………………………………………241
216. Installing-Removing ……………………………………………………………………241
217. Operation ………………………………………………………………………………….241
218. Maintenance ……………………………………………………………………………..242
219. Fork Mounted Hook ………………………………………………………………………..243
220. Safety ………………………………………………………………………………………243
221. Installing …………………………………………………………………………………..243
222. Removing …………………………………………………………………………………243
223. Operation ………………………………………………………………………………….244
224. Maintenance ……………………………………………………………………………..244
225. Work Platforms ………………………………………………………………………………245
226. Specifications
227. Static Dimensions …………………………………………………………………………..247
228. 526-56 ……………………………………………………………………………………..247
229. Performance Dimensions ………………………………………………………………..249
230. Lift Performance ………………………………………………………………………..249
231. Maximum Wading Depth …………………………………………………………….250
232. Axle Weight Distribution ………………………………………………………………….251
233. Noise Data …………………………………………………………………………………….252
234. Introduction ……………………………………………………………………………….252
235. 526-56 ……………………………………………………………………………………..252
236. Vibration Data ………………………………………………………………………………..253
237. Introduction ……………………………………………………………………………….253
238. 526-56 ……………………………………………………………………………………..254
239. Tyre Sizes and Pressures ………………………………………………………………..255
240. Introduction ……………………………………………………………………………….255
241. Specifications ……………………………………………………………………………255
242. Trailer Towing ………………………………………………………………………………..256
243. Towing Limitations ……………………………………………………………………..256
244. Warranty Information
245. Machine Service Record Sheet ………………………………………………………..257
246. Registration Information ………………………………………………………………….259
247. European Community Standards
248. EC Declaration of Conformity …………………………………………………………..261
249. Introduction ……………………………………………………………………………….261
250. Explanation of the EC Declaration of Conformity ……………………………263

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