JCB 527-58 Loadall Operator Manual 9811-5400

JCB 527-58 Loadall Operator Manual 9811-5400 - Image 2

JCB 527-58 Loadall Operator Manual 9811-5400 - Image 3

JCB 527-58 Loadall Operator Manual 9811-5400 - Image 4

JCB 527-58 Loadall Operator Manual 9811-5400 - Image 5

jcb 527 58 loadall operator manual 9811 5400 2

jcb 527 58 loadall operator manual 9811 5400 3

JCB 527-58 Loadall Operator Manual 9811-5400

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-5400
Number of Pages: 266
Size: 49.3MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 527-58 Loadall

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Machine Description …………………………………………………………………………..2
13. The JCB Loadall ……………………………………………………………………………2
14. Intended Use ………………………………………………………………………………..2
15. Component Location ……………………………………………………………………..2
16. Safety Check List ……………………………………………………………………………….4
17. Safety – Yours and Others ………………………………………………………………4
18. General Safety ……………………………………………………………………………..4
19. Operating Safety …………………………………………………………………………..6
20. Maintenance Safety ……………………………………………………………………..10
21. Safety Labels …………………………………………………………………………………..15
22. Introduction …………………………………………………………………………………15
23. Safety Label Identification …………………………………………………………….16
24. Identifying Your Machine …………………………………………………………………..19
25. Machine Identification Plate ………………………………………………………….19
26. Component Identification Plates …………………………………………………….20
27. Machine Security ……………………………………………………………………………..24
28. Introduction …………………………………………………………………………………24
29. JCB Plantguard …………………………………………………………………………..24
30. Construction Equipment Security And Registration Scheme (CESAR) .24
31. LiveLink ……………………………………………………………………………………..24
32. Operation
33. Introduction ……………………………………………………………………………………..25
34. Before Entering the Cab ……………………………………………………………………26
35. Entering and Leaving the Cab ……………………………………………………………27
36. Emergency Exit …………………………………………………………………………..28
37. Doors and Windows …………………………………………………………………………29
38. Opening and Closing the Door ………………………………………………………29
39. Opening and Closing the Upper Door Section …………………………………29
40. Opening and Closing the Rear Window ………………………………………….30
41. Seat Controls …………………………………………………………………………………..31
42. Introduction …………………………………………………………………………………31
43. Grammer Seat …………………………………………………………………………….32
44. Suspension Seat (KAB 100 Series – Mechanical) …………………………….33
45. Seat Belt …………………………………………………………………………………………34
46. Inertia Reel Seat Belt …………………………………………………………………..34
47. Static Seat Belt ……………………………………………………………………………35
48. Cab Layout ……………………………………………………………………………………..36
49. Component Key …………………………………………………………………………..37
50. Drive Controls, Switches and Instruments ……………………………………………38
51. Drive Controls ……………………………………………………………………………..38
52. Switches …………………………………………………………………………………….47
53. Instrument Panel …………………………………………………………………………52
54. Air Conditioning and Cab Heater Controls ………………………………………58
55. Operating Lever ……………………………………………………………………………….59
56. Introduction …………………………………………………………………………………59
57. Boom and Carriage Controls …………………………………………………………60
58. Auxiliary Controls ………………………………………………………………………..61
59. Safety Equipment …………………………………………………………………………….65
60. Control Locks ……………………………………………………………………………..65
61. Load Charts ………………………………………………………………………………..66
62. Boom Indicators ………………………………………………………………………….68
63. Longitudinal Load Moment Indicator (LLMI) …………………………………….69
64. Longitudinal Load Moment Control (LLMC) System …………………………73
65. Inclinometer ………………………………………………………………………………..76
66. Beacon (if fitted) ………………………………………………………………………….77
67. Fire Extinguisher (if fitted) …………………………………………………………….78
68. Before Starting the Engine …………………………………………………………………79
69. Starting the Engine …………………………………………………………………………..81
70. Preparing the Machine for Travel ……………………………………………………….82
71. Introduction …………………………………………………………………………………82
72. Preparing for Road Travel …………………………………………………………….82
73. Preparing for Site Travel ……………………………………………………………….84
74. Smooth Ride System (SRS) ………………………………………………………….85
75. Getting the Machine Moving ………………………………………………………………86
76. Operating Practices ……………………………………………………………………..86
77. Operating Procedure ……………………………………………………………………87
78. Operating Practices ……………………………………………………………………..88
79. Stopping and Parking the Machine ……………………………………………………..89
80. Working with the Machine …………………………………………………………………90
81. Operating Practices and Site Safety ………………………………………………90
82. Clothing and Safety Equipment ……………………………………………………..90
83. Danger Zone ………………………………………………………………………………90
84. Safety Practices ………………………………………………………………………….90
85. Working with the Boom ………………………………………………………………..92
86. Use of Machines on Gradients or Slopes ………………………………………102
87. Operating Environment ……………………………………………………………………104
88. Operating in Low Temperatures …………………………………………………..104
89. Operating in High Temperatures ………………………………………………….104
90. Tow Hitch Options …………………………………………………………………………..105
91. Introduction ……………………………………………………………………………….105
92. Connecting the Trailer ………………………………………………………………..106
93. Prepare the Trailer for Towing …………………………………………………….. 112
94. Refuelling the Machine …………………………………………………………………… 114
95. Low Fuel Levels ……………………………………………………………………….. 114
96. Filling the Tank …………………………………………………………………………. 114
97. Moving A Disabled Machine ……………………………………………………………. 116
98. Towing …………………………………………………………………………………….. 116
99. Recovery Hitch …………………………………………………………………………. 118
100. Transporting the Machine ……………………………………………………………….. 119
101. Lifting a Machine ……………………………………………………………………………120
102. Storage of the Machine …………………………………………………………………..121
103. Introduction ……………………………………………………………………………….121
104. Storage Area …………………………………………………………………………….121
105. Prepare the Machine for Storage …………………………………………………121
106. Put the Machine into Storage ………………………………………………………121
107. During Storage ………………………………………………………………………….121
108. Take the Machine Out of Storage …………………………………………………122
109. Routine Maintenance
110. Service Requirements …………………………………………………………………….123
111. Introduction ……………………………………………………………………………….123
112. Owner-Operator Support …………………………………………………………….123
113. Service-Maintenance Agreements ……………………………………………….123
114. Initial Service and Inspection (100 Hours) ……………………………………..123
115. Fit for Purpose Tests for Lifting Equipment …………………………………….124
116. Obtaining Replacement Parts ………………………………………………………124
117. Health and Safety …………………………………………………………………………..125
118. Lubricants …………………………………………………………………………………125
119. Battery ……………………………………………………………………………………..127
120. Service Schedules ………………………………………………………………………….129
121. Introduction ……………………………………………………………………………….129
122. How to Use the Service Schedules ………………………………………………129
123. Calendar Equivalents …………………………………………………………………129
124. Pre-start Cold Checks, Service Points and Fluid Levels ………………….130
125. Functional Test and Final Inspection …………………………………………….133
126. Fluids, Lubricants and Capacities ……………………………………………………..135
127. Coolant Mixtures ……………………………………………………………………….136
128. Fuel …………………………………………………………………………………………137
129. Prepare the Machine for Maintenance ………………………………………………140
130. Introduction ……………………………………………………………………………….140
131. How to Make the Machine Safe (Boom Lowered) …………………………..141
132. How to Make the Machine Safe (Boom Lifted) ……………………………….142
133. Cleaning the Machine ……………………………………………………………………..144
134. Introduction ……………………………………………………………………………….144
135. Preparing the Machine for Cleaning ……………………………………………..144
136. Cleaning the Machine …………………………………………………………………145
137. Fan Reverse (if fitted) …………………………………………………………………147
138. Checking for Damage ……………………………………………………………………..148
139. Check the Machine Body and Structure ………………………………………..148
140. Check the Tyres ………………………………………………………………………..148
141. Check the Seat and Seat Belt ……………………………………………………..148
142. Check the Hydraulic Hoses and Fittings ……………………………………….148
143. Check the Electrical Circuits ………………………………………………………..149
144. Checking the ROPS-FOPS Structure ……………………………………………150
145. Greasing ……………………………………………………………………………………….151
146. Introduction ……………………………………………………………………………….151
147. Preparing the Machine for Greasing …………………………………………….151
148. Every 50 Hours ………………………………………………………………………….152
149. Every 500 Hours ………………………………………………………………………..154
150. Every 1000 Hours ………………………………………………………………………156
151. Oiling ……………………………………………………………………………………………157
152. Park Brake Cable ………………………………………………………………………157
153. Access Panels ……………………………………………………………………………….158
154. Battery Covers …………………………………………………………………………..158
155. Engine Cover …………………………………………………………………………….159
156. Rear Cover ……………………………………………………………………………….160
157. Deck Plate ………………………………………………………………………………..161
158. Chaff Guard ………………………………………………………………………………162
159. Engine Compartment Undershield ……………………………………………….163
160. Front Undershield ………………………………………………………………………164
161. Centre Undershield ……………………………………………………………………164
162. Rear Undershield ………………………………………………………………………165
163. Cab Undershield ………………………………………………………………………..166
164. Cab Heater and Air Conditioning ………………………………………………………167
165. Changing the Air Intake Filter ………………………………………………………167
166. Brakes ………………………………………………………………………………………….168
167. Park Brake ………………………………………………………………………………..168
168. Foot Brake ………………………………………………………………………………..170
169. Electrical System ……………………………………………………………………………171
170. Battery ……………………………………………………………………………………..171
171. Jump Starting the Engine ……………………………………………………………173
172. Secondary Fuses ………………………………………………………………………174
173. Primary Fuses …………………………………………………………………………..176
174. Relays ……………………………………………………………………………………..178
175. Engine ………………………………………………………………………………………….180
176. Oil and Filter ……………………………………………………………………………..180
177. Cooling System …………………………………………………………………………182
178. Front End Accessory Drive Belt …………………………………………………..184
179. Air Filter ……………………………………………………………………………………186
180. Fuel System …………………………………………………………………………………..188
181. Introduction ……………………………………………………………………………….188
182. Water Separator and Engine Fuel Filter ………………………………………..188
183. Bleeding the System ………………………………………………………………….193
184. Hydraulic System ……………………………………………………………………………194
185. Introduction ……………………………………………………………………………….194
186. Releasing the Hydraulic Pressure ………………………………………………..195
187. Oil and Filter ……………………………………………………………………………..196
188. Hose Burst Protection Valves ………………………………………………………199
189. Transmission …………………………………………………………………………………200
190. Axles ………………………………………………………………………………………..200
191. Transmission Motor Gear Train ……………………………………………………204
192. Tyres and Wheels …………………………………………………………………………..205
193. Tyre Inflation ……………………………………………………………………………..205
194. Checking the Wheel Nut Torques …………………………………………………206
195. Wheel Alignment ……………………………………………………………………………207
196. Introduction ……………………………………………………………………………….207
197. Variations ………………………………………………………………………………….207
198. Permanent 4-Wheel Steer Machines …………………………………………….208
199. Non Indicated Manual Steer Mode Selector …………………………………..209
200. Indicated Manual Steer Mode Selector …………………………………………209
201. Electronic Steer Mode Selector ……………………………………………………210
202. Wear Pads ……………………………………………………………………………………. 211
203. Boom Wear Pad Clearance ………………………………………………………… 211
204. Windscreen Washer ……………………………………………………………………….212
205. Checking the Level …………………………………………………………………….212
206. Fire Extinguisher (if fitted) ………………………………………………………………..213
207. Checking the Fire Extinguisher ……………………………………………………213
208. Optional Attachments
209. Introduction ……………………………………………………………………………………215
210. Attachments for your Machine ………………………………………………………….216
211. Connecting-Disconnecting Hydraulic Hoses ……………………………………….217
212. Introduction ……………………………………………………………………………….217
213. Connecting the Hydraulic Hoses ………………………………………………….217
214. Disconnecting the Hydraulic Hoses ………………………………………………218
215. Quick Release Couplings ……………………………………………………………219
216. Tool Carrier Attachments …………………………………………………………………221
217. Mechanical Pin Locking Option ……………………………………………………221
218. Hydraulic Pin Locking Option ………………………………………………………223
219. Q-Fit Attachments …………………………………………………………………………..227
220. Mechanical Pin Locking Option ……………………………………………………227
221. Hydraulic Pin Locking Option ………………………………………………………229
222. Extension Jib …………………………………………………………………………………233
223. Safety ………………………………………………………………………………………233
224. Installing-Removing ……………………………………………………………………233
225. Operation ………………………………………………………………………………….233
226. Maintenance ……………………………………………………………………………..234
227. Fork Mounted Hook ………………………………………………………………………..235
228. Safety ………………………………………………………………………………………235
229. Installing …………………………………………………………………………………..235
230. Removing …………………………………………………………………………………235
231. Operation ………………………………………………………………………………….236
232. Maintenance ……………………………………………………………………………..236
233. Work Platforms ………………………………………………………………………………237
234. Specifications
235. Static Dimensions …………………………………………………………………………..239
236. Performance Dimensions ………………………………………………………………..241
237. Lift Performance ………………………………………………………………………..241
238. Maximum Wading Depth …………………………………………………………….242
239. Axle Weight Distribution ………………………………………………………………….243
240. Trailer Towing ………………………………………………………………………………..244
241. Towing Limitations ……………………………………………………………………..244
242. Tyre Sizes and Pressures ………………………………………………………………..245
243. Introduction ……………………………………………………………………………….245
244. Specifications ……………………………………………………………………………245
245. Noise Data …………………………………………………………………………………….246
246. Introduction ……………………………………………………………………………….246
247. 527-58 ……………………………………………………………………………………..246
248. Vibration Data ………………………………………………………………………………..247
249. Introduction ……………………………………………………………………………….247
250. 527-58 ……………………………………………………………………………………..248
251. Warranty Information
252. Machine Service Record Sheet ………………………………………………………..249
253. Registration Information ………………………………………………………………….251
254. European Community Standards
255. EC Declaration of Conformity …………………………………………………………..253
256. Introduction ……………………………………………………………………………….253
257. Explanation of the EC Declaration of Conformity ……………………………255

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