JCB 530-110, 530-70 Operator Manual 9831-3700

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jcb 530 110 530 70 operator manual 9831 3700 2

jcb 530 110 530 70 operator manual 9831 3700 3

JCB 530-110, 530-70 Operator Manual 9831-3700

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-3700
Number of Pages: 218
Size: 157.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 530-110, 530-70

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 9
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Engine ………………………………………………………………………………………………………………………………. 10
29. Axle ………………………………………………………………………………………………………………………………….. 11
30. Gearbox …………………………………………………………………………………………………………………………….. 12
31. Operator Protective Structure ………………………………………………………………………………………………. 12
32. Safety Labels
33. General ……………………………………………………………………………………………………………………………… 14
34. Safety Label Identification ……………………………………………………………………………………………………. 14
35. Operator Station
36. Component Locations …………………………………………………………………………………………………………. 16
37. Console Switches
38. General ……………………………………………………………………………………………………………………………… 17
39. Road Lights ……………………………………………………………………………………………………………………….. 17
40. Hazard Warning Lights ……………………………………………………………………………………………………….. 17
41. Front Work Lights ………………………………………………………………………………………………………………. 17
42. Rear Work Lights ……………………………………………………………………………………………………………….. 18
43. Boom Work Light ……………………………………………………………………………………………………………….. 18
44. Drive Mode ………………………………………………………………………………………………………………………… 18
45. Reverse Fan ……………………………………………………………………………………………………………………… 18
46. Interior Switches
47. Ignition Switch ……………………………………………………………………………………………………………………. 19
48. Multi-Purpose Switch ………………………………………………………………………………………………………….. 19
49. Cab Interior Light ……………………………………………………………………………………………………………….. 20
50. Operation
51. Introduction
52. General ……………………………………………………………………………………………………………………………… 21
53. Operating Safety
54. General ……………………………………………………………………………………………………………………………… 22
55. Worksite Safety ………………………………………………………………………………………………………………….. 24
56. Risk Assessment ……………………………………………………………………………………………………………….. 25
57. Walk-Around Inspection
58. General ……………………………………………………………………………………………………………………………… 27
59. Entering and Leaving the Operator Station
60. General ……………………………………………………………………………………………………………………………… 28
61. Emergency Exit ………………………………………………………………………………………………………………….. 28
62. Doors
63. Operator Door ……………………………………………………………………………………………………………………. 30
64. Windows
65. Rear Window …………………………………………………………………………………………………………………….. 32
66. Roof Window ……………………………………………………………………………………………………………………… 32
67. Before Starting the Engine
68. General ……………………………………………………………………………………………………………………………… 33
69. Operator Seat
70. General ……………………………………………………………………………………………………………………………… 34
71. Suspension Seat ………………………………………………………………………………………………………………… 34
72. Seat Belt
73. General ……………………………………………………………………………………………………………………………… 36
74. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 36
75. Static Seat Belt ………………………………………………………………………………………………………………….. 37
76. Mirrors
77. General ……………………………………………………………………………………………………………………………… 40
78. Starting the Engine
79. General ……………………………………………………………………………………………………………………………… 42
80. Stopping and Parking
81. General ……………………………………………………………………………………………………………………………… 44
82. Preparing for Travel
83. General ……………………………………………………………………………………………………………………………… 45
84. Preparing for Road Travel …………………………………………………………………………………………………… 45
85. Preparing for Worksite Travel ………………………………………………………………………………………………. 46
86. Safety Equipment
87. Control Lock ………………………………………………………………………………………………………………………. 48
88. Drive Controls
89. Steering Wheel ………………………………………………………………………………………………………………….. 49
90. Accelerator Pedal ……………………………………………………………………………………………………………….. 49
91. Service Brake Pedal …………………………………………………………………………………………………………… 49
92. Park Brake ………………………………………………………………………………………………………………………… 49
93. Transmission Drive Lever ……………………………………………………………………………………………………. 49
94. Gear Lever ………………………………………………………………………………………………………………………… 51
95. Transmission Dump Switch …………………………………………………………………………………………………. 51
96. Instruments
97. Instrument Panel ………………………………………………………………………………………………………………… 52
98. Getting the Machine Moving
99. General ……………………………………………………………………………………………………………………………… 54
100. Operating Levers-Pedals
101. General ……………………………………………………………………………………………………………………………… 56
102. Control Layouts ………………………………………………………………………………………………………………….. 56
103. Boom Controls …………………………………………………………………………………………………………………… 56
104. Chassis Levelling Controls ………………………………………………………………………………………………….. 58
105. Stabiliser Controls ………………………………………………………………………………………………………………. 59
106. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 60
107. Lifting and Loading
108. General ……………………………………………………………………………………………………………………………… 61
109. Load Charts ………………………………………………………………………………………………………………………. 61
110. Boom Indicators …………………………………………………………………………………………………………………. 64
111. Inclinometer ……………………………………………………………………………………………………………………….. 64
112. Interlocks …………………………………………………………………………………………………………………………… 65
113. Longitudinal Load Moment Indicator (LLMI) …………………………………………………………………………… 65
114. Working with the Boom
115. General ……………………………………………………………………………………………………………………………… 69
116. Fork Ratings ………………………………………………………………………………………………………………………. 70
117. Repositioning the Forks ………………………………………………………………………………………………………. 70
118. Working with Pallets …………………………………………………………………………………………………………… 71
119. Working with Bales …………………………………………………………………………………………………………….. 73
120. Working with Irregular Loads ……………………………………………………………………………………………….. 74
121. Filling the Shovel ……………………………………………………………………………………………………………….. 75
122. Loading a Truck …………………………………………………………………………………………………………………. 76
123. Adjusting the Boom ……………………………………………………………………………………………………………. 76
124. Slopes
125. General ……………………………………………………………………………………………………………………………… 78
126. Driving on Slopes ………………………………………………………………………………………………………………. 78
127. Working on Slopes …………………………………………………………………………………………………………….. 79
128. Heating, Ventilating and Air-Conditioning (HVAC)
129. Face Level Fan ………………………………………………………………………………………………………………….. 81
130. Battery Isolator
131. General ……………………………………………………………………………………………………………………………… 82
132. Fire Extinguisher
133. General ……………………………………………………………………………………………………………………………… 83
134. Moving a Disabled Machine
135. Jump-Starting the Engine ……………………………………………………………………………………………………. 85
136. Recovery Hitch …………………………………………………………………………………………………………………… 85
137. Lifting the Machine
138. General ……………………………………………………………………………………………………………………………… 87
139. Transporting the Machine
140. General ……………………………………………………………………………………………………………………………… 88
141. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 88
142. Operating Environment
143. General ……………………………………………………………………………………………………………………………… 91
144. Operating in Low Temperatures …………………………………………………………………………………………… 91
145. Operating in High Temperatures …………………………………………………………………………………………… 91
146. Refuelling
147. General ……………………………………………………………………………………………………………………………… 93
148. Low Fuel Levels …………………………………………………………………………………………………………………. 93
149. Filling the Tank …………………………………………………………………………………………………………………… 93
150. Attachments
151. Working with Attachments
152. Introduction ………………………………………………………………………………………………………………………… 95
153. Attachments for your Machine ……………………………………………………………………………………………… 95
154. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………… 96
155. Tool Carrier
156. General ……………………………………………………………………………………………………………………………. 101
157. Quick-fit Carriage
158. General ……………………………………………………………………………………………………………………………. 104
159. Shovels
160. Standard Shovel ………………………………………………………………………………………………………………. 106
161. Forks
162. Standard Forks ………………………………………………………………………………………………………………… 108
163. Hooks
164. Fork-Mounted Hook ………………………………………………………………………………………………………….. 110
165. Work Platforms
166. General ……………………………………………………………………………………………………………………………. 111
167. Preservation and Storage
168. Cleaning
169. General ……………………………………………………………………………………………………………………………. 113
170. Preparation ………………………………………………………………………………………………………………………. 113
171. Checking For Damage
172. General ……………………………………………………………………………………………………………………………. 115
173. Storage
174. General ……………………………………………………………………………………………………………………………. 116
175. Put into Storage ……………………………………………………………………………………………………………….. 116
176. During Storage …………………………………………………………………………………………………………………. 116
177. Take out of Storage ………………………………………………………………………………………………………….. 117
178. Security
179. General ……………………………………………………………………………………………………………………………. 118
180. LiveLink …………………………………………………………………………………………………………………………… 118
181. Maintenance
182. Introduction
183. General ……………………………………………………………………………………………………………………………. 119
184. Owner-Operator Support ……………………………………………………………………………………………………. 119
185. Service-Maintenance Agreements ………………………………………………………………………………………. 119
186. Initial Service and Inspection ……………………………………………………………………………………………… 120
187. Obtaining Spare Parts ………………………………………………………………………………………………………. 120
188. Maintenance Safety
189. General ……………………………………………………………………………………………………………………………. 121
190. Fluids and Lubricants ……………………………………………………………………………………………………….. 122
191. Maintenance Schedules
192. General ……………………………………………………………………………………………………………………………. 126
193. How to Use the Maintenance Schedules …………………………………………………………………………….. 126
194. Maintenance Intervals ……………………………………………………………………………………………………….. 126
195. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 127
196. Functional Tests and Final Inspection …………………………………………………………………………………. 130
197. Maintenance Positions
198. General ……………………………………………………………………………………………………………………………. 132
199. Maintenance Position – Boom Lowered ……………………………………………………………………………….. 132
200. Maintenance Position – Boom Raised …………………………………………………………………………………. 133
201. Service Points
202. General ……………………………………………………………………………………………………………………………. 135
203. Access Apertures
204. General ……………………………………………………………………………………………………………………………. 139
205. Battery Cover …………………………………………………………………………………………………………………… 139
206. Engine Compartment Cover ………………………………………………………………………………………………. 139
207. Boom Rear Cover …………………………………………………………………………………………………………….. 140
208. Undershield ……………………………………………………………………………………………………………………… 141
209. Tools
210. General ……………………………………………………………………………………………………………………………. 143
211. Lubrication
212. General ……………………………………………………………………………………………………………………………. 144
213. Preparation ………………………………………………………………………………………………………………………. 144
214. Attachments
215. General …………………………………………………………………………………………………………………………… 145
216. Body and Framework
217. General …………………………………………………………………………………………………………………………… 146
218. Pivot Pins ………………………………………………………………………………………………………………………… 147
219. Boom
220. General …………………………………………………………………………………………………………………………… 148
221. Operator Station
222. General …………………………………………………………………………………………………………………………… 149
223. Operator Protective Structure …………………………………………………………………………………………….. 149
224. Seat ………………………………………………………………………………………………………………………………… 149
225. Seat Belt …………………………………………………………………………………………………………………………. 149
226. Controls …………………………………………………………………………………………………………………………… 150
227. Engine
228. General …………………………………………………………………………………………………………………………… 151
229. Oil …………………………………………………………………………………………………………………………………… 152
230. Drive Belt ………………………………………………………………………………………………………………………… 153
231. Exhaust …………………………………………………………………………………………………………………………… 154
232. Air Filter
233. General …………………………………………………………………………………………………………………………… 155
234. Pre-Cleaner ……………………………………………………………………………………………………………………… 155
235. Dust Valve ………………………………………………………………………………………………………………………. 156
236. Fuel System
237. General …………………………………………………………………………………………………………………………… 157
238. Tank ……………………………………………………………………………………………………………………………….. 158
239. Fuel Filter ………………………………………………………………………………………………………………………… 158
240. Water Separator ………………………………………………………………………………………………………………. 159
241. Cooling System
242. General …………………………………………………………………………………………………………………………… 161
243. Coolant ……………………………………………………………………………………………………………………………. 161
244. Cooling Pack …………………………………………………………………………………………………………………… 161
245. Brakes
246. General …………………………………………………………………………………………………………………………… 165
247. Park Brake ………………………………………………………………………………………………………………………. 165
248. Gearbox
249. Oil …………………………………………………………………………………………………………………………………… 167
250. Axles
251. General …………………………………………………………………………………………………………………………… 168
252. Oil …………………………………………………………………………………………………………………………………… 168
253. Hubs
254. Oil …………………………………………………………………………………………………………………………………… 170
255. Wheels
256. General …………………………………………………………………………………………………………………………… 171
257. Tyres
258. General …………………………………………………………………………………………………………………………… 173
259. Propshafts
260. General …………………………………………………………………………………………………………………………… 175
261. Hydraulic System
262. General …………………………………………………………………………………………………………………………… 176
263. Services ……………………………………………………………………………..

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