JCB 530, 530FS Plus. 530FS Super, 532, 533-105, 535, 537, 540-70, 540-170, 540FS Plus, 540FS Super Owner Manual

JCB 530, 530FS Plus. 530FS Super, 532, 533-105, 535, 537, 540-70, 540-170, 540FS Plus, 540FS Super Owner Manual - Image 2

JCB 530, 530FS Plus. 530FS Super, 532, 533-105, 535, 537, 540-70, 540-170, 540FS Plus, 540FS Super Owner Manual - Image 3

JCB 530, 530FS Plus. 530FS Super, 532, 533-105, 535, 537, 540-70, 540-170, 540FS Plus, 540FS Super Owner Manual - Image 4

JCB 530, 530FS Plus. 530FS Super, 532, 533-105, 535, 537, 540-70, 540-170, 540FS Plus, 540FS Super Owner Manual - Image 5

jcb 530 530fs plus 530fs super 532 533 105 535 537 540 70 540 170 540fs plus 540fs super owner manual 2

jcb 530 530fs plus 530fs super 532 533 105 535 537 540 70 540 170 540fs plus 540fs super owner manual 3

JCB 530, 530FS Plus. 530FS Super, 532, 533-105, 535, 537, 540-70, 540-170, 540FS Plus, 540FS Super Owner Manual

$20.00

Type Of Manual: Owner Manual
Number of Pages: 226
Size: 11.1MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 530, 530FS Plus. 530FS Super, 532, 533-105, 535, 537, 540-70, 540-170, 540FS Plus, 540FS Super

1. INTRODUCTION
2. About this Handbook
3. Machine Model and Serial Number ………………….. 1
4. Using this Handbook . …………………………………….. 1
5. Units of Measurement …………………………………….. 1
6. Page Numbering ……………………………………………. 1
7. Left Side, Right Side . ……………………………………… 1
8. Using the Machine …………………………………………. 1
9. Page Cross References ………………………………….. 1
10. Machine Description …………………………………….. 2
11. Safety – Yours and Other People's ………………… 3
12. Safety Check List
13. General Safety ………………………………………………. 3
14. Operating Safety ……………………………………………. 4
15. Maintenance Safety ……………………………………….. 5
16. Safety Decals ……………………………………………….. 8
17. Identifying Your Machine
18. Identification Plate. ………………………………………….. 9
19. Typical Machine Identification Number …………….. 9
20. Unit Identification…………………………………………….. 9
21. JCB Immobiliser Option …………………………………. 10
22. OPERATION
23. Introduction …………………………………………………. 21
24. Before Entering the Cab ……………………………….. 21
25. Entering and Leaving the Cab, Doors and Windows 22
26. Opening and Closing the Door ………………………… 23
27. Open and Closing the Rear Window ………………….. 23
28. Open and Closing the Upper Door Section ……….. 24
29. Emergency Exit ……………………………………………… 24
30. Seat Controls
31. Type 1 . …………………………………………………………. 24A
32. Type 2 . …………………………………………………………. 24A
33. Type 3 (Air Suspension) . …………………………………. 24B
34. Seat Belt
35. Fasten the Seat Belt ……………………………………….. 25
36. Release the Seat Belt ……………………………………… 25
37. Adjust the Seat Belt . ………………………………………. 25
38. Cab Layout and Controls ……………………………… 26
39. Cab Switches and Instruments
40. Starter Switch ……………………………………………….. 29
41. Steering Column Switches ………………………………. 30
42. Instrument Panel Switches ……………………………… 31
43. Steer Mode Selector ……………………………………….. 32
44. Phasing 4 Wheel Steer …………………………………….. 32
45. Four Wheel Drive Disconnect Switch Option ………. 32
46. Manual Steer Mode Selection …………………………… 32A
47. Warning Beacon ……………………………………………. 33
48. Cab Light ……………………………………………………… 33
49. Instruments …………………………………………………… 34
50. Warnings (Visual only) ……………………………………. 35
51. Warnings (Audible-Visual) ………………………………… 35
52. Heater and Air Conditioning
53. Heater ……………………………………………………………. 36
54. Air Conditioning Option ………………………………….. 36
55. Boom and Carriage Controls
56. Introduction ……………………………………………………. 37
57. Single Lever Control
58. Raise Boom-Lower Boom ……………………………….. 38
59. Extend Boom-Retract Boom ……………………………. 39
60. Tilt Carriage Forward-Back ……………………………… 40
61. Auxiliary Operation …………………………………………. 41
62. Control Locks …………………………………………………. 42
63. All Lever Locks ……………………………………………….. 42
64. Tilt Lever Lock ………………………………………………… 42
65. Dual Lever Control
66. Raise Boom-Lower Boom ……………………………….. 43
67. Extend Boom-Retract Boom ……………………………. 44
68. Tilt Carriage Forward-Back ……………………………… 45
69. Auxiliary Operation …………………………………………. 46
70. Control Locks …………………………………………………. 47
71. All Lever Locks ……………………………………………….. 47
72. Tilt Lever Lock ………………………………………………… 47
73. Manual Auxiliary Control
74. Raise Boom-Lower Boom ……………………………….. 48
75. Extend Boom-Retract Boom ……………………………. 49
76. Tilt Carriage Forward-Back ……………………………… 50
77. Auxiliary Operation …………………………………………. 51
78. Control Locks …………………………………………………. 52
79. All Lever Locks ……………………………………………….. 52
80. Tilt Lever Lock ………………………………………………… 52
81. Auxiliary Lever Lock ………………………………………… 52
82. Servo Control
83. Raise Boom-Lower Boom ……………………………….. 53
84. Extend Boom-Retract Boom ……………………………. 54
85. Extend-Retract Inner Boom ……………………………… 54
86. Tilt Carriage Forward-Back ……………………………… 55
87. Auxiliary Operation …………………………………………. 56
88. Control Locks …………………………………………………. 57
89. All Lever Locks ……………………………………………….. 57
90. Tilt Lever Lock ………………………………………………… 57
91. Chassis Levelling (Sway) Option …………………… 58
92. Stabiliser Control Option
93. Using the Stabilisers ……………………………………….. 59
94. Lower and Raise Stabilisers………………………………. 59
95. Before Starting the Engine ……………………………. 60
96. Starting the Engine ………………………………………. 61
97. Preparing for Road Travel …………………………….. 62
98. Preparing for Site Travel ………………………………. 64
99. Smooth Ride System …………………………………….. 65
100. Testing the Parking Brake …………………………….. 66
101. Getting the Machine Moving
102. Operating Practices ……………………………………….. 67
103. Limited Slip Differential (LSD) ……………………………. 67
104. Operation of Five Speed Transmission ………………. 68A
105. Stopping and Parking the Machine ……………….. 69
106. Using the Load Charts and Boom Indicators …. 70
107. Safe Load Indicator
108. Checking the Indicator …………………………………….. 72
109. Load Moment Indicator (LMI)
110. Checking the Indicator …………………………………….. 73
111. Setting the Volume and Brightness …………………… 74
112. Diagnostic Fault Codes ……………………………………. 74
113. Working with the Machine
114. Introduction ……………………………………………………. 75
115. Safety Practices ……………………………………………… 75
116. Risk Assessment……………………………………………… 76
117. Lifting and Loading Operations ………………………… 77
118. Safety Warnings ……………………………………………… 78
119. Fork Ratings …………………………………………………… 79
120. Handling Palleted Loads ………………………………….. 80
121. Uneven Loads ……………………………………………….. 81
122. Lifting Bales ………………………………………………….. 82
123. Placing Bales ………………………………………………… 82
124. Working With a Shovel……………………………………… 82A
125. Use of Machines on Gradients or Slopes ……………. 83
126. Operating in Low Temperatures ……………………. 86
127. Operating in High Temperatures …………………… 86
128. Towing a Machine ………………………………………… 87
129. Recovery Hitch …………………………………………….. 87
130. Mechanical Tow Hitch Option ………………………. 88
131. Hydraulic Tow Hitch Option ………………………….. 90
132. Transporting the Machine …………………………….. 92
133. Lifting a Machine ………………………………………….. 93
134. MAINTENANCE
135. Lubricants – Health and Safety
136. Hygiene ………………………………………………………… 94
137. Storage ………………………………………………………… 94
138. Waste Disposal ……………………………………………… 94
139. Handling ……………………………………………………….. 94
140. First Aid – Oil …………………………………………………. 94
141. Spillage ………………………………………………………… 94
142. Fires …………………………………………………………….. 94
143. Service Requirements
144. Introduction …………………………………………………… 95
145. Maintenance …………………………………………………. 95
146. Owner-Operator Support ………………………………… 95
147. Service-Maintenance Agreements ……………………. 95
148. Service Schedules ………………………………………… 95
149. Boom Safety Strut
150. Installing ……………………………………………………….. 99
151. Removing ……………………………………………………… 99
152. Engine Cover
153. Opening-Closing the Cover . ……………………………. 100
154. Cleaning the Machine …………………………………… 101
155. Checking for Damage …………………………………… 102
156. Seat Belt
157. Checking the Seat Belt Condition and Security …. 102
158. Greasing ………………………………………………………. 102
159. Greasing (Every 50 Hours) 530, 540-70 ……………… 103
160. Greasing (Every 50 Hours) 535 …………………………. 104
161. Greasing (Every 50 Hours) 532, 537, 540-170 …….. 105
162. Greasing the Optional Sideshift Carriage …………… 106
163. Greasing (Every 500 Hours) ……………………………… 106
164. Greasing the Hydraulic Tow Hitch ……………………… 107
165. Oiling …………………………………………………………… 107
166. Brakes
167. Checking the Footbrake Fluid Level ………………….. 107A
168. Parking Brake Adjustment –
169. 530, 535 and 540 Machines to 772032 ………………….. 108
170. 532 and 537 Machines to778686 ………………………… 108
171. Parking Brake Adjustment –
172. 530, 535 and 540 Machines from 772033………………. 109
173. 532 and 537 Machines from 778687…………………….. 109
174. 533-105 Machines …………………………………………… 109
175. 540-170 Machines …………………………………………… 109
176. 530FS Plus and 540FS Plus Machines…………………… 109
177. 530FS Super (530SXL France)…………………………… 109
178. 540FS Super (540SXL France)…………………………… 109
179. Tyres And Wheels
180. Tyre Inflation …………………………………………………. 110
181. Checking The Roadwheel Tightness ………………… 110
182. Engine Air Filter
183. Changing the Elements …………………………………… 111
184. Engine Oil And Filter
185. Checking the Oil Level ……………………………………. 112
186. Changing the Oil And Filter ……………………………… 112
187. Engine Cooling System
188. Checking the Coolant Level …………………………….. 113
189. Coolant Mixtures ……………………………………………. 114
190. Changing the Coolant …………………………………….. 114
191. Cab Heater Filter
192. Cleaning the Cab Heater Filter …………………………. 115
193. Fuel System
194. Types of Fuel ………………………………………………… 116
195. Fuel Standards ………………………………………………. 116
196. Low Temperature Fuels ………………………………….. 116
197. Filling the Tank ………………………………………………. 117
198. Prime the System …………………………………………… 117
199. Draining the Filter …………………………………………… 118
200. Changing the Filter Element …………………………….. 118
201. Draining the Sediment Bowl ……………………………. 119
202. Cleaning the Sediment Bowl ……………………………. 119
203. Transmission
204. Check Transmission Oil Level ………………………….. 120
205. Changing the Oil and Filter ……………………………….. 121
206. Front And Rear Axle
207. Checking the Axle Oil Level …………………………….. 122
208. Changing the Axle Oil …………………………………….. 122
209. Front And Rear Hub
210. Checking the Hub Oil Levels ……………………………. 123
211. Oil Immersed Brakes ………………………………………. 123
212. Changing the Hub Oil ……………………………………… 123
213. Hydraulic System
214. Checking The Fluid Level ………………………………… 124
215. Changing The Pilot Filter Element …………………….. 124A
216. Changing The Filter Element ……………………………. 125
217. Hose Burst Protection Valves
218. Checking The Hose Burst Protection Valves ……… 127
219. Battery
220. Warning Symbols …………………………………………… 129
221. Checking the Electrolyte Level ………………………… 130
222. Battery Isolator ………………………………………………. 131
223. Jump-Starting the Engine . ……………………………. 132
224. Electrical System
225. Fuse Identification ………………………………………….. 133
226. Fuse Links………………………………………………………. 134
227. Bulbs ……………………………………………………………. 135
228. Adjusting The Alternator Drive Belt …………………… 135
229. Air Conditioning Option
230. Adjusting The Air Conditioning Compressor
231. Drive Belt ………………………………………………………. 136
232. Cleaning The Air Conditioning Filter …………………. 136
233. Windscreen Washer ……………………………………… 137
234. Obtaining Replacement Parts ……………………….. 137
235. Fluids, Lubricants, Capacities and Specifications
236. 530, 533, 535 and 540-70 Machines …………………….. 138
237. 532, 537 and 540-170 Machines ………………………….. 139
238. Boom Wear Pad Clearance
239. Wear Limits ……………………………………………………. 140
240. OPTIONAL ATTACHMENTS
241. Introduction …………………………………………………. 141
242. Quick Release Couplings
243. Quick Release Couplings – Do’s and Don’ts . …….. 142
244. Remove Pressure from Service Lines ……………….. 142
245. Connecting Quick Release Couplings ………………. 142
246. Disconnecting Quick Release Couplings …………… 142
247. Installing and Removing Q-Fit Attachments
248. Installing Attachments ……………………………………. 143
249. Removing Attachments …………………………………… 145
250. Hydraulic Pin Locking Option
251. Installing Attachments ……………………………………. 146
252. Removing Attachments …………………………………… 148
253. Extension Jib
254. Safety …………………………………………………………… 150
255. Installing-Removing …………………………………………. 150
256. Operation ……………………………………………………… 150
257. Maintenance …………………………………………………. 151
258. Fork Mounted Hook
259. Safety …………………………………………………………… 152
260. Installing ……………………………………………………….. 152
261. Removing ……………………………………………………… 152
262. Operation ……………………………………………………… 153
263. Maintenance …………………………………………………. 153
264. Sideshift Carriage ………………………………………….. 154
265. Operation ………………………………………………………. 155
266. Installing the Sideshift Carriage ………………………… 156
267. Removing the Sideshift Carriage ………………………. 157
268. Roof Truss Jib
269. Safety …………………………………………………………… 158
270. Installing-Removing …………………………………………. 158
271. Operation ……………………………………………………… 158
272. Maintenance …………………………………………………. 159A
273. Work Platforms ……………………………………………… 159B
274. SPECIFICATIONS
275. Static Dimensions
276. 530, 540-70 …………………………………………………… 160
277. 535 ……………………………………………………………….. 161
278. 533 ……………………………………………………………….. 161A
279. 532, 537 and 540-170 ……………………………………….. 162
280. Performance Dimensions ……………………………… 163
281. Axle Weight Distribution ……………………………….. 164
282. Engine Emissions ………………………………………….. 164
283. Tyres and Pressures …………………………………….. 165
284. Noise and Vibration Data ……………………………… 166
285. Load Charts
286. Introduction ……………………………………………………. 167
287. 530Machines ………………………………………………….. 168
288. 532 Non Sway Machines …………………………………. 170
289. 532 Sway Machines ………………………………………… 175
290. 535 Machines …………………………………………………. 180
291. 537 Non Sway Machines …………………………………. 182
292. 537 Sway Machines ………………………………………… 187
293. 540 Machines – Not 540-170…………………………….. 192
294. 540-170 Machines ………………………………………….. 194
295. 533-105 Machines ………………………………………….. 199

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