JCB 55 Z-1, 57 C-1 Excavator Operator Manual 9831-1250

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JCB 55 Z-1, 57 C-1 Excavator Operator Manual 9831-1250 - Image 5

jcb 55 z 1 57 c 1 excavator operator manual 9831 1250 2

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JCB 55 Z-1, 57 C-1 Excavator Operator Manual 9831-1250

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-1250
Number of Pages: 220
Size: 27.1MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 55 Z-1, 57 C-1 Excavator

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Location of Manual ………………………………………………………………………………………………………………. 2
10. Safety
11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
12. Safety Warnings …………………………………………………………………………………………………………………… 3
13. General Safety …………………………………………………………………………………………………………………….. 4
14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
15. About the Product
16. Introduction
17. General ……………………………………………………………………………………………………………………………….. 7
18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
19. Product Compliance ……………………………………………………………………………………………………………… 7
20. Description
21. General ……………………………………………………………………………………………………………………………….. 8
22. Intended Use ……………………………………………………………………………………………………………………….. 8
23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
25. Danger Zone ……………………………………………………………………………………………………………………….. 8
26. Main Component Locations …………………………………………………………………………………………………… 9
27. Product and Component Identification
28. Machine …………………………………………………………………………………………………………………………….. 10
29. Engine ………………………………………………………………………………………………………………………………. 10
30. Operator Protective Structure ………………………………………………………………………………………………. 11
31. Safety Labels
32. General ……………………………………………………………………………………………………………………………… 13
33. Safety Label Identification ……………………………………………………………………………………………………. 14
34. Operator Station
35. Component Locations …………………………………………………………………………………………………………. 17
36. Console Switches
37. General ……………………………………………………………………………………………………………………………… 19
38. Interior Switches
39. Ignition Switch ……………………………………………………………………………………………………………………. 21
40. Cab Interior Light ……………………………………………………………………………………………………………….. 21
41. Control Pattern Selector ……………………………………………………………………………………………………… 22
42. Operation
43. Introduction
44. General ……………………………………………………………………………………………………………………………… 23
45. Operating Safety
46. General ……………………………………………………………………………………………………………………………… 24
47. Worksite Safety ………………………………………………………………………………………………………………….. 26
48. Risk Assessment ……………………………………………………………………………………………………………….. 27
49. Walk-Around Inspection
50. General ……………………………………………………………………………………………………………………………… 29
51. Entering and Leaving the Operator Station
52. General ……………………………………………………………………………………………………………………………… 30
53. Emergency Exit ………………………………………………………………………………………………………………….. 32
54. Doors
55. Operator Door ……………………………………………………………………………………………………………………. 33
56. Windows
57. Front Window …………………………………………………………………………………………………………………….. 35
58. Side Window ……………………………………………………………………………………………………………………… 36
59. Sun Visor-Sunblind
60. Sunblind ……………………………………………………………………………………………………………………………. 38
61. Before Starting the Engine
62. General ……………………………………………………………………………………………………………………………… 39
63. Operator Seat
64. General ……………………………………………………………………………………………………………………………… 40
65. Suspension Seat ………………………………………………………………………………………………………………… 40
66. Seat Belt
67. General ……………………………………………………………………………………………………………………………… 43
68. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 43
69. Static Seat Belt ………………………………………………………………………………………………………………….. 44
70. Mirrors
71. General ……………………………………………………………………………………………………………………………… 47
72. Starting the Engine
73. General ……………………………………………………………………………………………………………………………… 49
74. Immobiliser ………………………………………………………………………………………………………………………… 49
75. Warming Up ………………………………………………………………………………………………………………………. 53
76. Stopping and Parking
77. General ……………………………………………………………………………………………………………………………… 54
78. Preparing for Travel
79. General ……………………………………………………………………………………………………………………………… 55
80. Preparing for Worksite Travel ………………………………………………………………………………………………. 55
81. Beacon ……………………………………………………………………………………………………………………………… 55
82. Safety Equipment
83. General ……………………………………………………………………………………………………………………………… 57
84. Control Lock ………………………………………………………………………………………………………………………. 57
85. Drive Controls
86. Track Controls ……………………………………………………………………………………………………………………. 59
87. Hand Throttle Control …………………………………………………………………………………………………………. 59
88. Instruments
89. General ……………………………………………………………………………………………………………………………… 60
90. Instrument Panel ………………………………………………………………………………………………………………… 60
91. Getting the Machine Moving
92. General ……………………………………………………………………………………………………………………………… 71
93. Driving the Machine
94. General ……………………………………………………………………………………………………………………………… 72
95. Operating Levers-Pedals
96. General ……………………………………………………………………………………………………………………………… 73
97. Control Layouts ………………………………………………………………………………………………………………….. 73
98. Excavator Arm Controls ………………………………………………………………………………………………………. 73
99. Dozer Blade Controls …………………………………………………………………………………………………………. 76
100. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 77
101. Lifting and Loading
102. General ……………………………………………………………………………………………………………………………… 78
103. Load Charts ………………………………………………………………………………………………………………………. 78
104. Overload Warning System …………………………………………………………………………………………………… 79
105. Working with the Excavator Arm
106. General ……………………………………………………………………………………………………………………………… 80
107. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 80
108. Lifting With the Excavator Arm …………………………………………………………………………………………….. 80
109. Digging ……………………………………………………………………………………………………………………………… 81
110. Working with the Dozer Blade
111. General ……………………………………………………………………………………………………………………………… 84
112. Dozing and Grading ……………………………………………………………………………………………………………. 84
113. Scraping and Cutting ………………………………………………………………………………………………………….. 84
114. Backfilling ………………………………………………………………………………………………………………………….. 84
115. Slopes
116. General ……………………………………………………………………………………………………………………………… 86
117. Driving on Slopes ………………………………………………………………………………………………………………. 86
118. Working on Slopes …………………………………………………………………………………………………………….. 86
119. Heating, Ventilating and Air-Conditioning (HVAC)
120. General ……………………………………………………………………………………………………………………………… 87
121. Air-Conditioning Controls …………………………………………………………………………………………………….. 87
122. Power Sockets
123. Auxiliary Power Socket ……………………………………………………………………………………………………….. 89
124. Cab Options
125. Multimedia Interface ……………………………………………………………………………………………………………. 90
126. Battery Isolator
127. General ……………………………………………………………………………………………………………………………… 91
128. Fire Extinguisher
129. General ……………………………………………………………………………………………………………………………… 92
130. Moving a Disabled Machine
131. General ……………………………………………………………………………………………………………………………… 93
132. Getting the Machine Unstuck ………………………………………………………………………………………………. 93
133. Jump-Starting the Engine ……………………………………………………………………………………………………. 93
134. Retrieval ……………………………………………………………………………………………………………………………. 94
135. Excavator Arm (Emergency Operation) …………………………………………………………………………………. 95
136. Lifting the Machine
137. General ……………………………………………………………………………………………………………………………… 96
138. Transporting the Machine
139. General ……………………………………………………………………………………………………………………………… 98
140. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 98
141. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 100
142. Operating Environment
143. General ……………………………………………………………………………………………………………………………. 102
144. Operating in Low Temperatures …………………………………………………………………………………………. 102
145. Operating in High Temperatures …………………………………………………………………………………………. 103
146. Refuelling
147. General ……………………………………………………………………………………………………………………………. 104
148. Low Fuel Levels ……………………………………………………………………………………………………………….. 104
149. Filling the Tank …………………………………………………………………………………………………………………. 104
150. Attachments
151. Working with Attachments
152. Introduction ………………………………………………………………………………………………………………………. 107
153. Attachments for your Machine ……………………………………………………………………………………………. 107
154. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 108
155. Impact Protection ……………………………………………………………………………………………………………… 111
156. Direct-Mounted Attachments
157. General ……………………………………………………………………………………………………………………………. 112
158. Quickhitch
159. Excavator Arm Quickhitch …………………………………………………………………………………………………. 113
160. Buckets
161. General ……………………………………………………………………………………………………………………………. 121
162. Bucket Teeth ……………………………………………………………………………………………………………………. 121
163. Rockbreaker
164. General ……………………………………………………………………………………………………………………………. 123
165. Preservation and Storage
166. Cleaning
167. General ……………………………………………………………………………………………………………………………. 127
168. Preparation ………………………………………………………………………………………………………………………. 127
169. Checking For Damage
170. General ……………………………………………………………………………………………………………………………. 129
171. Storage
172. General ……………………………………………………………………………………………………………………………. 130
173. Put into Storage ……………………………………………………………………………………………………………….. 130
174. During Storage …………………………………………………………………………………………………………………. 130
175. Take out of Storage ………………………………………………………………………………………………………….. 131
176. Security
177. General ……………………………………………………………………………………………………………………………. 132
178. JCB Plantguard ………………………………………………………………………………………………………………… 132
179. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 132
180. Maintenance
181. Introduction
182. General ……………………………………………………………………………………………………………………………. 133
183. Owner-Operator Support ……………………………………………………………………………………………………. 133
184. Service-Maintenance Agreements ………………………………………………………………………………………. 133
185. Obtaining Spare Parts ………………………………………………………………………………………………………. 134
186. Maintenance Safety
187. General ……………………………………………………………………………………………………………………………. 135
188. Fluids and Lubricants ……………………………………………………………………………………………………….. 136
189. Maintenance Schedules
190. General ……………………………………………………………………………………………………………………………. 140
191. How to Use the Maintenance Schedules …………………………………………………………………………….. 140
192. Maintenance Intervals ……………………………………………………………………………………………………….. 140
193. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 141
194. Functional Tests and Final Inspection …………………………………………………………………………………. 143
195. Maintenance Positions
196. General ……………………………………………………………………………………………………………………………. 144
197. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 144
198. Service Points
199. General ……………………………………………………………………………………………………………………………. 145
200. Access Apertures
201. General ……………………………………………………………………………………………………………………………. 147
202. Engine Compartment Cover ………………………………………………………………………………………………. 147
203. Hydraulic Compartment Cover …………………………………………………………………………………………… 147
204. Tools
205. General ……………………………………………………………………………………………………………………………. 149
206. Toolbox ……………………………………………………………………………………………………………………………. 149
207. Lubrication
208. General ……………………………………………………………………………………………………………………………. 150
209. Preparation ………………………………………………………………………………………………………………………. 150
210. Attachments
211. General …………………………………………………………………………………………………………………………… 151
212. Body and Framework
213. General …………………………………………………………………………………………………………………………… 152
214. Slew Ring Bearings ………………………………………………………………………………………………………….. 152
215. Pivot Pins ………………………………………………………………………………………………………………………… 153
216. Operator Station
217. General …………………………………………………………………………………………………………………………… 155
218. Operator Protective Structure …………………………………………………………………………………………….. 155
219. Seat ………………………………………………………………………………………………………………………………… 155
220. Seat Belt …………………………………………………………………………………………………………………………. 155
221. Controls …………………………………………………………………………………………………………………………… 156
222. Engine
223. General …………………………………………………………………………………………………………………………… 157
224. Oil …………………………………………………………………………………………………………………………………… 157
225. Drive Belt ………………………………………………………………………………………………………………………… 159
226. Air Filter
227. General …………………………………………………………………………………………………………………………… 160
228. Outer Element …………………………………………………………………………………………………………………. 160
229. Dust Valve ………………………………………………………………………………………………………………………. 161
230. Fuel System
231. General …………………………………………………………………………………………………………………………… 162
232. Engine Fuel Filter …………………………………………………………………………………………………………….. 163
233. Water Separator ………………………………………………………………………………………………………………. 163
234. Cooling System
235. General …………………………………………………………………………………………………………………………… 164
236. Coolant ……………………………………………………………………………………………………………………………. 164
237. Cooling Pack …………………………………………………………………………………………………………………… 164
238. Tracks
239. General …………………………………………………………………………………………………………………………… 166
240. Steel ……………………………………………………………………………………………………………………………….. 166
241. Rubber ……………………………………………………………………………………………………………………………. 168
242. Hydraulic System
243. General …………………………………………………………………………………………………………………………… 169
244. Services ………………………………………………………………………………………………………………………….. 171
245. Oil …………………………………………………………………………………………………………………………………… 172
246. Cylinder Rams …………………………………………………………………………………………………………………. 172
247. Electrical System
248. General …………………………………………………………………………………………………………………………… 173
249. Battery …………………………………………………………………………………………………………………………….. 173
250. Battery Isolator ………………………………………………………………………………………………………………… 174
251. Fuses ……………………………………………………………………………………………………………………………… 175
252. Relays …………………………………………………………………………………………………………………………….. 175
253. Window Washer ……………………………………………………………………………………………………………….. 176
254. Miscellaneous
255. Fire Extinguisher ………………………………………………………………………………………………………………. 177
256. Technical Data
257. Static Dimensions
258. Dimensions ………………………………………………………………………………………………………………………. 179
259. Weights …………………………………………………………………………………………………………………………… 180
260. Performance Dimensions
261. Excavator Arm Dimensions and Performance ………………………………………………………………………. 182
262. Noise Emissions
263. General ……………………………………………………………………………………………………………………………. 186
264. Noise Data ………………………………………………………………………………………………………………………. 186
265

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