JCB 55 Z-1, 57 C-1 Excavator Operator Manual 9831-1950

JCB 55 Z-1, 57 C-1 Excavator Operator Manual 9831-1950 - Image 2

JCB 55 Z-1, 57 C-1 Excavator Operator Manual 9831-1950 - Image 3

JCB 55 Z-1, 57 C-1 Excavator Operator Manual 9831-1950 - Image 4

JCB 55 Z-1, 57 C-1 Excavator Operator Manual 9831-1950 - Image 5

jcb 55 z 1 57 c 1 excavator operator manual 9831 1950 2

jcb 55 z 1 57 c 1 excavator operator manual 9831 1950 3

JCB 55 Z-1, 57 C-1 Excavator Operator Manual 9831-1950

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-1950
Number of Pages: 218
Size: 25.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 55 Z-1, 57 C-1 Excavator

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Location of Manual ………………………………………………………………………………………………………………. 2
10. Safety
11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
12. Safety Warnings …………………………………………………………………………………………………………………… 3
13. General Safety …………………………………………………………………………………………………………………….. 4
14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
15. About the Product
16. Introduction
17. General ……………………………………………………………………………………………………………………………….. 7
18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
19. Product Compliance ……………………………………………………………………………………………………………… 7
20. Description
21. General ……………………………………………………………………………………………………………………………….. 8
22. Intended Use ……………………………………………………………………………………………………………………….. 8
23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
25. Danger Zone ……………………………………………………………………………………………………………………….. 8
26. Main Component Locations …………………………………………………………………………………………………… 9
27. Product and Component Identification
28. Machine …………………………………………………………………………………………………………………………….. 10
29. Engine ………………………………………………………………………………………………………………………………. 10
30. Operator Protective Structure ………………………………………………………………………………………………. 11
31. Safety Labels
32. General ……………………………………………………………………………………………………………………………… 13
33. Safety Label Identification ……………………………………………………………………………………………………. 14
34. Operator Station
35. Component Locations …………………………………………………………………………………………………………. 17
36. Console Switches
37. General ……………………………………………………………………………………………………………………………… 19
38. Interior Switches
39. Ignition Switch ……………………………………………………………………………………………………………………. 21
40. Cab Interior Light ……………………………………………………………………………………………………………….. 21
41. Control Pattern Selector ……………………………………………………………………………………………………… 22
42. Operation
43. Introduction
44. General ……………………………………………………………………………………………………………………………… 23
45. Operating Safety
46. General ……………………………………………………………………………………………………………………………… 24
47. Worksite Safety ………………………………………………………………………………………………………………….. 26
48. Risk Assessment ……………………………………………………………………………………………………………….. 27
49. Walk-Around Inspection
50. General ……………………………………………………………………………………………………………………………… 29
51. Entering and Leaving the Operator Station
52. General ……………………………………………………………………………………………………………………………… 30
53. Emergency Exit ………………………………………………………………………………………………………………….. 32
54. Doors
55. Operator Door ……………………………………………………………………………………………………………………. 33
56. Windows
57. Front Window …………………………………………………………………………………………………………………….. 35
58. Side Window ……………………………………………………………………………………………………………………… 36
59. Sun Visor-Sunblind
60. Sunblind ……………………………………………………………………………………………………………………………. 38
61. Before Starting the Engine
62. General ……………………………………………………………………………………………………………………………… 39
63. Operator Seat
64. General ……………………………………………………………………………………………………………………………… 40
65. Suspension Seat ………………………………………………………………………………………………………………… 40
66. Seat Belt
67. General ……………………………………………………………………………………………………………………………… 43
68. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 43
69. Mirrors
70. General ……………………………………………………………………………………………………………………………… 45
71. Starting the Engine
72. General ……………………………………………………………………………………………………………………………… 47
73. Immobiliser ………………………………………………………………………………………………………………………… 48
74. Warming Up ………………………………………………………………………………………………………………………. 51
75. Stopping and Parking
76. General ……………………………………………………………………………………………………………………………… 53
77. Preparing for Travel
78. General ……………………………………………………………………………………………………………………………… 54
79. Preparing for Worksite Travel ………………………………………………………………………………………………. 54
80. Beacon ……………………………………………………………………………………………………………………………… 54
81. Safety Equipment
82. General ……………………………………………………………………………………………………………………………… 56
83. Control Lock ………………………………………………………………………………………………………………………. 56
84. Drive Controls
85. Track Controls ……………………………………………………………………………………………………………………. 58
86. Hand Throttle Control …………………………………………………………………………………………………………. 58
87. Instruments
88. General ……………………………………………………………………………………………………………………………… 59
89. Instrument Panel ………………………………………………………………………………………………………………… 59
90. Getting the Machine Moving
91. General ……………………………………………………………………………………………………………………………… 70
92. Driving the Machine
93. General ……………………………………………………………………………………………………………………………… 71
94. Operating Levers-Pedals
95. General ……………………………………………………………………………………………………………………………… 72
96. Control Layouts ………………………………………………………………………………………………………………….. 72
97. Excavator Arm Controls ………………………………………………………………………………………………………. 72
98. Dozer Blade Controls …………………………………………………………………………………………………………. 75
99. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 76
100. Lifting and Loading
101. General ……………………………………………………………………………………………………………………………… 77
102. Load Charts ………………………………………………………………………………………………………………………. 77
103. Overload Warning System …………………………………………………………………………………………………… 78
104. Working with the Excavator Arm
105. General ……………………………………………………………………………………………………………………………… 79
106. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 79
107. Lifting With the Excavator Arm …………………………………………………………………………………………….. 79
108. Digging ……………………………………………………………………………………………………………………………… 80
109. Working with the Dozer Blade
110. General ……………………………………………………………………………………………………………………………… 83
111. Dozing and Grading ……………………………………………………………………………………………………………. 83
112. Scraping and Cutting ………………………………………………………………………………………………………….. 83
113. Backfilling ………………………………………………………………………………………………………………………….. 83
114. Slopes
115. General ……………………………………………………………………………………………………………………………… 85
116. Driving on Slopes ………………………………………………………………………………………………………………. 85
117. Working on Slopes …………………………………………………………………………………………………………….. 85
118. Heating, Ventilating and Air-Conditioning (HVAC)
119. General ……………………………………………………………………………………………………………………………… 86
120. Air-Conditioning Controls …………………………………………………………………………………………………….. 86
121. Power Sockets
122. Auxiliary Power Socket ……………………………………………………………………………………………………….. 88
123. Cab Options
124. Multimedia Interface ……………………………………………………………………………………………………………. 89
125. Battery Isolator
126. General ……………………………………………………………………………………………………………………………… 90
127. Fire Extinguisher
128. General ……………………………………………………………………………………………………………………………… 91
129. Moving a Disabled Machine
130. General ……………………………………………………………………………………………………………………………… 92
131. Getting the Machine Unstuck ………………………………………………………………………………………………. 92
132. Jump-Starting the Engine ……………………………………………………………………………………………………. 92
133. Retrieval ……………………………………………………………………………………………………………………………. 93
134. Excavator Arm (Emergency Operation) …………………………………………………………………………………. 94
135. Lifting the Machine
136. General ……………………………………………………………………………………………………………………………… 95
137. Transporting the Machine
138. General ……………………………………………………………………………………………………………………………… 97
139. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 97
140. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………… 99
141. Operating Environment
142. General ……………………………………………………………………………………………………………………………. 101
143. Operating in Low Temperatures …………………………………………………………………………………………. 101
144. Operating in High Temperatures …………………………………………………………………………………………. 102
145. Refuelling
146. General ……………………………………………………………………………………………………………………………. 103
147. Low Fuel Levels ……………………………………………………………………………………………………………….. 103
148. Filling the Tank …………………………………………………………………………………………………………………. 103
149. Attachments
150. Working with Attachments
151. Introduction ………………………………………………………………………………………………………………………. 105
152. Attachments for your Machine ……………………………………………………………………………………………. 105
153. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 106
154. Impact Protection ……………………………………………………………………………………………………………… 109
155. Direct-Mounted Attachments
156. General ……………………………………………………………………………………………………………………………. 110
157. Quickhitch
158. Excavator Arm Quickhitch …………………………………………………………………………………………………. 111
159. Buckets
160. General ……………………………………………………………………………………………………………………………. 119
161. Bucket Teeth ……………………………………………………………………………………………………………………. 119
162. Rockbreaker
163. General ……………………………………………………………………………………………………………………………. 121
164. Preservation and Storage
165. Cleaning
166. General ……………………………………………………………………………………………………………………………. 125
167. Preparation ………………………………………………………………………………………………………………………. 125
168. Checking For Damage
169. General ……………………………………………………………………………………………………………………………. 127
170. Storage
171. General ……………………………………………………………………………………………………………………………. 128
172. Put into Storage ……………………………………………………………………………………………………………….. 128
173. During Storage …………………………………………………………………………………………………………………. 128
174. Take out of Storage ………………………………………………………………………………………………………….. 129
175. Security
176. General ……………………………………………………………………………………………………………………………. 130
177. JCB Plantguard ………………………………………………………………………………………………………………… 130
178. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 130
179. Maintenance
180. Introduction
181. General ……………………………………………………………………………………………………………………………. 131
182. Owner-Operator Support ……………………………………………………………………………………………………. 131
183. Service-Maintenance Agreements ………………………………………………………………………………………. 131
184. Obtaining Spare Parts ………………………………………………………………………………………………………. 132
185. Maintenance Safety
186. General ……………………………………………………………………………………………………………………………. 133
187. Fluids and Lubricants ……………………………………………………………………………………………………….. 134
188. Maintenance Schedules
189. General ……………………………………………………………………………………………………………………………. 138
190. How to Use the Maintenance Schedules …………………………………………………………………………….. 138
191. Maintenance Intervals ……………………………………………………………………………………………………….. 138
192. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 138
193. Functional Tests and Final Inspection …………………………………………………………………………………. 141
194. Maintenance Positions
195. General ……………………………………………………………………………………………………………………………. 142
196. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 142
197. Service Points
198. General ……………………………………………………………………………………………………………………………. 143
199. Access Apertures
200. General ……………………………………………………………………………………………………………………………. 145
201. Engine Compartment Cover ………………………………………………………………………………………………. 145
202. Hydraulic Compartment Cover …………………………………………………………………………………………… 145
203. Tools
204. General ……………………………………………………………………………………………………………………………. 147
205. Toolbox ……………………………………………………………………………………………………………………………. 147
206. Lubrication
207. General ……………………………………………………………………………………………………………………………. 148
208. Preparation ………………………………………………………………………………………………………………………. 148
209. Attachments
210. General …………………………………………………………………………………………………………………………… 149
211. Body and Framework
212. General …………………………………………………………………………………………………………………………… 150
213. Slew Ring Bearings ………………………………………………………………………………………………………….. 150
214. Pivot Pins ………………………………………………………………………………………………………………………… 151
215. Operator Station
216. General …………………………………………………………………………………………………………………………… 153
217. Operator Protective Structure …………………………………………………………………………………………….. 153
218. Seat ………………………………………………………………………………………………………………………………… 153
219. Seat Belt …………………………………………………………………………………………………………………………. 153
220. Controls …………………………………………………………………………………………………………………………… 154
221. Engine
222. General …………………………………………………………………………………………………………………………… 155
223. Oil …………………………………………………………………………………………………………………………………… 155
224. Drive Belt ………………………………………………………………………………………………………………………… 157
225. Air Filter
226. General …………………………………………………………………………………………………………………………… 158
227. Outer Element …………………………………………………………………………………………………………………. 158
228. Dust Valve ………………………………………………………………………………………………………………………. 159
229. Fuel System
230. General …………………………………………………………………………………………………………………………… 160
231. Engine Fuel Filter …………………………………………………………………………………………………………….. 161
232. Water Separator ………………………………………………………………………………………………………………. 161
233. Cooling System
234. General …………………………………………………………………………………………………………………………… 163
235. Coolant ……………………………………………………………………………………………………………………………. 163
236. Cooling Pack …………………………………………………………………………………………………………………… 163
237. Tracks
238. General …………………………………………………………………………………………………………………………… 165
239. Steel ……………………………………………………………………………………………………………………………….. 165
240. Rubber ……………………………………………………………………………………………………………………………. 167
241. Hydraulic System
242. General …………………………………………………………………………………………………………………………… 168
243. Services ………………………………………………………………………………………………………………………….. 170
244. Oil …………………………………………………………………………………………………………………………………… 171
245. Cylinder Rams …………………………………………………………………………………………………………………. 171
246. Electrical System
247. General …………………………………………………………………………………………………………………………… 172
248. Battery …………………………………………………………………………………………………………………………….. 172
249. Battery Isolator ………………………………………………………………………………………………………………… 173
250. Fuses ……………………………………………………………………………………………………………………………… 174
251. Relays …………………………………………………………………………………………………………………………….. 174
252. Window Washer ……………………………………………………………………………………………………………….. 175
253. Miscellaneous
254. Fire Extinguisher ………………………………………………………………………………………………………………. 176
255. Technical Data
256. Static Dimensions
257. Dimensions ………………………………………………………………………………………………………………………. 177
258. Weights …………………………………………………………………………………………………………………………… 178
259. Performance Dimensions
260. Excavator Arm Dimensions and Performance ………………………………………………………………………. 180
261. Noise Emissions
262. General ……………………………………………………………………………………………………………………………. 184
263. Noise Data ………………………………………………………………………………………………………………………. 184
264. Vibration Emissions
265. General ………………………………………………………………………………………………………….

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