JCB 65 R-1 Operator Manual 9821-9450 - Image 2

JCB 65 R-1 Operator Manual 9821-9450 - Image 3

JCB 65 R-1 Operator Manual 9821-9450 - Image 4

JCB 65 R-1 Operator Manual 9821-9450 - Image 5

JCB 65 R-1 Operator Manual 9821-9450

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-9450
Number of Pages: 216
Size: 20.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 65 R-1

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 1
9. Location of Manual ………………………………………………………………………………………………………………. 2
10. Safety
11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
12. Safety Warnings …………………………………………………………………………………………………………………… 3
13. General Safety …………………………………………………………………………………………………………………….. 4
14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
15. About the Product
16. Introduction
17. General ……………………………………………………………………………………………………………………………….. 7
18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
19. Product Compliance ……………………………………………………………………………………………………………… 7
20. Description
21. General ……………………………………………………………………………………………………………………………….. 8
22. Intended Use ……………………………………………………………………………………………………………………….. 8
23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
25. Danger Zone ……………………………………………………………………………………………………………………….. 8
26. Main Component Locations …………………………………………………………………………………………………… 9
27. Product and Component Identification
28. Machine …………………………………………………………………………………………………………………………….. 10
29. Engine ………………………………………………………………………………………………………………………………. 10
30. Operator Protective Structure ………………………………………………………………………………………………. 11
31. Safety Labels
32. General ……………………………………………………………………………………………………………………………… 13
33. Safety Label Identification ……………………………………………………………………………………………………. 14
34. Operator Station
35. Component Locations …………………………………………………………………………………………………………. 17
36. Console Switches
37. General ……………………………………………………………………………………………………………………………… 18
38. Work Lights ……………………………………………………………………………………………………………………….. 18
39. Beacon ……………………………………………………………………………………………………………………………… 18
40. Overload Warning System …………………………………………………………………………………………………… 18
41. Excavator Arm Quickhitch …………………………………………………………………………………………………… 19
42. Controls Isolation ……………………………………………………………………………………………………………….. 19
43. Window Wipers ………………………………………………………………………………………………………………….. 19
44. Auxiliary Hydraulic Circuit ……………………………………………………………………………………………………. 19
45. Power Mode ………………………………………………………………………………………………………………………. 19
46. Automatic Idle ……………………………………………………………………………………………………………………. 19
47. Dozer Float ……………………………………………………………………………………………………………………….. 19
48. Interior Switches
49. Ignition Switch ……………………………………………………………………………………………………………………. 20
50. Cab Interior Light ……………………………………………………………………………………………………………….. 20
51. Control Pattern Selector ……………………………………………………………………………………………………… 21
52. Operation
53. Introduction
54. General ……………………………………………………………………………………………………………………………… 23
55. Operating Safety
56. General ……………………………………………………………………………………………………………………………… 24
57. Worksite Safety ………………………………………………………………………………………………………………….. 26
58. Risk Assessment ……………………………………………………………………………………………………………….. 27
59. Walk-Around Inspection
60. General ……………………………………………………………………………………………………………………………… 29
61. Entering and Leaving the Operator Station
62. General ……………………………………………………………………………………………………………………………… 30
63. Emergency Exit ………………………………………………………………………………………………………………….. 32
64. Doors
65. Operator Door ……………………………………………………………………………………………………………………. 33
66. Windows
67. Front Window …………………………………………………………………………………………………………………….. 35
68. Side Window ……………………………………………………………………………………………………………………… 36
69. Sun Visor-Sunblind
70. Sunblind ……………………………………………………………………………………………………………………………. 38
71. Before Starting the Engine
72. General ……………………………………………………………………………………………………………………………… 39
73. Operator Seat
74. General ……………………………………………………………………………………………………………………………… 41
75. Suspension Seat ………………………………………………………………………………………………………………… 41
76. Seat Belt
77. General ……………………………………………………………………………………………………………………………… 43
78. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 43
79. Mirrors
80. General ……………………………………………………………………………………………………………………………… 45
81. Starting the Engine
82. General ……………………………………………………………………………………………………………………………… 47
83. Immobiliser ………………………………………………………………………………………………………………………… 47
84. Warming Up ………………………………………………………………………………………………………………………. 50
85. Stopping and Parking
86. General ……………………………………………………………………………………………………………………………… 52
87. Preparing for Travel
88. General ……………………………………………………………………………………………………………………………… 53
89. Preparing for Worksite Travel ………………………………………………………………………………………………. 53
90. Beacon ……………………………………………………………………………………………………………………………… 53
91. Safety Equipment
92. General ……………………………………………………………………………………………………………………………… 55
93. Control Lock ………………………………………………………………………………………………………………………. 55
94. Drive Controls
95. Track Controls ……………………………………………………………………………………………………………………. 57
96. Hand Throttle Control …………………………………………………………………………………………………………. 57
97. Instruments
98. General ……………………………………………………………………………………………………………………………… 59
99. Instrument Panel ………………………………………………………………………………………………………………… 59
100. Getting the Machine Moving
101. General ……………………………………………………………………………………………………………………………… 69
102. Driving the Machine
103. General ……………………………………………………………………………………………………………………………… 70
104. Operating Levers-Pedals
105. General ……………………………………………………………………………………………………………………………… 71
106. Control Layouts ………………………………………………………………………………………………………………….. 71
107. Excavator Arm Controls ………………………………………………………………………………………………………. 71
108. Dozer Blade Controls …………………………………………………………………………………………………………. 74
109. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 74
110. Lifting and Loading
111. General ……………………………………………………………………………………………………………………………… 76
112. Load Charts ………………………………………………………………………………………………………………………. 76
113. Overload Warning System …………………………………………………………………………………………………… 77
114. Working with the Excavator Arm
115. General ……………………………………………………………………………………………………………………………… 78
116. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 78
117. Lifting With the Excavator Arm …………………………………………………………………………………………….. 78
118. Digging ……………………………………………………………………………………………………………………………… 79
119. Working with the Dozer Blade
120. General ……………………………………………………………………………………………………………………………… 82
121. Dozing and Grading ……………………………………………………………………………………………………………. 82
122. Scraping and Cutting ………………………………………………………………………………………………………….. 82
123. Backfilling ………………………………………………………………………………………………………………………….. 82
124. Slopes
125. General ……………………………………………………………………………………………………………………………… 84
126. Driving on Slopes ………………………………………………………………………………………………………………. 84
127. Working on Slopes …………………………………………………………………………………………………………….. 84
128. Heating, Ventilating and Air-Conditioning (HVAC)
129. General ……………………………………………………………………………………………………………………………… 85
130. Air-Conditioning Controls …………………………………………………………………………………………………….. 85
131. Power Sockets
132. Auxiliary Power Socket ……………………………………………………………………………………………………….. 87
133. Battery Isolator
134. General ……………………………………………………………………………………………………………………………… 88
135. Fire Extinguisher
136. General ……………………………………………………………………………………………………………………………… 89
137. Moving a Disabled Machine
138. General ……………………………………………………………………………………………………………………………… 90
139. Getting the Machine Unstuck ………………………………………………………………………………………………. 90
140. Jump-Starting the Engine ……………………………………………………………………………………………………. 90
141. Retrieval ……………………………………………………………………………………………………………………………. 91
142. Excavator Arm (Emergency Operation) …………………………………………………………………………………. 91
143. Lifting the Machine
144. General ……………………………………………………………………………………………………………………………… 93
145. Transporting the Machine
146. General ……………………………………………………………………………………………………………………………… 94
147. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 94
148. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………… 96
149. Operating Environment
150. General ……………………………………………………………………………………………………………………………… 98
151. Operating in Low Temperatures …………………………………………………………………………………………… 98
152. Operating in High Temperatures …………………………………………………………………………………………… 99
153. Refuelling
154. General ……………………………………………………………………………………………………………………………. 100
155. Low Fuel Levels ……………………………………………………………………………………………………………….. 100
156. Filling the Tank …………………………………………………………………………………………………………………. 100
157. Attachments
158. Working with Attachments
159. Introduction ………………………………………………………………………………………………………………………. 103
160. Attachments for your Machine ……………………………………………………………………………………………. 103
161. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 104
162. Impact Protection ……………………………………………………………………………………………………………… 107
163. Direct-Mounted Attachments
164. General ……………………………………………………………………………………………………………………………. 108
165. Quickhitch
166. Excavator Arm Quickhitch …………………………………………………………………………………………………. 109
167. Buckets
168. General ……………………………………………………………………………………………………………………………. 115
169. Bucket Teeth ……………………………………………………………………………………………………………………. 115
170. Rockbreaker
171. General ……………………………………………………………………………………………………………………………. 119
172. Preservation and Storage
173. Cleaning
174. General ……………………………………………………………………………………………………………………………. 123
175. Preparation ………………………………………………………………………………………………………………………. 123
176. Checking For Damage
177. General ……………………………………………………………………………………………………………………………. 125
178. Storage
179. General ……………………………………………………………………………………………………………………………. 126
180. Put into Storage ……………………………………………………………………………………………………………….. 126
181. During Storage …………………………………………………………………………………………………………………. 126
182. Take out of Storage ………………………………………………………………………………………………………….. 127
183. Security
184. General ……………………………………………………………………………………………………………………………. 128
185. JCB Plantguard ………………………………………………………………………………………………………………… 128
186. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 128
187. Maintenance
188. Introduction
189. General ……………………………………………………………………………………………………………………………. 129
190. Owner-Operator Support ……………………………………………………………………………………………………. 129
191. Service-Maintenance Agreements ………………………………………………………………………………………. 129
192. Obtaining Spare Parts ………………………………………………………………………………………………………. 130
193. Maintenance Safety
194. General ……………………………………………………………………………………………………………………………. 131
195. Fluids and Lubricants ……………………………………………………………………………………………………….. 132
196. Maintenance Schedules
197. General ……………………………………………………………………………………………………………………………. 136
198. How to Use the Maintenance Schedules …………………………………………………………………………….. 136
199. Maintenance Intervals ……………………………………………………………………………………………………….. 136
200. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 136
201. Functional Tests and Final Inspection …………………………………………………………………………………. 138
202. Maintenance Positions
203. General ……………………………………………………………………………………………………………………………. 140
204. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 140
205. Service Points
206. General ……………………………………………………………………………………………………………………………. 141
207. Access Apertures
208. General ……………………………………………………………………………………………………………………………. 143
209. Engine Compartment Cover ………………………………………………………………………………………………. 143
210. Hydraulic Compartment Cover …………………………………………………………………………………………… 143
211. Tools
212. General ……………………………………………………………………………………………………………………………. 145
213. Toolbox ……………………………………………………………………………………………………………………………. 145
214. Lubrication
215. General ……………………………………………………………………………………………………………………………. 147
216. Preparation ………………………………………………………………………………………………………………………. 147
217. Attachments
218. General …………………………………………………………………………………………………………………………… 148
219. Body and Framework
220. General …………………………………………………………………………………………………………………………… 149
221. Slew Ring Bearings ………………………………………………………………………………………………………….. 149
222. Pivot Pins ………………………………………………………………………………………………………………………… 150
223. Operator Station
224. General …………………………………………………………………………………………………………………………… 151
225. Operator Protective Structure …………………………………………………………………………………………….. 151
226. Seat ………………………………………………………………………………………………………………………………… 151
227. Seat Belt …………………………………………………………………………………………………………………………. 151
228. Controls …………………………………………………………………………………………………………………………… 152
229. Engine
230. General …………………………………………………………………………………………………………………………… 153
231. Oil …………………………………………………………………………………………………………………………………… 153
232. Drive Belt ………………………………………………………………………………………………………………………… 155
233. Air Filter
234. General …………………………………………………………………………………………………………………………… 156
235. Outer Element …………………………………………………………………………………………………………………. 156
236. Dust Valve ………………………………………………………………………………………………………………………. 157
237. Fuel System
238. General …………………………………………………………………………………………………………………………… 158
239. Fuel Filter ………………………………………………………………………………………………………………………… 159
240. Engine Fuel Filter …………………………………………………………………………………………………………….. 159
241. Water Separator ………………………………………………………………………………………………………………. 160
242. Cooling System
243. General …………………………………………………………………………………………………………………………… 161
244. Coolant ……………………………………………………………………………………………………………………………. 161
245. Cooling Pack …………………………………………………………………………………………………………………… 161
246. Tracks
247. General …………………………………………………………………………………………………………………………… 163
248. Steel ……………………………………………………………………………………………………………………………….. 163
249. Rubber ……………………………………………………………………………………………………………………………. 165
250. Hydraulic System
251. General …………………………………………………………………………………………………………………………… 166
252. Services ………………………………………………………………………………………………………………………….. 167
253. Oil …………………………………………………………………………………………………………………………………… 167
254. Cylinder Rams …………………………………………………………………………………………………………………. 168
255. Electrical System
256. General …………………………………………………………………………………………………………………………… 169
257. Battery …………………………………………………………………………………………………………………………….. 169
258. Battery Isolator ………………………………………………………………………………………………………………… 170
259. Fuses ……………………………………………………………………………………………………………………………… 171
260. Relays …………………

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