JCB 6T-1 Front Tip, 6T-1 Swivel Tip, 7T-1 Front Tip Hi-Viz, 9T-1 Front Tip Dumper Operator Manual 9831-4200

JCB 6T-1 Front Tip, 6T-1 Swivel Tip, 7T-1 Front Tip Hi-Viz, 9T-1 Front Tip Dumper Operator Manual 9831-4200 - Image 2

JCB 6T-1 Front Tip, 6T-1 Swivel Tip, 7T-1 Front Tip Hi-Viz, 9T-1 Front Tip Dumper Operator Manual 9831-4200 - Image 3

JCB 6T-1 Front Tip, 6T-1 Swivel Tip, 7T-1 Front Tip Hi-Viz, 9T-1 Front Tip Dumper Operator Manual 9831-4200 - Image 4

JCB 6T-1 Front Tip, 6T-1 Swivel Tip, 7T-1 Front Tip Hi-Viz, 9T-1 Front Tip Dumper Operator Manual 9831-4200 - Image 5

jcb 6t 1 front tip 6t 1 swivel tip 7t 1 front tip hi viz 9t 1 front tip dumper operator manual 9831 4200 2

jcb 6t 1 front tip 6t 1 swivel tip 7t 1 front tip hi viz 9t 1 front tip dumper operator manual 9831 4200 3

JCB 6T-1 Front Tip, 6T-1 Swivel Tip, 7T-1 Front Tip Hi-Viz, 9T-1 Front Tip Dumper Operator Manual 9831-4200

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-4200
Number of Pages: 208
Size: 22.3MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 6T-1 Front Tip, 6T-1 Swivel Tip, 7T-1 Front Tip Hi-Viz, 9T-1 Front Tip Dumper

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 2
8. Cross References ………………………………………………………………………………………………………………… 2
9. Location of Manual ………………………………………………………………………………………………………………. 2
10. Safety
11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
12. Safety Warnings …………………………………………………………………………………………………………………… 3
13. General Safety …………………………………………………………………………………………………………………….. 4
14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
15. About the Product
16. Introduction
17. General ……………………………………………………………………………………………………………………………….. 7
18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
19. Product Compliance ……………………………………………………………………………………………………………… 7
20. Description
21. General ……………………………………………………………………………………………………………………………….. 8
22. Intended Use ……………………………………………………………………………………………………………………….. 8
23. Danger Zone ……………………………………………………………………………………………………………………….. 8
24. Main Component Locations …………………………………………………………………………………………………… 8
25. Product and Component Identification
26. Machine …………………………………………………………………………………………………………………………….. 12
27. Engine ………………………………………………………………………………………………………………………………. 12
28. Axle ………………………………………………………………………………………………………………………………….. 13
29. Gearbox …………………………………………………………………………………………………………………………….. 15
30. Operator Protective Structure ………………………………………………………………………………………………. 16
31. Safety Labels
32. General ……………………………………………………………………………………………………………………………… 20
33. Safety Label Identification ……………………………………………………………………………………………………. 20
34. Operator Station
35. Component Locations …………………………………………………………………………………………………………. 24
36. Interior Switches
37. Multi-Purpose Switch ………………………………………………………………………………………………………….. 26
38. Cab Interior Light ……………………………………………………………………………………………………………….. 26
39. Console Switches
40. General ……………………………………………………………………………………………………………………………… 28
41. Road Lights ……………………………………………………………………………………………………………………….. 28
42. Hazard Warning Lights ……………………………………………………………………………………………………….. 28
43. Work Lights ……………………………………………………………………………………………………………………….. 28
44. Fan Switch ………………………………………………………………………………………………………………………… 28
45. Front Window Wiper …………………………………………………………………………………………………………… 29
46. Rear Window Wiper ……………………………………………………………………………………………………………. 29
47. Ignition Switch ……………………………………………………………………………………………………………………. 29
48. Operation
49. Introduction
50. General ……………………………………………………………………………………………………………………………… 31
51. Operating Safety
52. General ……………………………………………………………………………………………………………………………… 32
53. Worksite Safety ………………………………………………………………………………………………………………….. 34
54. Risk Assessment ……………………………………………………………………………………………………………….. 34
55. Walk-Around Inspection
56. General ……………………………………………………………………………………………………………………………… 37
57. Entering and Leaving the Operator Station
58. General ……………………………………………………………………………………………………………………………… 38
59. Doors
60. Operator Door ……………………………………………………………………………………………………………………. 40
61. Battery Isolator
62. General ……………………………………………………………………………………………………………………………… 41
63. Before Starting the Engine
64. General ……………………………………………………………………………………………………………………………… 42
65. Operator Seat
66. General ……………………………………………………………………………………………………………………………… 43
67. Suspension Seat ………………………………………………………………………………………………………………… 43
68. Seat Belt
69. General ……………………………………………………………………………………………………………………………… 45
70. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 45
71. Mirrors
72. General ……………………………………………………………………………………………………………………………… 47
73. Visual Aids
74. General ……………………………………………………………………………………………………………………………… 49
75. Starting the Engine
76. General ……………………………………………………………………………………………………………………………… 51
77. Warming Up ………………………………………………………………………………………………………………………. 52
78. Stopping and Parking
79. General ……………………………………………………………………………………………………………………………… 53
80. Preparing for Travel
81. General ……………………………………………………………………………………………………………………………… 54
82. Preparing for Road Travel …………………………………………………………………………………………………… 54
83. Preparing for Worksite Travel ………………………………………………………………………………………………. 54
84. Beacon ……………………………………………………………………………………………………………………………… 55
85. Safety Equipment
86. Articulation Lock …………………………………………………………………………………………………………………. 59
87. Drive Controls
88. Steering Wheel ………………………………………………………………………………………………………………….. 61
89. Accelerator Pedal ……………………………………………………………………………………………………………….. 61
90. Service Brake Pedal …………………………………………………………………………………………………………… 61
91. Dump Pedal ………………………………………………………………………………………………………………………. 61
92. Park Brake ………………………………………………………………………………………………………………………… 61
93. Transmission Drive Lever ……………………………………………………………………………………………………. 62
94. Gear Lever ………………………………………………………………………………………………………………………… 63
95. Instruments
96. Instrument Panel ………………………………………………………………………………………………………………… 64
97. Speedometer ……………………………………………………………………………………………………………………… 65
98. Getting the Machine Moving
99. General ……………………………………………………………………………………………………………………………… 67
100. Slopes
101. General ……………………………………………………………………………………………………………………………… 69
102. Driving on Slopes ………………………………………………………………………………………………………………. 69
103. Working on Slopes …………………………………………………………………………………………………………….. 69
104. Driving the Machine
105. General ……………………………………………………………………………………………………………………………… 71
106. Operating Levers-Pedals
107. Control Layouts ………………………………………………………………………………………………………………….. 73
108. Dumper Body Controls ……………………………………………………………………………………………………….. 73
109. Working with the Dumper Body
110. General ……………………………………………………………………………………………………………………………… 75
111. Heating, Ventilating and Air-Conditioning (HVAC)
112. Cab Heater Controls …………………………………………………………………………………………………………… 76
113. Power Sockets
114. Auxiliary Power Socket ……………………………………………………………………………………………………….. 77
115. Fire Extinguisher
116. General ……………………………………………………………………………………………………………………………… 78
117. Moving a Disabled Machine
118. General ……………………………………………………………………………………………………………………………… 79
119. Jump-Starting the Engine ……………………………………………………………………………………………………. 79
120. Retrieval ……………………………………………………………………………………………………………………………. 80
121. Lifting the Machine
122. General ……………………………………………………………………………………………………………………………… 83
123. Transporting the Machine
124. General ……………………………………………………………………………………………………………………………… 85
125. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 85
126. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………… 86
127. Operating Environment
128. General ……………………………………………………………………………………………………………………………… 88
129. Operating in Low Temperatures …………………………………………………………………………………………… 88
130. Operating in High Temperatures …………………………………………………………………………………………… 89
131. Refuelling
132. General ……………………………………………………………………………………………………………………………… 90
133. Low Fuel Levels …………………………………………………………………………………………………………………. 90
134. Filling the Tank …………………………………………………………………………………………………………………… 90
135. Preservation and Storage
136. Cleaning
137. General ……………………………………………………………………………………………………………………………… 93
138. Preparation ………………………………………………………………………………………………………………………… 93
139. Checking For Damage
140. General ……………………………………………………………………………………………………………………………… 95
141. Storage
142. General ……………………………………………………………………………………………………………………………… 96
143. Put into Storage …………………………………………………………………………………………………………………. 96
144. During Storage …………………………………………………………………………………………………………………… 96
145. Take out of Storage ……………………………………………………………………………………………………………. 97
146. Security
147. General ……………………………………………………………………………………………………………………………… 98
148. JCB Plantguard ………………………………………………………………………………………………………………….. 98
149. Construction Equipment Security and Registration Scheme (CESAR) ………………………………………. 98
150. LiveLink …………………………………………………………………………………………………………………………….. 98
151. Maintenance
152. Introduction
153. General ……………………………………………………………………………………………………………………………… 99
154. Owner-Operator Support ……………………………………………………………………………………………………… 99
155. Service-Maintenance Agreements ………………………………………………………………………………………. 100
156. Obtaining Spare Parts ………………………………………………………………………………………………………. 100
157. Decommissioning ……………………………………………………………………………………………………………… 100
158. Maintenance Safety
159. General ……………………………………………………………………………………………………………………………. 101
160. Fluids and Lubricants ……………………………………………………………………………………………………….. 102
161. Maintenance Schedules
162. General ……………………………………………………………………………………………………………………………. 107
163. How to Use the Maintenance Schedules …………………………………………………………………………….. 107
164. Maintenance Intervals ……………………………………………………………………………………………………….. 107
165. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 108
166. Functional Tests and Final Inspection …………………………………………………………………………………. 110
167. Maintenance Positions
168. General ……………………………………………………………………………………………………………………………. 112
169. Maintenance Position (Dumper Body Lowered) ……………………………………………………………………. 112
170. Maintenance Position (Dumper Body Raised) ………………………………………………………………………. 112
171. Service Points
172. General ……………………………………………………………………………………………………………………………. 116
173. Access Apertures
174. General ……………………………………………………………………………………………………………………………. 122
175. Engine Compartment Cover ………………………………………………………………………………………………. 122
176. Transmission Cover ………………………………………………………………………………………………………….. 123
177. Lubrication
178. General ……………………………………………………………………………………………………………………………. 125
179. Preparation ………………………………………………………………………………………………………………………. 125
180. Body and Framework
181. General …………………………………………………………………………………………………………………………… 126
182. Slew Ring Bearings ………………………………………………………………………………………………………….. 126
183. Pivot Pins ………………………………………………………………………………………………………………………… 127
184. Operator Station
185. Operator Protective Structure …………………………………………………………………………………………….. 129
186. Seat Belt …………………………………………………………………………………………………………………………. 129
187. Controls …………………………………………………………………………………………………………………………… 130
188. Heating, Ventilating and Air-Conditioning (HVAC)
189. Fresh Air Filter …………………………………………………………………………………………………………………. 131
190. Engine
191. General …………………………………………………………………………………………………………………………… 132
192. Oil …………………………………………………………………………………………………………………………………… 132
193. Drive Belt ………………………………………………………………………………………………………………………… 135
194. Air Filter
195. General …………………………………………………………………………………………………………………………… 136
196. Fuel System
197. General …………………………………………………………………………………………………………………………… 137
198. Fuel Filter ………………………………………………………………………………………………………………………… 137
199. Engine Fuel Filter …………………………………………………………………………………………………………….. 138
200. Water Separator ………………………………………………………………………………………………………………. 139
201. Cooling System
202. General …………………………………………………………………………………………………………………………… 140
203. Coolant ……………………………………………………………………………………………………………………………. 140
204. Cooling Pack …………………………………………………………………………………………………………………… 140
205. Brakes
206. General …………………………………………………………………………………………………………………………… 142
207. Park Brake ………………………………………………………………………………………………………………………. 142
208. Service Brake ………………………………………………………………………………………………………………….. 143
209. Gearbox
210. Oil …………………………………………………………………………………………………………………………………… 145
211. Steering System
212. General …………………………………………………………………………………………………………………………… 146
213. Driveshafts
214. General …………………………………………………………………………………………………………………………… 147
215. Wheels
216. General …………………………………………………………………………………………………………………………… 148
217. Tyres
218. General …………………………………………………………………………………………………………………………… 150
219. Hydraulic System
220. General …………………………………………………………………………………………………………………………… 152
221. Services ………………………………………………………………………………………………………………………….. 152
222. Hydraulic Oil ……………………………………………………………………………………………………………………. 153
223. Cylinders – Rams ……………………………………………………………………………………………………………… 154
224. Electrical System
225. General …………………………………………………………………………………………………………………………… 155
226. Battery …………………………………………………………………………………………………………………………….. 156
227. Battery Isolator ………………………………………………………………………………………………………………… 158
228. Fuses ……………………………………………………………………………………………………………………………… 158
229. Relays …………………………………………………………………………………………………………………………….. 158
230. Window Washer
231. Check (Level) …………………………………………………………………………………………………………………… 159
232. Technical Data
233. Static Dimensions
234. Dimensions ………………………………………………………………………………………………………………………. 161
235. Weights …………………………………………………………………………………………………………………………… 163
236. Visibility Diagrams …………………………………………………………………………………………………………….. 164
237. Performance Dimensions
238. Driving Performance …………………………………………………………………………………………………………. 171
239. Noise Emissions
240. General ……………………………………………………………………………………………………………………………. 172
241. Noise Data ………………………………………………………………………………………………………………………. 172
242. Vibration Emissions
243. General ……………………………………………………………………………………………………………………………. 173
244. Vibration Data ………………………………………………………………………………………………………………….. 174
245. Fluids, Lubricants and Capacities
246. General ……………………………………………………………………………………………………………………………. 175
247. Fuel ………………………………………………………………………………………………………………………………… 175
248. Coolant ……………………………………………………………………………………………………………………………. 179
249. Torque Values
250. General ……………………………………………………………………………………………………………………………. 180
251. Electrical System
252. General ……………………………………………………………………………………………………………………………. 181
253. Bulbs ………………………………………………………………………………………………………………………………. 181
254. Fuses ………………………………………………………………………………………………………………………………. 181
255. Relays …………………………………………………………………………………………………………………………….. 183
256. Engine
257. General ……………………………………………………………………………………………………………………………. 185
258. Hydraulic System
259. General ……………………………………………………………………………………………………………………………. 186
260. Hydraulic Hose Burst Pressures …………………………………………………………………………………………. 186
261. Wheels and Tyres
262. General ……………………………………………………………………………………………………………………………. 188
263. Tyre Sizes and Pressures …………………………………………………………………………………………………. 188
264. Declaration of Conformity
265. General ………………………………………………….

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