JCB 6TFT, 6TST Dumper Operator Manual 9831-0900

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JCB 6TFT, 6TST Dumper Operator Manual 9831-0900

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-0900
Number of Pages: 142
Size: 10.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 6TFT, 6TST Dumper

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vi
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 2
8. Location of Manual ………………………………………………………………………………………………………………. 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Danger Zone ……………………………………………………………………………………………………………………….. 8
24. Main Component Locations …………………………………………………………………………………………………… 9
25. Product and Component Identification
26. Machine …………………………………………………………………………………………………………………………….. 10
27. Engine ………………………………………………………………………………………………………………………………. 10
28. Safety Labels
29. General ……………………………………………………………………………………………………………………………… 12
30. Safety Label Identification ……………………………………………………………………………………………………. 12
31. Operator Station
32. Component Locations …………………………………………………………………………………………………………. 14
33. Console Switches
34. General ……………………………………………………………………………………………………………………………… 15
35. Direction Indicators …………………………………………………………………………………………………………….. 15
36. Ignition Switch ……………………………………………………………………………………………………………………. 16
37. Operation
38. Introduction
39. General ……………………………………………………………………………………………………………………………… 17
40. Operating Safety
41. General ……………………………………………………………………………………………………………………………… 18
42. Worksite Safety ………………………………………………………………………………………………………………….. 20
43. Risk Assessment ……………………………………………………………………………………………………………….. 20
44. Walk-Around Inspection
45. General ……………………………………………………………………………………………………………………………… 23
46. Entering and Leaving the Operator Station
47. General ……………………………………………………………………………………………………………………………… 24
48. Battery Isolator
49. General ……………………………………………………………………………………………………………………………… 25
50. Before Starting the Engine
51. General ……………………………………………………………………………………………………………………………… 26
52. Operator Seat
53. General ……………………………………………………………………………………………………………………………… 27
54. Suspension Seat ………………………………………………………………………………………………………………… 27
55. Seat Belt
56. General ……………………………………………………………………………………………………………………………… 29
57. Static Seat Belt ………………………………………………………………………………………………………………….. 29
58. Starting the Engine
59. General ……………………………………………………………………………………………………………………………… 31
60. Stopping and Parking
61. General ……………………………………………………………………………………………………………………………… 32
62. Preparing for Travel
63. General ……………………………………………………………………………………………………………………………… 33
64. Preparing for Road Travel …………………………………………………………………………………………………… 33
65. Preparing for Worksite Travel ………………………………………………………………………………………………. 33
66. Beacon ……………………………………………………………………………………………………………………………… 34
67. Safety Equipment
68. Articulation Lock …………………………………………………………………………………………………………………. 36
69. Drive Controls
70. Steering Wheel ………………………………………………………………………………………………………………….. 38
71. Accelerator Pedal ……………………………………………………………………………………………………………….. 38
72. Service Brake Pedal …………………………………………………………………………………………………………… 38
73. Park Brake ………………………………………………………………………………………………………………………… 38
74. Transmission Drive Lever ……………………………………………………………………………………………………. 39
75. Gear Lever ………………………………………………………………………………………………………………………… 39
76. Instruments
77. Instrument Panel ………………………………………………………………………………………………………………… 41
78. Getting the Machine Moving
79. General ……………………………………………………………………………………………………………………………… 44
80. Slopes
81. General ……………………………………………………………………………………………………………………………… 45
82. Driving on Slopes ………………………………………………………………………………………………………………. 45
83. Working on Slopes …………………………………………………………………………………………………………….. 45
84. Driving the Machine
85. General ……………………………………………………………………………………………………………………………… 47
86. Operating Levers-Pedals
87. Control Layouts ………………………………………………………………………………………………………………….. 49
88. Dumper Body Controls ……………………………………………………………………………………………………….. 49
89. Working with the Dumper Body
90. General ……………………………………………………………………………………………………………………………… 51
91. Moving a Disabled Machine
92. General ……………………………………………………………………………………………………………………………… 52
93. Jump-Starting the Engine ……………………………………………………………………………………………………. 52
94. Recovery Hitch …………………………………………………………………………………………………………………… 53
95. Lifting the Machine
96. General ……………………………………………………………………………………………………………………………… 54
97. Transporting the Machine
98. General ……………………………………………………………………………………………………………………………… 55
99. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 55
100. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………… 56
101. Operating Environment
102. General ……………………………………………………………………………………………………………………………… 57
103. Operating in Low Temperatures …………………………………………………………………………………………… 57
104. Operating in High Temperatures …………………………………………………………………………………………… 58
105. Refuelling
106. General ……………………………………………………………………………………………………………………………… 59
107. Low Fuel Levels …………………………………………………………………………………………………………………. 59
108. Filling the Tank …………………………………………………………………………………………………………………… 59
109. Preservation and Storage
110. Cleaning
111. General ……………………………………………………………………………………………………………………………… 61
112. Preparation ………………………………………………………………………………………………………………………… 61
113. Checking For Damage
114. General ……………………………………………………………………………………………………………………………… 63
115. Storage
116. General ……………………………………………………………………………………………………………………………… 64
117. Put into Storage …………………………………………………………………………………………………………………. 64
118. During Storage …………………………………………………………………………………………………………………… 64
119. Take out of Storage ……………………………………………………………………………………………………………. 65
120. Security
121. General ……………………………………………………………………………………………………………………………… 66
122. JCB Plantguard ………………………………………………………………………………………………………………….. 66
123. Construction Equipment Security and Registration Scheme (CESAR) ………………………………………. 66
124. LiveLink …………………………………………………………………………………………………………………………….. 66
125. Maintenance
126. Introduction
127. General ……………………………………………………………………………………………………………………………… 67
128. Owner-Operator Support ……………………………………………………………………………………………………… 67
129. Service-Maintenance Agreements ………………………………………………………………………………………… 68
130. Obtaining Spare Parts ………………………………………………………………………………………………………… 68
131. Decommissioning ……………………………………………………………………………………………………………….. 68
132. Maintenance Safety
133. General ……………………………………………………………………………………………………………………………… 69
134. Fluids and Lubricants …………………………………………………………………………………………………………. 70
135. Maintenance Schedules
136. General ……………………………………………………………………………………………………………………………… 75
137. How to Use the Maintenance Schedules ………………………………………………………………………………. 75
138. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………….. 75
139. Maintenance Positions
140. General ……………………………………………………………………………………………………………………………… 78
141. Maintenance Position (Dumper Body Lowered) ……………………………………………………………………… 78
142. Maintenance Position (Dumper Body Raised) ………………………………………………………………………… 78
143. Service Points
144. General ……………………………………………………………………………………………………………………………… 81
145. Access Apertures
146. General ……………………………………………………………………………………………………………………………… 84
147. Engine Compartment Cover ………………………………………………………………………………………………… 84
148. Transmission Cover ……………………………………………………………………………………………………………. 84
149. Tools
150. General ……………………………………………………………………………………………………………………………… 86
151. Lubrication
152. General ……………………………………………………………………………………………………………………………… 87
153. Preparation ………………………………………………………………………………………………………………………… 87
154. Body and Framework
155. General …………………………………………………………………………………………………………………………….. 88
156. Articulated Joint …………………………………………………………………………………………………………………. 88
157. Operator Station
158. Operator Protective Structure ………………………………………………………………………………………………. 89
159. Seat Belt …………………………………………………………………………………………………………………………… 89
160. Controls …………………………………………………………………………………………………………………………….. 89
161. Engine
162. General …………………………………………………………………………………………………………………………….. 90
163. Oil …………………………………………………………………………………………………………………………………….. 90
164. Drive Belt ………………………………………………………………………………………………………………………….. 91
165. Air Filter
166. General …………………………………………………………………………………………………………………………….. 92
167. Fuel System
168. General …………………………………………………………………………………………………………………………….. 93
169. Cooling System
170. General …………………………………………………………………………………………………………………………….. 94
171. Coolant ……………………………………………………………………………………………………………………………… 94
172. Cooling Pack …………………………………………………………………………………………………………………….. 94
173. Brakes
174. General ……………………………………………………………………………………………………………………………… 95
175. Gearbox
176. Oil …………………………………………………………………………………………………………………………………….. 96
177. Wheels
178. General …………………………………………………………………………………………………………………………….. 97
179. Tyres
180. General …………………………………………………………………………………………………………………………….. 98
181. Hydraulic System
182. General …………………………………………………………………………………………………………………………… 100
183. Services ………………………………………………………………………………………………………………………….. 100
184. Hydraulic Oil ……………………………………………………………………………………………………………………. 101
185. Cylinder Rams …………………………………………………………………………………………………………………. 101
186. Electrical System
187. General …………………………………………………………………………………………………………………………… 102
188. Battery …………………………………………………………………………………………………………………………….. 103
189. Battery Isolator ………………………………………………………………………………………………………………… 104
190. Fuses ……………………………………………………………………………………………………………………………… 104
191. Relays …………………………………………………………………………………………………………………………….. 105
192. Technical Data
193. Static Dimensions
194. Dimensions ………………………………………………………………………………………………………………………. 107
195. Weights …………………………………………………………………………………………………………………………… 110
196. Noise Emissions
197. General ……………………………………………………………………………………………………………………………. 112
198. Noise Data ………………………………………………………………………………………………………………………. 112
199. Vibration Emissions
200. Vibration Data ………………………………………………………………………………………………………………….. 113
201. Fluids, Lubricants and Capacities
202. General ……………………………………………………………………………………………………………………………. 114
203. Fuel ………………………………………………………………………………………………………………………………… 114
204. Torque Values
205. General ……………………………………………………………………………………………………………………………. 119
206. Electrical System
207. General ……………………………………………………………………………………………………………………………. 120
208. Fuses ………………………………………………………………………………………………………………………………. 121
209. Wheels and Tyres
210. General ……………………………………………………………………………………………………………………………. 123
211. Tyre Sizes and Pressures …………………………………………………………………………………………………. 123
212. Declaration of Conformity
213. General ……………………………………………………………………………………………………………………………. 124
214. Data ………………………………………………………………………………………………………………………………… 125
215. Warranty Information
216. Service Record Sheet ……………………………………………………………………………………………………….. 127
217. Acronyms Glossary
218. CESAR Construction Equipment Security and Registration
219. ECM Engine Control Module
220. EGR Exhaust Gas Recirculation
221. ETRTO European Tyre and Rim Technical Organisation
222. FEAD Front End Accessory Drive
223. FOPS Falling Object Protective Structure
224. FT Forward Tip
225. ISO International Organization for Standardization
226. LCD Liquid Crystal Display
227. PPE Personal Protective Equipment
228. ROPS Roll-Over Protective Structure
229. ST Swivel Tip
230. VIN Vehicle Identification Number

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