JCB 7170, 7200, 7230, 7270 Fastrac Operator Manual 9811-5500

JCB 7170, 7200, 7230, 7270 Fastrac Operator Manual 9811-5500 - Image 2

JCB 7170, 7200, 7230, 7270 Fastrac Operator Manual 9811-5500 - Image 3

JCB 7170, 7200, 7230, 7270 Fastrac Operator Manual 9811-5500 - Image 4

JCB 7170, 7200, 7230, 7270 Fastrac Operator Manual 9811-5500 - Image 5

jcb 7170 7200 7230 7270 fastrac operator manual 9811 5500 2

jcb 7170 7200 7230 7270 fastrac operator manual 9811 5500 3

JCB 7170, 7200, 7230, 7270 Fastrac Operator Manual 9811-5500

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-5500
Number of Pages: 310
Size: 45.7MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 7170, 7200, 7230, 7270 Fastrac

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Using the Machine …………………………………………………………………………1
12. Cross References ………………………………………………………………………….1
13. Machine Description …………………………………………………………………………..2
14. The JCB Fastrac …………………………………………………………………………..2
15. Intended Use ………………………………………………………………………………..2
16. Component Location ……………………………………………………………………..2
17. Safety Check List ……………………………………………………………………………….4
18. Safety – Yours and Others ………………………………………………………………4
19. General Safety ……………………………………………………………………………..4
20. Operating Safety …………………………………………………………………………..6
21. Maintenance Safety ……………………………………………………………………..12
22. Safety Labels …………………………………………………………………………………..18
23. Introduction …………………………………………………………………………………18
24. Safety Label Identification …………………………………………………………….19
25. Identifying your Machine ……………………………………………………………………22
26. Machine Identification Plate ………………………………………………………….22
27. Component Identification Plates …………………………………………………….23
28. ROPS and FOPS Certification Labels …………………………………………….25
29. Operation
30. Introduction ……………………………………………………………………………………..27
31. Before Entering the Cab ……………………………………………………………………28
32. Entering and Leaving the Cab – Door and Windows ……………………………..30
33. Emergency Exit …………………………………………………………………………..31
34. Opening and Closing the Door ………………………………………………………31
35. Opening and Closing the Rear Window ………………………………………….32
36. Visibility Aids ……………………………………………………………………………………33
37. Mirrors ……………………………………………………………………………………….33
38. Cab Layout ……………………………………………………………………………………..34
39. Seat Controls …………………………………………………………………………………..36
40. Standard Suspension Seat ……………………………………………………………36
41. Heated Seat (Optional) …………………………………………………………………38
42. Passenger's Seat ………………………………………………………………………..39
43. Seat Belts ……………………………………………………………………………………….40
44. Introduction …………………………………………………………………………………40
45. Inertia Reel Seat Belt …………………………………………………………………..40
46. Static Seat Belt ……………………………………………………………………………41
47. Drive Controls, Switches and Instruments ……………………………………………43
48. Steering Column Adjustment …………………………………………………………43
49. Steering Column Multi-Purpose Switch …………………………………………..44
50. Side Console Controls ………………………………………………………………….45
51. Starter Switch ……………………………………………………………………………..46
52. Armrest Mounted Controls ……………………………………………………………47
53. Instruments …………………………………………………………………………………48
54. Warnings (Audible-Visual) …………………………………………………………….50
55. Warnings (Visual only) ………………………………………………………………….51
56. EMS Programming ………………………………………………………………………53
57. Heater-Air Conditioning Controls ……………………………………………………56
58. Cab Interior Light …………………………………………………………………………57
59. Auxiliary Panel …………………………………………………………………………….58
60. Safety Equipment …………………………………………………………………………….59
61. Transport Lock …………………………………………………………………………….59
62. Before Starting the Engine …………………………………………………………………60
63. Starting the Engine …………………………………………………………………………..62
64. Normal Starting ……………………………………………………………………………62
65. Cold Starting ……………………………………………………………………………….62
66. Preparing for Travel ………………………………………………………………………….63
67. Before You Travel on Public Roads ………………………………………………..63
68. Getting the Machine Moving ………………………………………………………………64
69. General Precautions …………………………………………………………………….64
70. P-TRONIC Transmission ………………………………………………………………67
71. Anti-lock Braking System (ABS) – (Optional) ………………………………………..83
72. Parking the Machine …………………………………………………………………………84
73. Parking on an Incline ……………………………………………………………………85
74. Working with your Machine ……………………………………………………………….86
75. Operating Practices and Site Safety ………………………………………………86
76. Clothing and Safety Equipment ……………………………………………………..86
77. Danger Zone ………………………………………………………………………………86
78. Safety Must Come First ………………………………………………………………..86
79. Risk Assessment …………………………………………………………………………88
80. Four Wheel Drive and Differential Lock …………………………………………..90
81. Rear 3-point Linkage Control ………………………………………………………..91
82. Rear 3-point Linkage Mechanical Connections and Adjustment …………98
83. Front 3-point Linkage Control (Optional) ……………………………………….101
84. Front 3-point Linkage (optional) …………………………………………………..106
85. External Hydraulics ……………………………………………………………………108
86. Quick Release Couplings …………………………………………………………… 112
87. Drawbars and Hitches ……………………………………………………………….. 114
88. Ladder Hitches ………………………………………………………………………….125
89. Connecting Trailer Air Brakes ………………………………………………………131
90. Connecting Trailer Hydraulic Brakes …………………………………………….133
91. Independent Power Take-off (PTO) ………………………………………………135
92. Global Positioning System (GPS) ………………………………………………..143
93. Touch Screen Settings …………………………………………………………………….145
94. Programming the Joystick Push Buttons ……………………………………….145
95. Automatic Field Settings ……………………………………………………………..153
96. Wheel Slip ………………………………………………………………………………..163
97. Headland Management System …………………………………………………..164
98. Service Information ……………………………………………………………………176
99. Calibration of Radar …………………………………………………………………..177
100. Error Codes ………………………………………………………………………………179
101. Operating Environment ……………………………………………………………………181
102. Introduction ……………………………………………………………………………….181
103. Operating in Low Temperatures …………………………………………………..181
104. Using the Engine and Gearbox Heaters ………………………………………..181
105. Operating in High Temperatures ………………………………………………….182
106. Refuelling the Machine ……………………………………………………………………183
107. Low Fuel Levels ………………………………………………………………………..183
108. Filling the Tank ………………………………………………………………………….183
109. Moving a Disabled Machine …………………………………………………………….185
110. General …………………………………………………………………………………….185
111. Preparation for Towing ……………………………………………………………….185
112. Transporting the Machine ………………………………………………………………..188
113. Storage of the Machine …………………………………………………………………..190
114. Introduction ……………………………………………………………………………….190
115. Storage Area …………………………………………………………………………….190
116. Prepare the Machine for Storage …………………………………………………190
117. Put the Machine into Storage ………………………………………………………190
118. During Storage ………………………………………………………………………….190
119. Take the Machine Out of Storage …………………………………………………191
120. Routine Maintenance
121. Service Requirements …………………………………………………………………….193
122. Introduction ……………………………………………………………………………….193
123. Owner-Operator Support …………………………………………………………….193
124. Service-Maintenance Agreements ……………………………………………….193
125. Initial Service and Inspection (100 Hours) ……………………………………..193
126. Health and Safety …………………………………………………………………………..195
127. Lubricants …………………………………………………………………………………195
128. Battery ……………………………………………………………………………………..197
129. Service Schedules ………………………………………………………………………….199
130. Introduction ……………………………………………………………………………….199
131. How to Use the Service Schedules ………………………………………………199
132. Calendar Equivalents …………………………………………………………………199
133. Pre-start Cold Checks, Service Points and Fluid Levels ………………….200
134. Functional Test and Final Inspection …………………………………………….204
135. Fluids, Lubricants and Capacities ……………………………………………………..206
136. Coolant Mixtures ……………………………………………………………………….206
137. Fuel …………………………………………………………………………………………208
138. Carrying Tools onto the Machine ………………………………………………………210
139. Preparing the Machine for Maintenance ……………………………………………. 211
140. Making the Machine Safe …………………………………………………………… 211
141. Cleaning the Machine ……………………………………………………………………..212
142. Introduction ……………………………………………………………………………….212
143. Preparing the Machine for Cleaning ……………………………………………..212
144. Cleaning the Machine …………………………………………………………………213
145. Checking for Damage ……………………………………………………………………..215
146. Check the Machine Body and Structure ………………………………………..215
147. Check the Tyres ………………………………………………………………………..215
148. Check the Seat and Seat Belt ……………………………………………………..215
149. Check the Hydraulic Hoses and Fittings ……………………………………….215
150. Checking the ROPS Structure ……………………………………………………..216
151. Access Panels ……………………………………………………………………………….217
152. Engine Covers …………………………………………………………………………..217
153. Panniers …………………………………………………………………………………..218
154. Greasing ……………………………………………………………………………………….219
155. Introduction ……………………………………………………………………………….219
156. Drive Shafts ………………………………………………………………………………220
157. Front 3-Point Linkage (Optional) ………………………………………………….221
158. Front Axle Steering Swivels …………………………………………………………222
159. Suspension Cylinder Pivots …………………………………………………………223
160. Hydraulic Lift and 3-Point Linkage ………………………………………………..224
161. Pick-up Hitch …………………………………………………………………………….225
162. Automatic Trailer Coupling (if fitted) ……………………………………………..226
163. Air Conditioning and Heater …………………………………………………………….227
164. Cleaning the Fresh Air Filter ………………………………………………………..227
165. Cleaning the Recirculation Air Filter ……………………………………………..228
166. Brakes ………………………………………………………………………………………….229
167. Checking the Foot Brake Fluid Level ……………………………………………229
168. Checking the Trailer Air Tank ………………………………………………………230
169. Checking the Air Tank Warning Lights …………………………………………..230
170. Checking and Renewing Foot Brake Pads …………………………………….231
171. Testing the Park Brake ……………………………………………………………….233
172. Checking the Park Brake Pads ……………………………………………………234
173. Electrical System ……………………………………………………………………………235
174. Battery ……………………………………………………………………………………..235
175. Jump-starting the Engine ……………………………………………………………237
176. Fuses and Relays ………………………………………………………………………239
177. Relay Identification …………………………………………………………………….243
178. Checking the Beam Alignment …………………………………………………….245
179. Engine ………………………………………………………………………………………….246
180. Changing the Air Filter Elements ………………………………………………….246
181. Checking the Oil Level ……………………………………………………………….248
182. Changing the Oil and Filter ………………………………………………………….249
183. Cooling System ……………………………………………………………………………..251
184. Checking the Coolant Level ………………………………………………………..251
185. Draining and Refilling the Coolant ………………………………………………..252
186. Fan Belt ……………………………………………………………………………………254
187. Fuel System …………………………………………………………………………………..256
188. Introduction ……………………………………………………………………………….256
189. Draining the Fuel Pre-Filter …………………………………………………………257
190. Changing the Fuel Pre-Filter Element …………………………………………..258
191. Changing the Fuel Filter Element …………………………………………………259
192. Bleeding the Fuel System …………………………………………………………..260
193. Hydraulic System ……………………………………………………………………………261
194. Introduction ……………………………………………………………………………….261
195. Releasing the Hydraulic Pressure ………………………………………………..261
196. Checking the Fluid Level …………………………………………………………….262
197. Changing the Filter …………………………………………………………………….263
198. Emptying the Hydraulic Coupling Drain Reservoirs ………………………..265
199. Transmission …………………………………………………………………………………266
200. Checking the Transmission Oil Level ……………………………………………266
201. Changing the Transmission Oil Filter ……………………………………………267
202. Changing the Transmission Oil and Cleaning the Strainer ……………….268
203. Axles …………………………………………………………………………………………….270
204. Front Axle …………………………………………………………………………………270
205. Rear Axle ………………………………………………………………………………….273
206. Tyres and Wheels …………………………………………………………………………..275
207. General …………………………………………………………………………………….275
208. Wheel and Tyre Replacement ……………………………………………………..275
209. Adjustable Track Width ……………………………………………………………….276
210. Wheel Nut Torques …………………………………………………………………….277
211. Tyre Inflation ……………………………………………………………………………..278
212. Checking and Adjusting the Front Wheel Alignment (Standard Machines)
213. 279
214. Checking and Adjusting the Front Wheel Alignment (GPS Ready Machines) ……………………………………………………………………………………..280
215. Front Fender Adjustment …………………………………………………………….282
216. Windscreen Washer ……………………………………………………………………….283
217. Checking Fluid Level ………………………………………………………………….283
218. Automatic Trailer Coupling (Optional) ……………………………………………….284
219. Checking for Wear ……………………………………………………………………..284
220. Specification
221. Static Dimensions …………………………………………………………………………..285
222. Weights and Loads …………………………………………………………………………286
223. Unladen Weights ……………………………………………………………………….286
224. Load Capacities …………………………………………………………………………286
225. Laden Weights …………………………………………………………………………..286
226. Tyres …………………………………………………………………………………………….287
227. General …………………………………………………………………………………….287
228. Tyre Pressures, Speeds and Loads ……………………………………………..287
229. Travel Speeds ………………………………………………………………………………..289
230. Noise Data …………………………………………………………………………………….290
231. Introduction ……………………………………………………………………………….290
232. Internal Noise Levels ………………………………………………………………….290
233. External Noise Levels …………………………………………………………………290
234. Vibration Data ………………………………………………………………………………..291
235. Introduction ……………………………………………………………………………….291
236. Warranty
237. Machine Service Record Sheet ………………………………………………………..293
238. Registration Information ………………………………………………………………….295
239. European Community Standards
240. EC Declaration of Conformity …………………………………………………………..297
241. Introduction ……………………………………………………………………………….297
242. Explanation of the EC Declaration of Conformity ……………………………299

Rate this product