JCB 722 Articulated Dump Truck Operator Handbook 9801-7180

JCB 722 Articulated Dump Truck Operator Handbook 9801-7180 - Image 2

JCB 722 Articulated Dump Truck Operator Handbook 9801-7180 - Image 3

JCB 722 Articulated Dump Truck Operator Handbook 9801-7180 - Image 4

JCB 722 Articulated Dump Truck Operator Handbook 9801-7180 - Image 5

jcb 722 articulated dump truck operator handbook 9801 7180 2

jcb 722 articulated dump truck operator handbook 9801 7180 3

JCB 722 Articulated Dump Truck Operator Handbook 9801-7180

$20.00

Type Of Manual: Operator Handbook
ManualID: 9801-7180
Number of Pages: 115
Size: 4.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 722 Articulated Dump Truck

1. INTRODUCTION
2. ABOUT THIS HANDBOOK
3. Machine Model and Serial Number . . . . . . . . . . . . . . . . . 1
4. Using this Handbook . . . . . . . . . . . . . . . . . . . . . . . . . 1
5. Units of Measurement. . . . . . . . . . . . . . . . . . . . . . . . . 1
6. Left Side, Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7. Using the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8. THE JCB ARTICULATED DUMP TRUCK
9. Machine Description . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10. SAFETY FIRST – YOURS AND OTHERS
11. SAFETY FIRST – CHECK LIST . . . . . . . . . . . . . . . . . . 3
12. Operating Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
13. Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . 6
14. SAFETY DECALS. . . . . . . . . . . . . . . . . . . . . . . . . . . 9
15. IDENTIFYING YOUR MACHINE
16. Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . 10
17. Unit Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
18. OPERATION
19. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
20. BEFORE ENTERING THE CAB. . . . . . . . . . . . . . . . 11
21. ENTERING AND LEAVING THE CAB . . . . . . . . . . . 12
22. DOORS AND WINDOWS
23. Opening and Closing the Door . . . . . . . . . . . . . . . . 13
24. SEAT ADJUSTMENTS. . . . . . . . . . . . . . . . . . . . . . . 14
25. SEAT BELT
26. Fastening the Seat Belt. . . . . . . . . . . . . . . . . . . . . . 15
27. Releasing the Seat Belt. . . . . . . . . . . . . . . . . . . . . . . 15
28. Checking the Seat Belt is Operating Correctly. . . . 15
29. CAB LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
30. DRIVE CONTROLS, SWITCHES AND INSTRUMENTS
31. Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
32. Tipper Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . 18
33. Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
34. Steering Wheel Tilt – Adjustment . . . . . . . . . . . . . . . 21
35. Battery Isolator Switch . . . . . . . . . . . . . . . . . . . . . . . 22
36. DISPLAY PANEL
37. Ignition ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
38. Pre-Start Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
39. Setting Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
40. Start Inhibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
41. Warning Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
42. Visual Warning and Message . . . . . . . . . . . . . . . . . . 27
43. Automatic Engine Shut-Down. . . . . . . . . . . . . . . . . . 27
44. Segmented Displays. . . . . . . . . . . . . . . . . . . . . . . . . 27
45. Indicators (Engine Off) . . . . . . . . . . . . . . . . . . . . . . . 28
46. Indicators (Engine Running) . . . . . . . . . . . . . . . . . . . 28
47. Checking the Warning Light Operation (Daily) . . . . . 29
48. HEATER-AIR CONDITIONING CONTROLS. . . . . . 30
49. BEFORE STARTING THE ENGINE . . . . . . . . . . . . . 31
50. STARTING THE ENGINE. . . . . . . . . . . . . . . . . . . . . 32
51. JUMP-STARTING THE ENGINE. . . . . . . . . . . . . . . 34
52. GETTING THE MACHINE MOVING
53. Operating Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
54. STOPPING AND PARKING THE MACHINE. . . . . . 37
55. TRAVELLING POSITION
56. On Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
57. On Public Roads. . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
58. SITE SAFTEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
59. WORKING WITH THE ADT
60. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
61. Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
62. Tipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
63. TEST THE PARKING BRAKE . . . . . . . . . . . . . . . . . 44
64. OPERATING IN LOW TEMPERATURES . . . . . . . . 45
65. OPERATING IN HIGH TEMPERATURES . . . . . . . . 45
66. MOVING A DISABLED VEHICLE
67. Towing – General . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
68. Preparation for Towing. . . . . . . . . . . . . . . . . . . . . . . 46
69. TRANSPORTING THE MACHINE. . . . . . . . . . . . . . 47
70. MAINTENANCE
71. LUBRICANTS – HEALTH AND SAFETY
72. Hygiene. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
73. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
74. Waste Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
75. Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
76. First Aid – Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
77. spillage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
78. Fires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
79. SERVICE REQUIREMENTS
80. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
81. Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
82. Owner-Operator Support . . . . . . . . . . . . . . . . . . . . . 50
83. Service-Maintenance-Agreements . . . . . . . . . . . . . . 50
84. GENERAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . 51
85. SERVICE SCHEDULES. . . . . . . . . . . . . . . . . . . . . . 52
86. OSCILLATION LOCK
87. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
88. Fitting the Oscillation Lock. . . . . . . . . . . . . . . . . . . . 55
89. Stowing the Oscillation Lock . . . . . . . . . . . . . . . . . . 55
90. TIPPER BODY SAFETY SUPPORT
91. Fitting and Stowing the Tipper Body Safety Stay . . 56
92. ARTICULATION LOCK
93. Installing The Articulation Lock. . . . . . . . . . . . . . . . . 58
94. Stowing The Articulation Lock . . . . . . . . . . . . . . . . . 59
95. ROPS-FOPS STRUCTURE
96. Checking The ROPS-FOPS Structure. . . . . . . . . . . . 60
97. ENGINE COVER
98. Opening the Engine Cover . . . . . . . . . . . . . . . . . . . . 61
99. Closing the Engine Cover . . . . . . . . . . . . . . . . . . . . . 61
100. GREASING
101. Tipper Body Rams and Body Pivot Pins. . . . . . . . . . 62
102. Centre Pivot And Steering Rams . . . . . . . . . . . . . . . 63
103. Propshafts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
104. Centre Bearing Carrier . . . . . . . . . . . . . . . . . . . . . . . 64
105. Hydraulic Suspension Cylinder. . . . . . . . . . . . . . . . . 64
106. PROPSHAFT CENTRE BREARING
107. Checking the Oil Level . . . . . . . . . . . . . . . . . . . . . . . 65
108. Draining and Refilling the Oil. . . . . . . . . . . . . . . . . . . 65
109. CHECKING FOR DAMAGE . . . . . . . . . . . . . . . . . . . 66
110. CLEANING THE MACHINE . . . . . . . . . . . . . . . . . . . 66
111. SEAT BELT
112. Checking the Seat Belt Security and Condition . . . . 66
113. CAB HEATER-FILTER
114. Cleaning the Intake Filter . . . . . . . . . . . . . . . . . . . . . 67
115. ENGINE AIR FILTER
116. Changing the Elements. . . . . . . . . . . . . . . . . . . . . . . 68
117. ENGINE OIL AND FILTER
118. checking the oil level. . . . . . . . . . . . . . . . . . . . . . . . . 69
119. Changing the Engine Oil and Filter . . . . . . . . . . . . . . 70
120. ENGINE COOLING SYSTEM
121. Checking The Coolant Level. . . . . . . . . . . . . . . . . . . 71
122. Coolant Mixture . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
123. Anti-corrosion Additives . . . . . . . . . . . . . . . . . . . . . . 71
124. Draining and Refilling The Coolant . . . . . . . . . . . . . . 72
125. Cleaning the Charge Air Cooler . . . . . . . . . . . . . . . . 74
126. ENGINE DRIVE BELT
127. Check the Engine Drive Belt . . . . . . . . . . . . . . . . . . . 75
128. AIR CONDITIONING COMPRESSOR DRIVE BELT (if fitted)
129. Adjusting the Compressor Drive Belt . . . . . . . . . . . . 76
130. FUEL SYSTEM
131. Types of Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
132. Fuel Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
133. Low Temperature Fuels . . . . . . . . . . . . . . . . . . . . . . 77
134. Filling the Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
135. Draining the Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . 78
136. Changing the Fuel Filter Elements . . . . . . . . . . . . . . 78
137. Draining the Sedimenter Bowl . . . . . . . . . . . . . . . . . 79
138. Cleaning the Sedimenter Bowl . . . . . . . . . . . . . . . . . 79
139. PRIMING THE FUEL SYSTEM . . . . . . . . . . . . . . . .80
140. TRANSMISSION
141. Checking the Transmission Oil Level . . . . . . . . . . . . 81
142. Changing the Transmission Oil And Filter . . . . . . . . 82
143. FRONT, INTERMEDIATE AND REAR AXLES
144. Checking the Differential Oil Level . . . . . . . . . . . . . . 83
145. Draining and Refilling the Differential Oil . . . . . . . . . 84
146. Checking the Hub Oil Level . . . . . . . . . . . . . . . . . . . 85
147. Draining and Refilling the Hub Oil . . . . . . . . . . . . . . 85
148. PARKING BRAKE
149. Adjusting the Parking Brake. . . . . . . . . . . . . . . . . . . 86
150. Checking the Parking Brake Pads . . . . . . . . . . . . . . 86
151. HYDRAULIC SYSTEM
152. Checking the Hydraulic Fluid Level . . . . . . . . . . . . . 87
153. Hydraulic Tank Cap . . . . . . . . . . . . . . . . . . . . . . . . . 87
154. Changing the Hydraulic Filter Element. . . . . . . . . . . 88
155. WINDSCREEN WASHER
156. Fill the Windscreen Washer Bottle . . . . . . . . . . . . . . 89
157. BATTERY
158. Warning Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
159. First Aid – Electrolyte . . . . . . . . . . . . . . . . . . . . . . . . 91
160. Checking the Electrolyte Level . . . . . . . . . . . . . . . . . 91
161. ELECTRICAL SYSTEM
162. Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
163. Pre-heat Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
164. Fuse and Relay Layout Decals . . . . . . . . . . . . . . . . . 93
165. Accessing the Fuse Locations . . . . . . . . . . . . . . . . . 94
166. Relays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
167. Bulbs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
168. TYRES AND WHEELS
169. Inflating the Tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
170. Checking the Wheel Nut Torque . . . . . . . . . . . . . . . 99
171. FLUIDS, CAPACITIES AND LUBRICANTS . . . . . 100
172. OBTAINING REPLACEMENTS PARTS . . . . . . . . 101
173. SPECIFICATIONS
174. WORKING CAPACITY. . . . . . . . . . . . . . . . . . . . . . 102
175. TRYE PRESSURES . . . . . . . . . . . . . . . . . . . . . . . . 102
176. STATIC DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . 103
177. NOISE AND VIBRATION DATA . . . . . . . . . . . . . . . 105

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