JCB 8008 CTS, 8010 CTS Operator Manual 9811-9800-4

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JCB 8008 CTS, 8010 CTS Operator Manual 9811-9800-4

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-9800-4
Number of Pages: 152
Size: 15.1MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 8008 CTS, 8010 CTS

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About this Manual ………………………………………………………………………………3
7. Machine Model and Serial Number ………………………………………………….3
8. Using this Manual ………………………………………………………………………….3
9. Left Side, Right Side ………………………………………………………………………3
10. Cab-Canopy …………………………………………………………………………………3
11. Cross References ………………………………………………………………………….3
12. Machine Description …………………………………………………………………………..5
13. The JCB Micro Excavator ……………………………………………………………….5
14. Intended Use ………………………………………………………………………………..5
15. Component Location ……………………………………………………………………..6
16. Safety Check List ……………………………………………………………………………….7
17. Safety – Yours and Others ………………………………………………………………7
18. General Safety ……………………………………………………………………………..7
19. Operating Safety …………………………………………………………………………..9
20. Maintenance Safety ……………………………………………………………………..12
21. Safety Labels …………………………………………………………………………………..17
22. Introduction …………………………………………………………………………………17
23. Safety Label Identification …………………………………………………………….18
24. Part Numbers and Description ………………………………………………………18
25. Identifying your Machine ……………………………………………………………………20
26. Machine Identification Plate ………………………………………………………….20
27. Component Identification Plates …………………………………………………….21
28. Machine Security ……………………………………………………………………………..22
29. Introduction …………………………………………………………………………………22
30. JCB Plantguard …………………………………………………………………………..22
31. Construction Equipment Security And Registration Scheme (CESAR) .22
32. Operation
33. Introduction ……………………………………………………………………………………..23
34. Before Mounting the Machine …………………………………………………………….24
35. Mounting and Dismounting the Machine ……………………………………………..25
36. Seat Controls …………………………………………………………………………………..26
37. Introduction …………………………………………………………………………………26
38. Standard Seat ……………………………………………………………………………..26
39. Seat Belt …………………………………………………………………………………………27
40. Inertia Reel Seat Belt …………………………………………………………………..27
41. Cab Layout ……………………………………………………………………………………..28
42. Component Key …………………………………………………………………………..28
43. Drive Controls, Switches and Instruments ……………………………………………29
44. Drive Controls ……………………………………………………………………………..29
45. Switches …………………………………………………………………………………….31
46. Instrument Panel …………………………………………………………………………33
47. Operating Levers-Pedals …………………………………………………………………..35
48. Introduction …………………………………………………………………………………35
49. Control Layouts …………………………………………………………………………..35
50. Excavator Controls ………………………………………………………………………36
51. Dozer Control ……………………………………………………………………………..39
52. Extending Undercarriage Control …………………………………………………..40
53. Safety Equipment …………………………………………………………………………….41
54. Control Locks ……………………………………………………………………………..41
55. Front TOPS Frame ………………………………………………………………………43
56. Rear TOPS Frame ………………………………………………………………………43
57. Beacon ………………………………………………………………………………………43
58. Before Starting the Engine …………………………………………………………………45
59. Starting the Engine …………………………………………………………………………..47
60. Warming Up ………………………………………………………………………………..48
61. Preparing the Machine for Travel ……………………………………………………….49
62. Introduction …………………………………………………………………………………49
63. Preparing for Site Travel ……………………………………………………………….49
64. Getting the Machine Moving ………………………………………………………………50
65. Operating Practices ……………………………………………………………………..50
66. Operating Procedure ……………………………………………………………………50
67. Stopping and Parking the Machine ……………………………………………………..51
68. Stop the Machine …………………………………………………………………………51
69. Working with your Machine ……………………………………………………………….52
70. Operating Practices and Site Safety ………………………………………………52
71. Clothing and Safety Equipment ……………………………………………………..52
72. Danger Zone ………………………………………………………………………………52
73. Log Moving-Handling ……………………………………………………………………52
74. Safety Practices ………………………………………………………………………….52
75. Working with the Excavator …………………………………………………………..54
76. Working with the Dozer ………………………………………………………………..59
77. Use of Machines on Gradients or Slopes ………………………………………..61
78. Operating Environment ……………………………………………………………………..63
79. Operating in Low Temperatures …………………………………………………….63
80. Operating in High Temperatures ……………………………………………………63
81. Refuelling the Machine ……………………………………………………………………..64
82. Low Fuel Levels ………………………………………………………………………….64
83. Filling the Tank ……………………………………………………………………………64
84. Moving A Disabled Machine ………………………………………………………………66
85. Introduction …………………………………………………………………………………66
86. Lowering the Boom in an Emergency …………………………………………….66
87. Retrieval …………………………………………………………………………………….66
88. Transporting the Machine ………………………………………………………………….67
89. Preparing for Road Travel …………………………………………………………….67
90. Before Using the Trailer-Transporter ………………………………………………67
91. Loading a Machine onto the Transporting Vehicle-Trailer ………………….68
92. Securing the Machine …………………………………………………………………..69
93. Unloading a Machine from the Transporting Vehicle …………………………70
94. Lifting a Machine ……………………………………………………………………………..71
95. Storage of the Machine …………………………………………………………………….73
96. Introduction …………………………………………………………………………………73
97. Storage Area ………………………………………………………………………………73
98. Prepare the Machine for Storage …………………………………………………..73
99. Put the Machine into Storage ………………………………………………………..74
100. During Storage ……………………………………………………………………………74
101. Take the Machine Out of Storage …………………………………………………..74
102. Routine Maintenance
103. Service Requirements ………………………………………………………………………75
104. Introduction …………………………………………………………………………………75
105. Owner-Operator Support ………………………………………………………………75
106. Service-Maintenance Agreements …………………………………………………75
107. Initial Service and Inspection …………………………………………………………75
108. Fit for Purpose Tests for Lifting Equipment ………………………………………76
109. Obtaining Replacement Parts ………………………………………………………..76
110. Health and Safety …………………………………………………………………………….77
111. Lubricants …………………………………………………………………………………..77
112. Battery ……………………………………………………………………………………….79
113. Service Schedules ……………………………………………………………………………81
114. Introduction …………………………………………………………………………………81
115. How to Use the Service Schedules ………………………………………………..81
116. Calendar Equivalents …………………………………………………………………..81
117. Pre-start Cold Checks, Service Points and Fluid Levels ……………………82
118. Functional Test and Final Inspection ………………………………………………85
119. Fluids, Lubricants and Capacities ……………………………………………………….86
120. Coolant Mixtures …………………………………………………………………………87
121. Fuels ………………………………………………………………………………………….88
122. Tools ………………………………………………………………………………………………90
123. Carrying Tools onto the Machine ……………………………………………………90
124. Prepare the Machine for Maintenance ………………………………………………..91
125. Introduction …………………………………………………………………………………91
126. How to Make the Machine Safe (Excavator Lowered) ………………………91
127. Cleaning the Machine ……………………………………………………………………….92
128. Introduction …………………………………………………………………………………92
129. Preparing the Machine for Cleaning ……………………………………………….92
130. Cleaning the Tracks ……………………………………………………………………..92
131. Checking for Damage ……………………………………………………………………….94
132. Check the Machine Body and Structure ………………………………………….94
133. Check the Hydraulic Hoses and Fittings …………………………………………94
134. Check the Electrical Circuits ………………………………………………………….94
135. Check the Seat and Seat Belt ……………………………………………………….94
136. Checking the ROPS-TOPS Structure ……………………………………………..95
137. Checking the Ram Piston Rods …………………………………………………….95
138. Greasing …………………………………………………………………………………………96
139. Introduction …………………………………………………………………………………96
140. Preparing the Machine for Greasing ………………………………………………96
141. Every 10 Hours or Daily ……………………………………………………………….96
142. Every 50 Hours or Weekly …………………………………………………………….98
143. Access Panels ……………………………………………………………………………….100
144. Introduction ……………………………………………………………………………….100
145. Engine Cover …………………………………………………………………………….100
146. Electrical System ……………………………………………………………………………101
147. Battery ……………………………………………………………………………………..101
148. Fuses ……………………………………………………………………………………….104
149. Engine ………………………………………………………………………………………….105
150. Oil and Filter ……………………………………………………………………………..105
151. Cooling System …………………………………………………………………………107
152. Drive Belt ………………………………………………………………………………….108
153. Air Filter ……………………………………………………………………………………108
154. Fuel System …………………………………………………………………………………..109
155. Introduction ……………………………………………………………………………….109
156. Water Separator and Engine Fuel Filter ……………………………………….. 110
157. Bleeding the Fuel System ………………………………………………………….. 111
158. Hydraulic System …………………………………………………………………………… 112
159. Introduction ………………………………………………………………………………. 112
160. Release the Hydraulic Pressure ………………………………………………….. 113
161. Oil and Filter …………………………………………………………………………….. 113
162. Tracks and Running Gear ………………………………………………………………. 116
163. Tracks ……………………………………………………………………………………… 116
164. Running Gear …………………………………………………………………………… 117
165. Attachments
166. Introduction …………………………………………………………………………………… 119
167. Attachments for your Machine ………………………………………………………….120
168. Quick Release Couplings ………………………………………………………………..121
169. Connecting and Disconnecting …………………………………………………….121
170. Buckets …………………………………………………………………………………………123
171. Bucket Selection ………………………………………………………………………..123
172. Removing a Bucket – Non Quickhitch Models ………………………………..124
173. Installing a Bucket – Non Quickhitch Models ………………………………….125
174. Removing a Bucket from a Quickhitch ………………………………………….125
175. Installing a Bucket on a Quickhitch ………………………………………………127
176. Replacing Bucket Teeth ………………………………………………………………128
177. JCB Hammermaster Breakers ………………………………………………………….129
178. Introduction ……………………………………………………………………………….129
179. Operation ………………………………………………………………………………….130
180. Specifications
181. Lifting Regulations and Safe Working Loads ………………………………………131
182. Introduction ……………………………………………………………………………….131
183. Static Dimensions …………………………………………………………………………..132
184. Performance Dimensions ………………………………………………………………..133
185. Noise Data …………………………………………………………………………………….134
186. Introduction ……………………………………………………………………………….134
187. All Machines ……………………………………………………………………………..134
188. Vibration Data ………………………………………………………………………………..135
189. Introduction ……………………………………………………………………………….135
190. 8008 CTS …………………………………………………………………………………136
191. 8010 CTS …………………………………………………………………………………136
192. Warranty Information
193. Machine Service Record Sheet ………………………………………………………..137
194. Registration Information ………………………………………………………………….139
195. European Community Standards
196. EC Declaration of Conformity …………………………………………………………..141
197. Introduction ……………………………………………………………………………….141
198. Explanation of the EC Declaration of Conformity ……………………………143

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