JCB 800D Workmax Operator Manual 9811-5150

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JCB 800D Workmax Operator Manual 9811-5150 - Image 3

JCB 800D Workmax Operator Manual 9811-5150 - Image 4

JCB 800D Workmax Operator Manual 9811-5150 - Image 5

jcb 800d workmax operator manual 9811 5150 2

jcb 800d workmax operator manual 9811 5150 3

JCB 800D Workmax Operator Manual 9811-5150

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-5150
Number of Pages: 260
Size: 23.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 800D Workmax

1. Safety Notices
2. Important Information ……………………………………………………………………….xiii
3. The Operator Manual …………………………………………………………………..xiii
4. Safety Warnings ………………………………………………………………………….xiv
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………2
10. Cab-Canopy …………………………………………………………………………………2
11. Cross References ………………………………………………………………………….2
12. Machine Description …………………………………………………………………………..3
13. The JCB Workmax 800D ………………………………………………………………..3
14. Intended Use ………………………………………………………………………………..3
15. Component Location ……………………………………………………………………..4
16. Safety Check List ……………………………………………………………………………….6
17. Safety – Yours and Others ………………………………………………………………6
18. General Safety ……………………………………………………………………………..7
19. Operating Safety …………………………………………………………………………10
20. Maintenance Safety ……………………………………………………………………..18
21. Safety Labels …………………………………………………………………………………..28
22. Introduction …………………………………………………………………………………28
23. Safety Label Identification …………………………………………………………….29
24. Part Numbers and Description ………………………………………………………31
25. Identifying Your Machine …………………………………………………………………..34
26. Machine Identification Plate ………………………………………………………….34
27. Typical Product Identification Number Data Plate …………………………….36
28. Component Identification Plates …………………………………………………….36
29. Operation
30. Introduction ……………………………………………………………………………………..39
31. Before Entering the Cab ……………………………………………………………………40
32. Entering and Leaving the Cab ……………………………………………………………43
33. Introduction …………………………………………………………………………………43.
34. Seat Controls …………………………………………………………………………………..44
35. Introduction …………………………………………………………………………………44
36. Operator and Passenger Seat Usage …………………………………………….44
37. Adjustment …………………………………………………………………………………45
38. Seat Belts ……………………………………………………………………………………….46
39. Inertia Reel Seat Belt …………………………………………………………………..46
40. Visibility Aids ……………………………………………………………………………………49
41. Mirrors ……………………………………………………………………………………….49
42. Cab Layout ……………………………………………………………………………………..52
43. Component Key …………………………………………………………………………..52
44. Drive Controls, Switches and Instruments ……………………………………………54
45. Drive Controls ……………………………………………………………………………..54
46. Switches …………………………………………………………………………………….58
47. Instruments …………………………………………………………………………………64
48. Safety Equipment …………………………………………………………………………….67
49. Beacon ………………………………………………………………………………………67
50. Before Starting the Engine …………………………………………………………………68
51. Starting the Engine …………………………………………………………………………..71
52. Preparing the Machine for Travel ……………………………………………………….73
53. Introduction …………………………………………………………………………………73
54. Preparing for Road Travel …………………………………………………………….73
55. Preparing for Site Travel ……………………………………………………………….74
56. Getting the Machine Moving ………………………………………………………………75
57. Operating Practices ……………………………………………………………………..75
58. Operating Procedure ……………………………………………………………………77
59. 2-4 Wheel Drive …………………………………………………………………………..78
60. Stopping and Parking the Machine ……………………………………………………..79
61. Working with your Machine ……………………………………………………………….81
62. Operating Practices and Site Safety ………………………………………………81
63. Danger Zone ………………………………………………………………………………82
64. Clothing and Safety Equipment ……………………………………………………..82
65. Safety Practices ………………………………………………………………………….83
66. Operating on Slopes or Rough Terrain ……………………………………………85
67. Working with the Loadbay …………………………………………………………….86
68. Operating Environment ……………………………………………………………………..91
69. Operating in Low Temperatures …………………………………………………….91
70. Operating in High Temperatures ……………………………………………………91
71. Tow Hitch Options …………………………………………………………………………….93
72. Introduction …………………………………………………………………………………93
73. Connecting the Trailer ………………………………………………………………….94
74. Disconnecting the Trailer ………………………………………………………………96
75. Refuelling the Machine ……………………………………………………………………..97
76. Low Fuel Levels ………………………………………………………………………….97
77. Filling the Tank ……………………………………………………………………………97
78. Moving a Disabled Machine …………………………………………………………….100
79. Transporting the Machine ………………………………………………………………..101
80. Prepare for Road Travel ……………………………………………………………..101
81. Before Using the Trailer-Transporter …………………………………………….102
82. Loading a Machine onto the Transporting Vehicle-Trailer ………………..103
83. Secure the Machine in Position ……………………………………………………104
84. Lifting the Machine …………………………………………………………………….105
85. Storage of the Machine …………………………………………………………………..107
86. Introduction ……………………………………………………………………………….107
87. Storage Area …………………………………………………………………………….107
88. Prepare the Machine for Storage …………………………………………………107
89. Put the Machine into Storage ………………………………………………………108
90. During Storage ………………………………………………………………………….109
91. Take the Machine Out of Storage …………………………………………………109
92. Routine Maintenance
93. Service Requirements ……………………………………………………………………. 111
94. Introduction ………………………………………………………………………………. 111
95. Owner-Operator Support ……………………………………………………………. 112
96. Service-Maintenance Agreements ………………………………………………. 113
97. Initial Service and Inspection ………………………………………………………. 113
98. Obtaining Replacement Parts ……………………………………………………… 113
99. Health and Safety ………………………………………………………………………….. 114
100. Lubricants ………………………………………………………………………………… 114
101. Battery …………………………………………………………………………………….. 118
102. Service Schedules ………………………………………………………………………….122
103. Introduction ……………………………………………………………………………….122
104. How to Use the Service Schedules ………………………………………………123
105. Hours and Distance Equivalents ………………………………………………….124
106. Pre-start Cold Checks, Service Points and Fluid Levels ………………….125
107. Functional Tests and Final Inspection …………………………………………..131
108. Fluids, Lubricants and Capacities ……………………………………………………..134
109. Types of Fuel …………………………………………………………………………….135
110. Coolant Mixtures ……………………………………………………………………….138
111. Prepare the Machine for Maintenance ………………………………………………140
112. Introduction ……………………………………………………………………………….140
113. Make the Machine Safe ………………………………………………………………140
114. Cleaning the Machine ……………………………………………………………………..141
115. Introduction ……………………………………………………………………………….141
116. Prepare the Machine for Cleaning ………………………………………………..142
117. Cleaning …………………………………………………………………………………..143
118. Checking for Damage ……………………………………………………………………..146
119. Check the Machine Body and Structure ………………………………………..146
120. Check the Tyres ………………………………………………………………………..146
121. Check the Seat and Seat Belt ……………………………………………………..147
122. Checking the ROPS …………………………………………………………………..148
123. Greasing ……………………………………………………………………………………….150
124. Introduction ……………………………………………………………………………….150
125. Prepare the Machine for Greasing ……………………………………………….151
126. Access Panels ……………………………………………………………………………….154
127. Introduction ……………………………………………………………………………….154
128. Front Access Panel ……………………………………………………………………154
129. Brakes ………………………………………………………………………………………….156
130. Park Brake ………………………………………………………………………………..156
131. Foot Brake ………………………………………………………………………………..161
132. Electrical System ……………………………………………………………………………165
133. Battery ……………………………………………………………………………………..165
134. Fuses ……………………………………………………………………………………….172
135. Relays ……………………………………………………………………………………..174
136. Engine ………………………………………………………………………………………….175
137. Oil and Filter ……………………………………………………………………………..175
138. Cooling System …………………………………………………………………………180
139. Alternator Drive Belt …………………………………………………………………..188
140. Air Filter ……………………………………………………………………………………190
141. Fuel System …………………………………………………………………………………..194
142. Introduction ……………………………………………………………………………….194
143. Draining and Cleaning the Fuel Filter-Water Separator ……………………195
144. Changing the Fuel Filter ……………………………………………………………..197
145. Bleeding the Fuel System …………………………………………………………..198
146. Accelerator Free Travel ………………………………………………………………200
147. Speed Control and Governor ……………………………………………………….200
148. Transmission …………………………………………………………………………………202
149. Gearbox ……………………………………………………………………………………202
150. Rear Axle ………………………………………………………………………………….204
151. Front Axle (4WD only) ………………………………………………………………..206
152. Checking the Driveshaft CV Joint Gaiters ……………………………………..208
153. Checking the CVT Belt ……………………………………………………………….209
154. Steering and Suspension ………………………………………………………………..210
155. Wheel Alignment ……………………………………………………………………….210
156. Tyres and Wheels ………………………………………………………………………….. 211
157. Tyre Inflation …………………………………………………………………………….. 211
158. Tyre Replacement ……………………………………………………………………..213
159. Checking the Wheel Nut Torques …………………………………………………214
160. Replace a Wheel ……………………………………………………………………….214
161. Specifications
162. Static Dimensions …………………………………………………………………………..217
163. Tyre Sizes and Pressures ………………………………………………………………..220
164. Performance Dimensions ………………………………………………………………..221
165. Main Specifications …………………………………………………………………….221
166. Speeds …………………………………………………………………………………….222
167. Electrical Equipment ……………………………………………………………………….223
168. Trailer Towing ………………………………………………………………………………..224
169. Towing Limitations ……………………………………………………………………..224
170. Noise Data …………………………………………………………………………………….225
171. Vibration Data ………………………………………………………………………………..226
172. Introduction ……………………………………………………………………………….226
173. Workmax 800D ………………………………………………………………………….228
174. Warranty Information
175. Machine Service Record Sheet ………………………………………………………..231
176. Registration Information ………………………………………………………………….239
177. European Community Standards
178. EC Declaration of Conformity …………………………………………………………..241
179. Introduction ……………………………………………………………………………….241

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