JCB 8025 ZTS, 8026 CTS, 8030 ZTS, 8035 ZTS Operator Manual 9811-9950

JCB 8025 ZTS, 8026 CTS, 8030 ZTS, 8035 ZTS Operator Manual 9811-9950 - Image 2

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jcb 8025 zts 8026 cts 8030 zts 8035 zts operator manual 9811 9950 3

JCB 8025 ZTS, 8026 CTS, 8030 ZTS, 8035 ZTS Operator Manual 9811-9950

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-9950
Number of Pages: 216
Size: 19.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 8025 ZTS, 8026 CTS, 8030 ZTS, 8035 ZTS

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Location of Manual ………………………………………………………………………………………………………………. 2
10. Safety
11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
12. Safety Warnings …………………………………………………………………………………………………………………… 3
13. General Safety …………………………………………………………………………………………………………………….. 4
14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
15. About the Product
16. Introduction
17. General ……………………………………………………………………………………………………………………………….. 7
18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
19. Product Compliance ……………………………………………………………………………………………………………… 7
20. Description
21. General ……………………………………………………………………………………………………………………………….. 8
22. Intended Use ……………………………………………………………………………………………………………………….. 8
23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
25. Danger Zone ……………………………………………………………………………………………………………………….. 8
26. Main Component Locations …………………………………………………………………………………………………… 9
27. Product and Component Identification
28. Machine …………………………………………………………………………………………………………………………….. 10
29. Engine ………………………………………………………………………………………………………………………………. 10
30. Operator Protective Structure ………………………………………………………………………………………………. 11
31. Safety Labels
32. General ……………………………………………………………………………………………………………………………… 12
33. Safety Label Identification ……………………………………………………………………………………………………. 12
34. Operator Station
35. Component Locations …………………………………………………………………………………………………………. 14
36. Console Switches
37. General ……………………………………………………………………………………………………………………………… 15
38. Work Lights ……………………………………………………………………………………………………………………….. 15
39. Beacon ……………………………………………………………………………………………………………………………… 15
40. Overload Warning System …………………………………………………………………………………………………… 15
41. Window Wipers ………………………………………………………………………………………………………………….. 16
42. Interior Switches
43. Ignition Switch ……………………………………………………………………………………………………………………. 17
44. Cab Interior Light ……………………………………………………………………………………………………………….. 17
45. Operation
46. Introduction
47. General ……………………………………………………………………………………………………………………………… 19
48. Operating Safety
49. General ……………………………………………………………………………………………………………………………… 20
50. Worksite Safety ………………………………………………………………………………………………………………….. 22
51. Risk Assessment ……………………………………………………………………………………………………………….. 23
52. Walk-Around Inspection
53. General ……………………………………………………………………………………………………………………………… 25
54. Entering and Leaving the Operator Station
55. General ……………………………………………………………………………………………………………………………… 26
56. Emergency Exit ………………………………………………………………………………………………………………….. 28
57. Doors
58. Operator Door ……………………………………………………………………………………………………………………. 30
59. Windows
60. Front Window …………………………………………………………………………………………………………………….. 32
61. Side Window ……………………………………………………………………………………………………………………… 33
62. Before Starting the Engine
63. General ……………………………………………………………………………………………………………………………… 35
64. Operator Seat
65. General ……………………………………………………………………………………………………………………………… 36
66. Basic Seat …………………………………………………………………………………………………………………………. 36
67. Suspension Seat ………………………………………………………………………………………………………………… 37
68. Seat Belt
69. General ……………………………………………………………………………………………………………………………… 38
70. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 38
71. Static Seat Belt ………………………………………………………………………………………………………………….. 39
72. Starting the Engine
73. General ……………………………………………………………………………………………………………………………… 42
74. Immobiliser ………………………………………………………………………………………………………………………… 43
75. Warming Up ………………………………………………………………………………………………………………………. 46
76. Stopping and Parking
77. General ……………………………………………………………………………………………………………………………… 47
78. Preparing for Travel
79. General ……………………………………………………………………………………………………………………………… 48
80. Preparing for Worksite Travel ………………………………………………………………………………………………. 48
81. Beacon ……………………………………………………………………………………………………………………………… 48
82. Safety Equipment
83. General ……………………………………………………………………………………………………………………………… 50
84. Slew Lock …………………………………………………………………………………………………………………………. 50
85. Control Lock ………………………………………………………………………………………………………………………. 50
86. Drive Controls
87. Track Controls ……………………………………………………………………………………………………………………. 52
88. Hand Throttle Control …………………………………………………………………………………………………………. 52
89. Instruments
90. General ……………………………………………………………………………………………………………………………… 54
91. Instrument Panel ………………………………………………………………………………………………………………… 54
92. Fuel Gauge ……………………………………………………………………………………………………………………….. 54
93. Getting the Machine Moving
94. General ……………………………………………………………………………………………………………………………… 56
95. Driving the Machine
96. General ……………………………………………………………………………………………………………………………… 57
97. Operating Levers-Pedals
98. General ……………………………………………………………………………………………………………………………… 58
99. Control Layouts ………………………………………………………………………………………………………………….. 58
100. Excavator Arm Controls ………………………………………………………………………………………………………. 58
101. Dozer Blade Controls …………………………………………………………………………………………………………. 63
102. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 63
103. Lifting and Loading
104. General ……………………………………………………………………………………………………………………………… 66
105. Load Charts ………………………………………………………………………………………………………………………. 66
106. Overload Warning System …………………………………………………………………………………………………… 67
107. Working with the Excavator Arm
108. General ……………………………………………………………………………………………………………………………… 68
109. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 68
110. Lifting With the Excavator Arm …………………………………………………………………………………………….. 68
111. Digging ……………………………………………………………………………………………………………………………… 69
112. Working with the Dozer Blade
113. General ……………………………………………………………………………………………………………………………… 72
114. Dozing and Grading ……………………………………………………………………………………………………………. 72
115. Scraping and Cutting ………………………………………………………………………………………………………….. 72
116. Backfilling ………………………………………………………………………………………………………………………….. 73
117. Slopes
118. General ……………………………………………………………………………………………………………………………… 74
119. Driving on Slopes ………………………………………………………………………………………………………………. 74
120. Working on Slopes …………………………………………………………………………………………………………….. 74
121. Heating, Ventilating and Air-Conditioning (HVAC)
122. General ……………………………………………………………………………………………………………………………… 76
123. Air-Conditioning Controls …………………………………………………………………………………………………….. 76
124. Cab Heater Controls …………………………………………………………………………………………………………… 76
125. Power Sockets
126. Auxiliary Power Socket ……………………………………………………………………………………………………….. 78
127. Battery Isolator
128. General ……………………………………………………………………………………………………………………………… 79
129. Fire Extinguisher
130. General ……………………………………………………………………………………………………………………………… 80
131. Moving a Disabled Machine
132. General ……………………………………………………………………………………………………………………………… 82
133. Getting the Machine Unstuck ………………………………………………………………………………………………. 82
134. Jump-Starting the Engine ……………………………………………………………………………………………………. 82
135. Retrieval ……………………………………………………………………………………………………………………………. 83
136. Excavator Arm (Emergency Operation) …………………………………………………………………………………. 83
137. Lifting the Machine
138. General ……………………………………………………………………………………………………………………………… 85
139. Transporting the Machine
140. General ……………………………………………………………………………………………………………………………… 86
141. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 86
142. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………… 88
143. Operating Environment
144. General ……………………………………………………………………………………………………………………………… 90
145. Operating in Low Temperatures …………………………………………………………………………………………… 90
146. Operating in High Temperatures …………………………………………………………………………………………… 90
147. Refuelling
148. General ……………………………………………………………………………………………………………………………… 92
149. Low Fuel Levels …………………………………………………………………………………………………………………. 92
150. Filling the Tank …………………………………………………………………………………………………………………… 92
151. Attachments
152. Working with Attachments
153. Introduction ………………………………………………………………………………………………………………………… 93
154. Attachments for your Machine ……………………………………………………………………………………………… 93
155. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………… 94
156. Impact Protection ……………………………………………………………………………………………………………….. 97
157. Direct-Mounted Attachments
158. General ……………………………………………………………………………………………………………………………… 98
159. Quickhitch
160. Excavator Arm Quickhitch …………………………………………………………………………………………………… 99
161. Buckets
162. General ……………………………………………………………………………………………………………………………. 101
163. Bucket Teeth ……………………………………………………………………………………………………………………. 101
164. Rockbreaker
165. General ……………………………………………………………………………………………………………………………. 105
166. Preservation and Storage
167. Cleaning
168. General ……………………………………………………………………………………………………………………………. 109
169. Preparation ………………………………………………………………………………………………………………………. 109
170. Checking For Damage
171. General ……………………………………………………………………………………………………………………………. 111
172. Storage
173. General ……………………………………………………………………………………………………………………………. 112
174. Put into Storage ……………………………………………………………………………………………………………….. 112
175. During Storage …………………………………………………………………………………………………………………. 112
176. Take out of Storage ………………………………………………………………………………………………………….. 113
177. Security
178. General ……………………………………………………………………………………………………………………………. 114
179. JCB Plantguard ………………………………………………………………………………………………………………… 114
180. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 114
181. Maintenance
182. Introduction
183. General ……………………………………………………………………………………………………………………………. 115
184. Owner-Operator Support ……………………………………………………………………………………………………. 115
185. Service-Maintenance Agreements ………………………………………………………………………………………. 115
186. Obtaining Spare Parts ………………………………………………………………………………………………………. 116
187. Maintenance Safety
188. General ……………………………………………………………………………………………………………………………. 117
189. Fluids and Lubricants ……………………………………………………………………………………………………….. 118
190. Maintenance Schedules
191. General ……………………………………………………………………………………………………………………………. 122
192. How to Use the Maintenance Schedules …………………………………………………………………………….. 122
193. Maintenance Intervals ……………………………………………………………………………………………………….. 122
194. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 123
195. Functional Tests and Final Inspection …………………………………………………………………………………. 124
196. Maintenance Positions
197. General ……………………………………………………………………………………………………………………………. 126
198. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 126
199. Service Points
200. General ……………………………………………………………………………………………………………………………. 127
201. Access Apertures
202. General ……………………………………………………………………………………………………………………………. 130
203. Battery Cover …………………………………………………………………………………………………………………… 130
204. Engine Compartment Cover ………………………………………………………………………………………………. 130
205. Hydraulic Compartment Cover …………………………………………………………………………………………… 131
206. Tools
207. General ……………………………………………………………………………………………………………………………. 133
208. Toolbox ……………………………………………………………………………………………………………………………. 133
209. Lubrication
210. General ……………………………………………………………………………………………………………………………. 134
211. Preparation ………………………………………………………………………………………………………………………. 134
212. Attachments
213. General …………………………………………………………………………………………………………………………… 135
214. Body and Framework
215. General …………………………………………………………………………………………………………………………… 136
216. Slew Ring Bearings ………………………………………………………………………………………………………….. 136
217. Pivot Pins ………………………………………………………………………………………………………………………… 137
218. Operator Station
219. General …………………………………………………………………………………………………………………………… 139
220. Operator Protective Structure …………………………………………………………………………………………….. 139
221. Seat ………………………………………………………………………………………………………………………………… 139
222. Seat Belt …………………………………………………………………………………………………………………………. 139
223. Controls …………………………………………………………………………………………………………………………… 140
224. Engine
225. General …………………………………………………………………………………………………………………………… 141
226. Oil …………………………………………………………………………………………………………………………………… 141
227. Drive Belt ………………………………………………………………………………………………………………………… 144
228. Air Filter
229. General …………………………………………………………………………………………………………………………… 145
230. Dust Valve ………………………………………………………………………………………………………………………. 145
231. Fuel System
232. General …………………………………………………………………………………………………………………………… 146
233. Water Separator ………………………………………………………………………………………………………………. 146
234. Cooling System
235. General …………………………………………………………………………………………………………………………… 148
236. Coolant ……………………………………………………………………………………………………………………………. 148
237. Cooling Pack …………………………………………………………………………………………………………………… 148
238. Tracks
239. General …………………………………………………………………………………………………………………………… 150
240. Steel ……………………………………………………………………………………………………………………………….. 150
241. Rubber ……………………………………………………………………………………………………………………………. 152
242. Track Gearbox
243. Oil …………………………………………………………………………………………………………………………………… 153
244. Hydraulic System
245. General …………………………………………………………………………………………………………………………… 154
246. Services ………………………………………………………………………………………………………………………….. 155
247. Oil …………………………………………………………………………………………………………………………………… 155
248. Cylinder Rams …………………………………………………………………………………………………………………. 155
249. Electrical System
250. General …………………………………………………………………………………………………………………………… 157
251. Battery …………………………………………………………………………………………………………………………….. 157
252. Battery Isolator ………………………………………………………………………………………………………………… 158
253. Fuses ……………………………………………………………………………………………………………………………… 159
254. Window Washer ……………………………………………………………………………………………………………….. 160
255. Miscellaneous
256. Fire Extinguisher ………………………………………………………………………………………………………………. 161
257. Technical Data
258. Static Dimensions
259. Dimensions ………………………………………………………………………………………………………………………. 163
260. Weights …………………………………………………………………………………………………………………………… 166
261. Visibility Diagrams ………………………………………………

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