JCB 8025Z, 8030Z, 8035Z Operator Manual 9811-6250

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JCB 8025Z, 8030Z, 8035Z Operator Manual 9811-6250

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-6250
Number of Pages: 336
Size: 17.1MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 8025Z, 8030Z, 8035Z

1. Safety Notices
2. Important Information ………………………………………………………………………. xv
3. The Operator Manual ………………………………………………………………….. xv
4. Safety Warnings ………………………………………………………………………….xvi
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………2
10. Left Side, Right Side ………………………………………………………………………2
11. Cab-Canopy …………………………………………………………………………………2
12. Cross References ………………………………………………………………………….3
13. Machine Description …………………………………………………………………………..4
14. The JCB Mini Excavator …………………………………………………………………4
15. Intended Use ………………………………………………………………………………..4
16. Component Locations ……………………………………………………………………4
17. Safety Check List ……………………………………………………………………………….6
18. Safety – Yours and Others ………………………………………………………………6
19. General Safety ……………………………………………………………………………..7
20. Operating Safety …………………………………………………………………………10
21. Maintenance Safety ……………………………………………………………………..22
22. Safety Labels …………………………………………………………………………………..33
23. Introduction …………………………………………………………………………………33
24. Safety Label Identification …………………………………………………………….34
25. Identifying Your Machine …………………………………………………………………..39
26. Data Plate …………………………………………………………………………………..39
27. Machine Security ……………………………………………………………………………..43
28. Introduction …………………………………………………………………………………43
29. JCB Plantguard …………………………………………………………………………..43
30. Construction Equipment Security And Registration Scheme (CESAR) .43
31. Operation
32. Introduction ……………………………………………………………………………………..45
33. Before Entering the Cab ……………………………………………………………………46
34. Entering and Leaving the Cab ……………………………………………………………48
35. Entering the Cab …………………………………………………………………………49
36. Emergency Exit of Cab …………………………………………………………………49
37. Doors and Windows …………………………………………………………………………51
38. Opening and Closing the Door ………………………………………………………51
39. Securing the Door in the Open Position ………………………………………….52
40. Opening and Closing the Windscreen …………………………………………….54
41. Opening and Closing the Side Window …………………………………………..57
42. Seat Controls …………………………………………………………………………………..58
43. General ………………………………………………………………………………………58
44. Introduction …………………………………………………………………………………58
45. Standard Seat ……………………………………………………………………………..59
46. Suspension Seat – when fitted ……………………………………………………….60
47. Seat Belts ……………………………………………………………………………………….61
48. Static Seat Belt ……………………………………………………………………………61
49. Cab Layout ……………………………………………………………………………………..64
50. Switches and Instruments …………………………………………………………………66
51. Switches …………………………………………………………………………………….66
52. Instrument Cluster ……………………………………………………………………….70
53. Heater and Air Conditioning (if fitted) ……………………………………………..74
54. Heater Controls …………………………………………………………………………..74
55. Safety Equipment …………………………………………………………………………….75
56. Fire Extinguisher (If fitted) …………………………………………………………….75
57. Overload Warning System …………………………………………………………….76
58. Typical Load Chart ………………………………………………………………………77
59. Operating Levers-Pedals …………………………………………………………………..78
60. Engine Control …………………………………………………………………………….78
61. Track Controls …………………………………………………………………………….79
62. Dozer Controls ……………………………………………………………………………81
63. Excavator Controls ………………………………………………………………………83
64. Before Starting the Engine …………………………………………………………………95
65. Starting the Engine …………………………………………………………………………..98
66. Warming Up ………………………………………………………………………………..99
67. Immobiliser ……………………………………………………………………………….100
68. Stopping and Parking the Machine ……………………………………………………106
69. Operating Environment ……………………………………………………………………108
70. Introduction ……………………………………………………………………………….108
71. Operating in Low Temperatures …………………………………………………..108
72. Operating in a Cold Climate (Below 0°C) ………………………………………109
73. Operating in High Temperatures ………………………………………………….109
74. Operating in Dusty or Sandy Areas ……………………………………………… 110
75. Operating in Coastal Regions …………………………………………………….. 110
76. Operating on Wet or Soft Ground ………………………………………………… 110
77. Preparing the Machine for Travel …………………………………………………….. 111
78. Preparing for Site Travel …………………………………………………………….. 112
79. Working with your Machine …………………………………………………………….. 114
80. Operating Practices and Site Safety ……………………………………………. 114
81. Clothing and Safety Equipment …………………………………………………… 115
82. Log Moving-Handling …………………………………………………………………. 115
83. Danger Zone ……………………………………………………………………………. 115
84. Safety Warnings ……………………………………………………………………….. 116
85. Use of Machines on Gradients or Slopes ………………………………………121
86. Digging …………………………………………………………………………………….123
87. Working with the Dozer ………………………………………………………………127
88. Lifting (Object Handling) ……………………………………………………………..129
89. Getting the Machine Moving …………………………………………………………….132
90. Operating Practices ……………………………………………………………………132
91. Operating Procedure ………………………………………………………………….133
92. Refuelling the Machine ……………………………………………………………………134
93. Low Fuel Levels ………………………………………………………………………..134
94. Filling the Tank ………………………………………………………………………….134
95. Moving A Disabled Machine …………………………………………………………….137
96. Introduction ……………………………………………………………………………….137
97. Lowering the Boom in an Emergency …………………………………………..137
98. Retrieval …………………………………………………………………………………..138
99. Transporting the Machine ………………………………………………………………..140
100. Preparing for Road Travel …………………………………………………………..140
101. Before Using the Trailer-Transporter …………………………………………….141
102. Loading a Machine onto the Transporting Vehicle ………………………….142
103. Securing the Machine …………………………………………………………………144
104. Unloading a Machine from the Transporting Vehicle ……………………….146
105. Lifting a Machine ……………………………………………………………………………148
106. Storage of the Machine …………………………………………………………………..150
107. Introduction ……………………………………………………………………………….150
108. Storage Area …………………………………………………………………………….150
109. Prepare the Machine for Storage …………………………………………………150
110. Put the Machine into Storage ………………………………………………………151
111. During Storage ………………………………………………………………………….151
112. Take the Machine Out of Storage …………………………………………………152
113. Routine Maintenance
114. Service Requirements …………………………………………………………………….153
115. Introduction ……………………………………………………………………………….153
116. Owner-Operator Support …………………………………………………………….154
117. Service-Maintenance Agreements ……………………………………………….155
118. Fit for Purpose Tests for Lifting Equipment …………………………………….155
119. Obtaining Replacement Parts ………………………………………………………155
120. Health and Safety …………………………………………………………………………..156
121. Lubricants …………………………………………………………………………………156
122. Battery ……………………………………………………………………………………..160
123. Service Schedules ………………………………………………………………………….164
124. Introduction ……………………………………………………………………………….164
125. How to Use the Service Schedules ………………………………………………165
126. Pre Start Cold Checks, Service Points and Fluid Levels ………………….167
127. Functional Test and Final Inspection …………………………………………….172
128. Fluids, Lubricants and Capacities ……………………………………………………..174
129. Coolant Mixtures ……………………………………………………………………….175
130. Fuels ………………………………………………………………………………………..177
131. Tools …………………………………………………………………………………………….184
132. Carrying Tools onto the Machine ………………………………………………….184
133. Toolbox (if fitted) ………………………………………………………………………..184
134. Prepare the Machine for Maintenance ………………………………………………185
135. Introduction ……………………………………………………………………………….185
136. How to Make the Machine Safe (Boom Lowered) …………………………..186
137. Cleaning the Machine ……………………………………………………………………..187
138. Preparing the Machine for Cleaning ……………………………………………..187
139. Introduction ……………………………………………………………………………….187
140. Cleaning the Tracks ……………………………………………………………………189
141. Checking for Damage ……………………………………………………………………..191
142. Check the Machine Body and Structure ………………………………………..191
143. Check the Tyres ………………………………………………………………………..191
144. Check the Seat and Seat Belt ……………………………………………………..192
145. Check the Hydraulic Hoses and Fittings ……………………………………….192
146. Checking the ROPS-FOPS Structure ……………………………………………194
147. Checking the Ram Piston Rods …………………………………………………..194
148. Greasing ……………………………………………………………………………………….195
149. Introduction ……………………………………………………………………………….195
150. Pivot Pins …………………………………………………………………………………196
151. Slew Ring Bearings ……………………………………………………………………198
152. Slew Ring Gear Teeth ………………………………………………………………..199
153. Access Panels ……………………………………………………………………………….201
154. Engine Cover …………………………………………………………………………….201
155. Hydraulic Bay Cover …………………………………………………………………..202
156. Electrical System ……………………………………………………………………………203
157. Battery ……………………………………………………………………………………..203
158. Fuses ……………………………………………………………………………………….210
159. Bulbs ……………………………………………………………………………………….214
160. Engine ………………………………………………………………………………………….215
161. Oil and Filter ……………………………………………………………………………..215
162. Cooling System …………………………………………………………………………219
163. Fan Belt ……………………………………………………………………………………222
164. Air Filter ……………………………………………………………………………………224
165. Fuel System …………………………………………………………………………………..227
166. Introduction ……………………………………………………………………………….227
167. Water Separator and Engine Fuel Filter ………………………………………..229
168. Bleeding the System ………………………………………………………………….239
169. Hydraulic System ……………………………………………………………………………244
170. Introduction ……………………………………………………………………………….244
171. Releasing the Hydraulic Pressure ………………………………………………..246
172. Oil and Filter ……………………………………………………………………………..247
173. Tracks and Running Gear ……………………………………………………………….250
174. Checking the Track Gearbox Oil Level ………………………………………….250
175. Changing the Track Gearbox Oil ………………………………………………….251
176. Checking the Track Tension ………………………………………………………..252
177. Fire Extinguisher (if fitted) ………………………………………………………………..255
178. Checking the Fire Extinguisher ……………………………………………………255
179. Optional Attachments
180. Introduction ……………………………………………………………………………………257
181. Attachments for your Machine ………………………………………………………….260
182. Introduction ……………………………………………………………………………….260
183. Impact Protection ……………………………………………………………………………263
184. Connecting-Disconnecting Hydraulic Hoses ……………………………………….264
185. Introduction ……………………………………………………………………………….264
186. Connecting the Hydraulic Hoses ………………………………………………….265
187. Disconnecting the Hydraulic Hoses ………………………………………………267
188. Quick Release Couplings ……………………………………………………………269
189. Quickhitch Assembly ………………………………………………………………………272
190. Introduction ……………………………………………………………………………….272
191. Installation ………………………………………………………………………………..273
192. Removal …………………………………………………………………………………..274
193. Maintenance ……………………………………………………………………………..274
194. Buckets …………………………………………………………………………………………275
195. Bucket Selection ………………………………………………………………………..275
196. Removing a Bucket – Non Quickhitch Models ………………………………..276
197. Installing a Bucket – Non Quickhitch Models ………………………………….278
198. Removing a Bucket from a Quickhitch ………………………………………….279
199. Installing a Bucket on a Quickhitch ………………………………………………281
200. Replacing Bucket Teeth ………………………………………………………………283
201. Quickhitch Rockbreaker ………………………………………………………………….284
202. Introduction ……………………………………………………………………………….284
203. Removing a Quickhitch Rockbreaker ……………………………………………284
204. Installing a Quickhitch Rockbreaker ……………………………………………..288
205. Operation ………………………………………………………………………………….289
206. Specifications
207. Lifting Regulations and Safe Working Loads ………………………………………291
208. Information ……………………………………………………………………………….291
209. Machine Weights ……………………………………………………………………………292
210. Static Dimensions …………………………………………………………………………..293
211. Performance Dimensions ………………………………………………………………..295
212. Auxiliary Pressures …………………………………………………………………………297
213. Noise Data …………………………………………………………………………………….299
214. Introduction ……………………………………………………………………………….299
215. All Machines ……………………………………………………………………………..300
216. Vibration ……………………………………………………………………………………….301
217. Introduction ……………………………………………………………………………….301
218. 8025Z, 8030Z ……………………………………………………………………………303
219. 8035Z ………………………………………………………………………………………304
220. Warranty
221. Machine Service Record Sheet ………………………………………………………..307
222. Registration Information …………………………………………………………………. 311
223. European Community Standards
224. EC Declaration of Conformity …………………………………………………………..313
225. Introduction ……………………………………………………………………………….313
226. Explanation of the EC Declaration of Conformity ……………………………316

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