JCB 8040 ZTS, 8045 ZTS, 8050 RTS, 8050 ZTS, 8055 RTS, 8055 ZTS Operator Manual 9821-2600

JCB 8040 ZTS, 8045 ZTS, 8050 RTS, 8050 ZTS, 8055 RTS, 8055 ZTS Operator Manual 9821-2600 - Image 2

JCB 8040 ZTS, 8045 ZTS, 8050 RTS, 8050 ZTS, 8055 RTS, 8055 ZTS Operator Manual 9821-2600 - Image 3

JCB 8040 ZTS, 8045 ZTS, 8050 RTS, 8050 ZTS, 8055 RTS, 8055 ZTS Operator Manual 9821-2600 - Image 4

JCB 8040 ZTS, 8045 ZTS, 8050 RTS, 8050 ZTS, 8055 RTS, 8055 ZTS Operator Manual 9821-2600 - Image 5

jcb 8040 zts 8045 zts 8050 rts 8050 zts 8055 rts 8055 zts operator manual 9821 2600 2

jcb 8040 zts 8045 zts 8050 rts 8050 zts 8055 rts 8055 zts operator manual 9821 2600 3

JCB 8040 ZTS, 8045 ZTS, 8050 RTS, 8050 ZTS, 8055 RTS, 8055 ZTS Operator Manual 9821-2600

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-2600
Number of Pages: 190
Size: 20.1MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 8040 ZTS, 8045 ZTS, 8050 RTS, 8050 ZTS, 8055 RTS, 8055 ZTS

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About this Manual ………………………………………………………………………………3
7. Machine Model and Serial Number ………………………………………………….3
8. Using this Manual ………………………………………………………………………….3
9. Left Side, Right Side ………………………………………………………………………3
10. Cab-Canopy …………………………………………………………………………………4
11. Cross References ………………………………………………………………………….4
12. Machine Description …………………………………………………………………………..5
13. The JCB Midi Excavator …………………………………………………………………5
14. Intended Use ………………………………………………………………………………..5
15. Component Location ……………………………………………………………………..5
16. Safety Check List ……………………………………………………………………………….6
17. Safety – Yours and Others ………………………………………………………………6
18. General Safety ……………………………………………………………………………..6
19. Operating Safety …………………………………………………………………………..8
20. Maintenance Safety ……………………………………………………………………..12
21. Safety Labels …………………………………………………………………………………..16
22. Introduction …………………………………………………………………………………16
23. Safety Label Identification …………………………………………………………….17
24. Identifying Your Machine …………………………………………………………………..20
25. Machine Identification Plate ………………………………………………………….20
26. Machine Security ……………………………………………………………………………..23
27. Introduction …………………………………………………………………………………23
28. JCB Plantguard …………………………………………………………………………..23
29. Construction Equipment Security And Registration Scheme (CESAR) .23
30. Immobiliser …………………………………………………………………………………23
31. Operation
32. Introduction ……………………………………………………………………………………..25
33. Before Entering the Cab ……………………………………………………………………26
34. Entering and Leaving the Cab ……………………………………………………………27
35. Emergency Exit …………………………………………………………………………..27
36. Doors and Windows …………………………………………………………………………28
37. Opening and Closing the Door ………………………………………………………28
38. Securing the Door in the Open Position ………………………………………….29
39. Opening and Closing the Front Window ………………………………………….30
40. Removing and Refitting the Windscreen Lower Panel ………………………31
41. Opening and Closing the Side Window …………………………………………..32
42. Seat Controls …………………………………………………………………………………..33
43. Introduction …………………………………………………………………………………33
44. Standard Seat ……………………………………………………………………………..34
45. Seat Belt …………………………………………………………………………………………35
46. Static Seat Belt ……………………………………………………………………………35
47. Cab Layout ……………………………………………………………………………………..37
48. Component Key …………………………………………………………………………..37
49. Drive Controls, Switches and Instruments ……………………………………………38
50. Drive Controls ……………………………………………………………………………..38
51. Switches …………………………………………………………………………………….40
52. Instrument Panel …………………………………………………………………………43
53. Heater and Air Conditioning (If fitted) ……………………………………………..46
54. Operating Levers-Pedals …………………………………………………………………..48
55. Introduction …………………………………………………………………………………48
56. Control Layouts …………………………………………………………………………..48
57. Excavator Controls ………………………………………………………………………48
58. Dozer Controls ……………………………………………………………………………52
59. Auxiliary Controls ………………………………………………………………………..54
60. Safety Equipment …………………………………………………………………………….57
61. Control Locks ……………………………………………………………………………..57
62. Overload Warning System (If fitted) ……………………………………………….58
63. Fire Extinguisher (If fitted) …………………………………………………………….59
64. Before Starting the Engine …………………………………………………………………60
65. Starting the Engine …………………………………………………………………………..62
66. Warming Up ………………………………………………………………………………..63
67. Immobiliser (If fitted) …………………………………………………………………….64
68. Stopping and Parking the Machine ……………………………………………………..67
69. Preparing the Machine for travel ………………………………………………………..68
70. Introduction …………………………………………………………………………………68
71. Preparing for Site Travel ……………………………………………………………….68
72. Working with the Machine …………………………………………………………………69
73. Operating Practices and Site Safety ………………………………………………69
74. Clothing and Safety Equipment ……………………………………………………..69
75. Danger Zone ………………………………………………………………………………69
76. Log Moving-Handling ……………………………………………………………………69
77. Safety Practices ………………………………………………………………………….69
78. Working with the Excavator …………………………………………………………..71
79. Lifting (Object Handling) ……………………………………………………………….75
80. Working with the Dozer ………………………………………………………………..78
81. Use of Machines on Gradients or Slopes ………………………………………..78
82. Operating Environment ……………………………………………………………………..80
83. Operating in Low Temperatures …………………………………………………….80
84. Operating in a Cold Climate (Below 0°C) ………………………………………..81
85. Operating in High Temperatures ……………………………………………………81
86. Operating in Dusty or Sandy Areas ………………………………………………..81
87. Operating in Coastal Regions ……………………………………………………….81
88. Operating on Wet or Soft Ground …………………………………………………..81
89. Getting the Machine Moving ………………………………………………………………82
90. Operating Practices ……………………………………………………………………..82
91. Operating Procedure ……………………………………………………………………82
92. Refuelling the Machine ……………………………………………………………………..83
93. Low Fuel Levels ………………………………………………………………………….83
94. Filling the Tank ……………………………………………………………………………83
95. Moving A Disabled Machine ………………………………………………………………85
96. Introduction …………………………………………………………………………………85
97. Lowering the Boom in an Emergency …………………………………………….85
98. Retrieval …………………………………………………………………………………….85
99. Transporting the Machine ………………………………………………………………….86
100. Preparing for Road Travel …………………………………………………………….86
101. Before Using the Trailer-Transporter ………………………………………………86
102. Loading a Machine onto the Transporting Vehicle ……………………………87
103. Securing the Machine …………………………………………………………………..88
104. Unloading a Machine from the Transporting Vehicle …………………………89
105. Lifting a Machine ……………………………………………………………………………..90
106. Storage of the Machine …………………………………………………………………….91
107. Introduction …………………………………………………………………………………91
108. Storage Area ………………………………………………………………………………91
109. Prepare the Machine for Storage …………………………………………………..91
110. Put the Machine into Storage ………………………………………………………..91
111. During Storage ……………………………………………………………………………91
112. Take the Machine Out of Storage …………………………………………………..92
113. Routine Maintenance
114. Service Requirements ………………………………………………………………………93
115. Introduction …………………………………………………………………………………93
116. Owner-Operator Support ………………………………………………………………93
117. Service-Maintenance Agreements …………………………………………………93
118. Fit for Purpose Tests for Lifting Equipment ………………………………………93
119. Obtaining Replacement Parts ………………………………………………………..94
120. Health and Safety …………………………………………………………………………….95
121. Lubricants …………………………………………………………………………………..95
122. Battery ……………………………………………………………………………………….97
123. Service Schedules ……………………………………………………………………………99
124. Introduction …………………………………………………………………………………99
125. How to Use the Service Schedules ………………………………………………..99
126. Calendar Equivalents …………………………………………………………………100
127. Pre-Start Cold Checks, Service Points and Fluid Levels ………………….101
128. Functional Test and Final Inspection …………………………………………….103
129. Fluids, Lubricants and Capacities ……………………………………………………..104
130. Coolant Mixtures ……………………………………………………………………….105
131. Fuels ………………………………………………………………………………………..106
132. Tools …………………………………………………………………………………………….109
133. Toolbox (if fitted) ………………………………………………………………………..109
134. Carrying Tools onto the Machine ………………………………………………….109
135. Prepare the Machine for Maintenance ……………………………………………… 110
136. Introduction ………………………………………………………………………………. 110
137. How to Make the Machine Safe (Excavator Lowered) ……………………. 110
138. Cleaning the Machine …………………………………………………………………….. 111
139. Introduction ………………………………………………………………………………. 111
140. Preparing the Machine for Cleaning …………………………………………….. 111
141. Cleaning the Machine ………………………………………………………………… 112
142. Cleaning the Tracks …………………………………………………………………… 112
143. Checking for Damage …………………………………………………………………….. 114
144. Check the Machine Body and Structure ……………………………………….. 114
145. Check the Seat and Seat Belt …………………………………………………….. 114
146. Check the Hydraulic Hoses and Fittings ………………………………………. 114
147. Check the Electrical Circuits ……………………………………………………….. 114
148. Checking the ROPS-FOPS Structure …………………………………………… 115
149. Checking the Ram Piston Rods ………………………………………………….. 115
150. Greasing ………………………………………………………………………………………. 116
151. Introduction ………………………………………………………………………………. 116
152. Pivot Pins ………………………………………………………………………………… 116
153. Slew Ring Bearings …………………………………………………………………… 119
154. Slew Ring Gear Teeth ……………………………………………………………….. 119
155. Access Panels ……………………………………………………………………………….121
156. Introduction ……………………………………………………………………………….121
157. Engine Cover …………………………………………………………………………….121
158. Hydraulic Bay Cover …………………………………………………………………..122
159. Electrical System ……………………………………………………………………………123
160. Battery ……………………………………………………………………………………..123
161. Fuses ……………………………………………………………………………………….127
162. Engine ………………………………………………………………………………………….129
163. Oil and Filter ……………………………………………………………………………..129
164. Cooling System …………………………………………………………………………131
165. Fan Belt ……………………………………………………………………………………133
166. Air Filter ……………………………………………………………………………………134
167. Fuel System …………………………………………………………………………………..135
168. Introduction ……………………………………………………………………………….135
169. Water Separator and Engine Fuel Filter ………………………………………..136
170. Bleeding the System ………………………………………………………………….139
171. Hydraulic System ……………………………………………………………………………140
172. Introduction ……………………………………………………………………………….140
173. Releasing the Hydraulic Pressure ………………………………………………..141
174. Oil and Filter ……………………………………………………………………………..142
175. Tracks and Running Gear ……………………………………………………………….143
176. Checking the Track Gearbox Oil Level ………………………………………….143
177. Changing the Track Gearbox Oil ………………………………………………….143
178. Checking the Track Tension ………………………………………………………..144
179. Windscreen Washer ……………………………………………………………………….145
180. Checking the Level …………………………………………………………………….145
181. Fire Extinguisher (if fitted) ………………………………………………………………..146
182. Checking the Fire Extinguisher ……………………………………………………146
183. Optional Attachments
184. Introduction ……………………………………………………………………………………147
185. Attachments For Your Machine ………………………………………………………..148
186. Impact Protection ……………………………………………………………………………149
187. Connecting-Disconnecting Hydraulic Hoses ……………………………………….150
188. Introduction ……………………………………………………………………………….150
189. Connecting the Hydraulic Hoses ………………………………………………….150
190. Disconnecting the Hydraulic Hoses ………………………………………………151
191. Quick Release Couplings ……………………………………………………………152
192. Manual Quickhitch ………………………………………………………………………….154
193. Introduction ……………………………………………………………………………….154
194. Installation ………………………………………………………………………………..154
195. Removal …………………………………………………………………………………..154
196. Maintenance ……………………………………………………………………………..155
197. Buckets …………………………………………………………………………………………156
198. Bucket Selection ………………………………………………………………………..156
199. Removing a Bucket – Non Quickhitch Models ………………………………..157
200. Installing a Bucket – Non Quickhitch Models ………………………………….158
201. Removing a Bucket from a Quickhitch ………………………………………….158
202. Installing a Bucket on a Quickhitch ………………………………………………160
203. Replacing Bucket Teeth ………………………………………………………………161
204. Quickhitch Rockbreaker ………………………………………………………………….162
205. Introduction ……………………………………………………………………………….162
206. Removing a Quickhitch Rockbreaker ……………………………………………162
207. Installing a Quickhitch Rockbreaker ……………………………………………..164
208. Operation ………………………………………………………………………………….164
209. Specifications
210. Lifting Regulations and Safe Working Loads ………………………………………165
211. Introduction ……………………………………………………………………………….165
212. Static Dimensions …………………………………………………………………………..167
213. Performance Dimensions ………………………………………………………………..169
214. Auxiliary Pressures …………………………………………………………………………170
215. Noise Data …………………………………………………………………………………….171
216. Introduction ……………………………………………………………………………….171
217. All Machines ……………………………………………………………………………..172
218. Vibration ……………………………………………………………………………………….173
219. Introduction ……………………………………………………………………………….173
220. 8040 ZTS, 8045 ZTS, 8050 RTS, 8050 ZTS, 8055 RTS, 8055 ZTS ….174
221. Warranty
222. Machine Service Record Sheet ………………………………………………………..175
223. Registration Information ………………………………………………………………….177
224. European Community Standards
225. EC Declaration of Conformity …………………………………………………………..179
226. Introduction ……………………………………………………………………………….179
227. Explanation of the EC Declaration of Conformity ……………………………181

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