JCB 8040 ZTS, 8045 ZTS, 8050 RTS, 8050 ZTS, 8055 RTS, 8055 ZTS Operator Manual 9821-6850

JCB 8040 ZTS, 8045 ZTS, 8050 RTS, 8050 ZTS, 8055 RTS, 8055 ZTS Operator Manual 9821-6850 - Image 2

JCB 8040 ZTS, 8045 ZTS, 8050 RTS, 8050 ZTS, 8055 RTS, 8055 ZTS Operator Manual 9821-6850 - Image 3

JCB 8040 ZTS, 8045 ZTS, 8050 RTS, 8050 ZTS, 8055 RTS, 8055 ZTS Operator Manual 9821-6850 - Image 4

JCB 8040 ZTS, 8045 ZTS, 8050 RTS, 8050 ZTS, 8055 RTS, 8055 ZTS Operator Manual 9821-6850 - Image 5

jcb 8040 zts 8045 zts 8050 rts 8050 zts 8055 rts 8055 zts operator manual 9821 6850 2

jcb 8040 zts 8045 zts 8050 rts 8050 zts 8055 rts 8055 zts operator manual 9821 6850 3

JCB 8040 ZTS, 8045 ZTS, 8050 RTS, 8050 ZTS, 8055 RTS, 8055 ZTS Operator Manual 9821-6850

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-6850
Number of Pages: 192
Size: 35.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 8040 ZTS, 8045 ZTS, 8050 RTS, 8050 ZTS, 8055 RTS, 8055 ZTS

1. Safety Notices
2. Important Information …………………………………………………………………………. i
3. The Operator Manual …………………………………………………………………….. i
4. Safety Warnings ……………………………………………………………………………. i
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………2
11. Cross References ………………………………………………………………………….2
12. Machine Description …………………………………………………………………………..3
13. The JCB Midi Excavator …………………………………………………………………3
14. Intended Use ………………………………………………………………………………..3
15. Component Location ……………………………………………………………………..3
16. Safety Check List ……………………………………………………………………………….4
17. Safety – Yours and Others ………………………………………………………………4
18. General Safety ……………………………………………………………………………..4
19. Operating Safety …………………………………………………………………………..6
20. Maintenance Safety ……………………………………………………………………..10
21. Safety Labels …………………………………………………………………………………..14
22. Introduction …………………………………………………………………………………14
23. Safety Label Identification …………………………………………………………….15
24. Identifying Your Machine …………………………………………………………………..18
25. Machine Identification Plate ………………………………………………………….18
26. Machine Security ……………………………………………………………………………..21
27. Introduction …………………………………………………………………………………21
28. JCB Plantguard …………………………………………………………………………..21
29. Construction Equipment Security And Registration Scheme (CESAR) .21
30. Immobiliser …………………………………………………………………………………21
31. Operation
32. Introduction ……………………………………………………………………………………..23
33. Before Entering the Cab ……………………………………………………………………24
34. Entering and Leaving the Cab ……………………………………………………………25
35. Emergency Exit …………………………………………………………………………..25
36. Doors and Windows …………………………………………………………………………26
37. Opening and Closing the Door ………………………………………………………26
38. Securing the Door in the Open Position ………………………………………….27
39. Opening and Closing the Front Window ………………………………………….28
40. Removing and Refitting the Windscreen Lower Panel ………………………29
41. Opening and Closing the Side Window …………………………………………..30
42. Seat Controls …………………………………………………………………………………..31
43. Introduction …………………………………………………………………………………31
44. Standard Seat ……………………………………………………………………………..32
45. Seat Belt …………………………………………………………………………………………33
46. Static Seat Belt ……………………………………………………………………………33
47. Cab Layout ……………………………………………………………………………………..35
48. Component Key …………………………………………………………………………..35
49. Drive Controls, Switches and Instruments ……………………………………………36
50. Drive Controls ……………………………………………………………………………..36
51. Switches …………………………………………………………………………………….38
52. Instrument Panel …………………………………………………………………………41
53. Heater and Air Conditioning (If fitted) ……………………………………………..44
54. Operating Levers-Pedals …………………………………………………………………..46
55. Introduction …………………………………………………………………………………46
56. Control Layouts …………………………………………………………………………..46
57. Excavator Controls ………………………………………………………………………46
58. Dozer Controls ……………………………………………………………………………50
59. Auxiliary Controls ………………………………………………………………………..52
60. Safety Equipment …………………………………………………………………………….55
61. Control Locks ……………………………………………………………………………..55
62. Overload Warning System (If fitted) ……………………………………………….56
63. Fire Extinguisher (If fitted) …………………………………………………………….57
64. Before Starting the Engine …………………………………………………………………58
65. Starting the Engine …………………………………………………………………………..60
66. Warming Up ………………………………………………………………………………..61
67. Immobiliser (If fitted) …………………………………………………………………….62
68. Stopping and Parking the Machine ……………………………………………………..65
69. Preparing the Machine for travel ………………………………………………………..66
70. Introduction …………………………………………………………………………………66
71. Preparing for Site Travel ……………………………………………………………….66
72. Working with the Machine …………………………………………………………………67
73. Operating Practices and Site Safety ………………………………………………67
74. Clothing and Safety Equipment ……………………………………………………..67
75. Danger Zone ………………………………………………………………………………67
76. Log Moving-Handling ……………………………………………………………………67
77. Safety Practices ………………………………………………………………………….67
78. Working with the Excavator …………………………………………………………..69
79. Lifting (Object Handling) ……………………………………………………………….73
80. Working with the Dozer ………………………………………………………………..76
81. Use of Machines on Gradients or Slopes ………………………………………..76
82. Operating Environment ……………………………………………………………………..78
83. Operating in Low Temperatures …………………………………………………….78
84. Operating in a Cold Climate (Below 0°C) ………………………………………..79
85. Operating in High Temperatures ……………………………………………………79
86. Operating in Dusty or Sandy Areas ………………………………………………..79
87. Operating in Coastal Regions ……………………………………………………….79
88. Operating on Wet or Soft Ground …………………………………………………..79
89. Getting the Machine Moving ………………………………………………………………80
90. Operating Practices ……………………………………………………………………..80
91. Operating Procedure ……………………………………………………………………80
92. Refuelling the Machine ……………………………………………………………………..81
93. Low Fuel Levels ………………………………………………………………………….81
94. Filling the Tank ……………………………………………………………………………81
95. Moving A Disabled Machine ………………………………………………………………83
96. Introduction …………………………………………………………………………………83
97. Lowering the Boom in an Emergency …………………………………………….83
98. Retrieval …………………………………………………………………………………….83
99. Transporting the Machine ………………………………………………………………….84
100. Preparing for Road Travel …………………………………………………………….84
101. Before Using the Trailer-Transporter ………………………………………………84
102. Loading a Machine onto the Transporting Vehicle ……………………………85
103. Securing the Machine …………………………………………………………………..86
104. Unloading a Machine from the Transporting Vehicle …………………………87
105. Lifting a Machine ……………………………………………………………………………..88
106. Storage of the Machine …………………………………………………………………….89
107. Introduction …………………………………………………………………………………89
108. Storage Area ………………………………………………………………………………89
109. Prepare the Machine for Storage …………………………………………………..89
110. Put the Machine into Storage ………………………………………………………..89
111. During Storage ……………………………………………………………………………89
112. Take the Machine Out of Storage …………………………………………………..90
113. Routine Maintenance
114. Service Requirements ………………………………………………………………………91
115. Introduction …………………………………………………………………………………91
116. Owner-Operator Support ………………………………………………………………91
117. Service-Maintenance Agreements …………………………………………………91
118. Fit for Purpose Tests for Lifting Equipment ………………………………………91
119. Obtaining Replacement Parts ………………………………………………………..92
120. Health and Safety …………………………………………………………………………….93
121. Lubricants …………………………………………………………………………………..93
122. Battery ……………………………………………………………………………………….95
123. Service Schedules ……………………………………………………………………………97
124. Introduction …………………………………………………………………………………97
125. How to Use the Service Schedules ………………………………………………..97
126. Calendar Equivalents …………………………………………………………………..98
127. Pre-Start Cold Checks, Service Points and Fluid Levels ……………………99
128. Functional Test and Final Inspection …………………………………………….101
129. Fluids, Lubricants and Capacities ……………………………………………………..102
130. Coolant Mixtures ……………………………………………………………………….103
131. Fuels ………………………………………………………………………………………..104
132. Tools …………………………………………………………………………………………….107
133. Toolbox (if fitted) ………………………………………………………………………..107
134. Carrying Tools onto the Machine ………………………………………………….107
135. Prepare the Machine for Maintenance ………………………………………………108
136. Introduction ……………………………………………………………………………….108
137. How to Make the Machine Safe (Excavator Lowered) …………………….108
138. Cleaning the Machine ……………………………………………………………………..109
139. Introduction ……………………………………………………………………………….109
140. Preparing the Machine for Cleaning ……………………………………………..109
141. Cleaning the Machine ………………………………………………………………… 110
142. Cleaning the Tracks …………………………………………………………………… 110
143. Checking for Damage …………………………………………………………………….. 112
144. Check the Machine Body and Structure ……………………………………….. 112
145. Check the Seat and Seat Belt …………………………………………………….. 112
146. Check the Hydraulic Hoses and Fittings ………………………………………. 112
147. Check the Electrical Circuits ……………………………………………………….. 112
148. Checking the ROPS-FOPS Structure …………………………………………… 113
149. Checking the Ram Piston Rods ………………………………………………….. 113
150. Greasing ………………………………………………………………………………………. 114
151. Introduction ………………………………………………………………………………. 114
152. Pivot Pins ………………………………………………………………………………… 114
153. Slew Ring Bearings …………………………………………………………………… 117
154. Slew Ring Gear Teeth ……………………………………………………………….. 117
155. Access Panels ………………………………………………………………………………. 119
156. Introduction ………………………………………………………………………………. 119
157. Engine Cover ……………………………………………………………………………. 119
158. Hydraulic Bay Cover …………………………………………………………………..120
159. Electrical System ……………………………………………………………………………121
160. Battery ……………………………………………………………………………………..121
161. Fuses ……………………………………………………………………………………….125
162. Engine ………………………………………………………………………………………….127
163. Oil and Filter ……………………………………………………………………………..127
164. Cooling System …………………………………………………………………………129
165. Fan Belt ……………………………………………………………………………………131
166. Air Filter ……………………………………………………………………………………132
167. Fuel System …………………………………………………………………………………..133
168. Introduction ……………………………………………………………………………….133
169. Water Separator and Engine Fuel Filter ………………………………………..134
170. Bleeding the System ………………………………………………………………….137
171. Hydraulic System ……………………………………………………………………………138
172. Introduction ……………………………………………………………………………….138
173. Releasing the Hydraulic Pressure ………………………………………………..139
174. Oil and Filter ……………………………………………………………………………..140
175. Tracks and Running Gear ……………………………………………………………….141
176. Checking the Track Gearbox Oil Level ………………………………………….141
177. Changing the Track Gearbox Oil ………………………………………………….141
178. Checking the Track Tension ………………………………………………………..142
179. Windscreen Washer ……………………………………………………………………….143
180. Checking the Level …………………………………………………………………….143
181. Fire Extinguisher (if fitted) ………………………………………………………………..144
182. Checking the Fire Extinguisher ……………………………………………………144
183. Optional Attachments
184. Introduction ……………………………………………………………………………………145
185. Attachments For Your Machine ………………………………………………………..146
186. Impact Protection ……………………………………………………………………………147
187. Connecting-Disconnecting Hydraulic Hoses ……………………………………….148
188. Introduction ……………………………………………………………………………….148
189. Connecting the Hydraulic Hoses ………………………………………………….148
190. Disconnecting the Hydraulic Hoses ………………………………………………149
191. Quick Release Couplings ……………………………………………………………150
192. Manual Quickhitch ………………………………………………………………………….152
193. Introduction ……………………………………………………………………………….152
194. Installation ………………………………………………………………………………..152
195. Removal …………………………………………………………………………………..152
196. Maintenance ……………………………………………………………………………..153
197. Buckets …………………………………………………………………………………………154
198. Bucket Selection ………………………………………………………………………..154
199. Removing a Bucket – Non Quickhitch Models ………………………………..155
200. Installing a Bucket – Non Quickhitch Models ………………………………….156
201. Removing a Bucket from a Quickhitch ………………………………………….156
202. Installing a Bucket on a Quickhitch ………………………………………………158
203. Replacing Bucket Teeth ………………………………………………………………159
204. Quickhitch Rockbreaker ………………………………………………………………….160
205. Introduction ……………………………………………………………………………….160
206. Removing a Quickhitch Rockbreaker ……………………………………………160
207. Installing a Quickhitch Rockbreaker ……………………………………………..162
208. Operation ………………………………………………………………………………….162
209. Specifications
210. Lifting Regulations and Safe Working Loads ………………………………………163
211. Introduction ……………………………………………………………………………….163
212. Static Dimensions …………………………………………………………………………..165
213. Performance Dimensions ………………………………………………………………..167
214. Auxiliary Pressures …………………………………………………………………………168
215. Noise Data …………………………………………………………………………………….169
216. Introduction ……………………………………………………………………………….169
217. All Machines ……………………………………………………………………………..170
218. Vibration ……………………………………………………………………………………….171
219. Introduction ……………………………………………………………………………….171
220. 8040 ZTS, 8045 ZTS, 8050 RTS, 8050 ZTS, 8055 RTS, 8055 ZTS ….172
221. Warranty
222. Machine Service Record Sheet ………………………………………………………..173
223. Registration Information ………………………………………………………………….175
224. European Community Standards
225. EC Declaration of Conformity …………………………………………………………..177
226. Introduction ……………………………………………………………………………….177
227. Explanation of the EC Declaration of Conformity ……………………………179

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