JCB 8055 RTS, 8055 ZTS, 8060RTS, 8065 RTS Operator Manual 9821-1200

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jcb 8055 rts 8055 zts 8060rts 8065 rts operator manual 9821 1200 2

jcb 8055 rts 8055 zts 8060rts 8065 rts operator manual 9821 1200 3

JCB 8055 RTS, 8055 ZTS, 8060RTS, 8065 RTS Operator Manual 9821-1200

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-1200
Number of Pages: 342
Size: 23.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 8055 RTS, 8055 ZTS, 8060RTS, 8065 RTS

1. Safety Notices
2. Important Information ………………………………………………………………………. xv
3. The Operator Manual ………………………………………………………………….. xv
4. Safety Warnings ………………………………………………………………………….xvi
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………2
10. Cross References ………………………………………………………………………….3
11. Machine Description …………………………………………………………………………..4
12. The JCB Midi Excavator …………………………………………………………………4
13. Intended Use ………………………………………………………………………………..4
14. Component Location ……………………………………………………………………..5
15. Safety Check List ……………………………………………………………………………….7
16. Safety – Yours and Others ………………………………………………………………7
17. General Safety ……………………………………………………………………………..8
18. Operating Safety ………………………………………………………………………… 11
19. Maintenance Safety ……………………………………………………………………..20
20. Safety Labels …………………………………………………………………………………..32
21. Introduction …………………………………………………………………………………32
22. Safety Label Identification …………………………………………………………….33
23. Identifying Your Machine …………………………………………………………………..38
24. Machine Identification Plate ………………………………………………………….38
25. Component Identification ………………………………………………………………40
26. Machine Security ……………………………………………………………………………..43
27. Introduction …………………………………………………………………………………43
28. JCB Plantguard …………………………………………………………………………..43
29. Construction Equipment Security And Registration Scheme (CESAR) .43
30. Operation
31. Introduction ……………………………………………………………………………………..45
32. Before Entering the Cab ……………………………………………………………………46
33. Entering and Leaving the Cab ……………………………………………………………48
34. Emergency Exit …………………………………………………………………………..49
35. Doors and Windows …………………………………………………………………………51
36. Opening and Closing the Door ………………………………………………………51
37. Securing the Door in the Open Position ………………………………………….52
38. Opening and Closing the Front Window ………………………………………….54
39. Opening and Closing the Side Window …………………………………………..55
40. Seat Controls …………………………………………………………………………………..57
41. Introduction …………………………………………………………………………………57
42. Standard Seat ……………………………………………………………………………..58
43. Seat Belt …………………………………………………………………………………………59
44. Static Seat Belt ……………………………………………………………………………59
45. Cab Layout ……………………………………………………………………………………..62
46. Drive Controls, Switches and Instruments ……………………………………………64
47. Drive Controls ……………………………………………………………………………..64
48. Switches …………………………………………………………………………………….68
49. Instrument Panel …………………………………………………………………………74
50. Heater and Air Conditioning (If fitted) ……………………………………………..78
51. Operating Levers-Pedals …………………………………………………………………..81
52. Introduction …………………………………………………………………………………81
53. Control Layouts …………………………………………………………………………..81
54. Excavator Controls ………………………………………………………………………82
55. Dozer Controls ……………………………………………………………………………90
56. Auxiliary Controls ………………………………………………………………………..92
57. Safety Equipment …………………………………………………………………………….98
58. Control Locks ……………………………………………………………………………..98
59. Overload Warning System (If fitted) ……………………………………………….99
60. Fire Extinguisher (If fitted) …………………………………………………………..100
61. Before Starting the Engine ……………………………………………………………….103
62. Starting the Engine …………………………………………………………………………106
63. Warming Up ………………………………………………………………………………108
64. Immobiliser ……………………………………………………………………………….109
65. Stopping and Parking the Machine …………………………………………………… 114
66. Operating Environment …………………………………………………………………… 116
67. Operating in Low Temperatures ………………………………………………….. 116
68. Operating in a Cold Climate (Below 0°C) ……………………………………… 117
69. Operating in High Temperatures …………………………………………………. 117
70. Operating in Dusty or Sandy Areas ……………………………………………… 118
71. Operating in Coastal Regions …………………………………………………….. 118
72. Operating on Wet or Soft Ground ………………………………………………… 118
73. Preparing the Machine for travel ……………………………………………………… 119
74. Introduction ………………………………………………………………………………. 119
75. Preparing for Site Travel …………………………………………………………….. 119
76. Working with the Machine ……………………………………………………………….121
77. Operating Practices and Site Safety …………………………………………….121
78. Clothing and Safety Equipment ……………………………………………………122
79. Danger Zone …………………………………………………………………………….122
80. Log Moving-Handling ………………………………………………………………….123
81. Safety Practices ………………………………………………………………………..123
82. Working with the Excavator …………………………………………………………125
83. Lifting (Object Handling) ……………………………………………………………..131
84. Working with the Dozer ………………………………………………………………136
85. Use of Machines on Gradients or Slopes ………………………………………138
86. Getting the Machine Moving …………………………………………………………….140
87. Operating Practices ……………………………………………………………………140
88. Operating Procedure ………………………………………………………………….141
89. Refuelling the Machine ……………………………………………………………………142
90. Low Fuel Levels ………………………………………………………………………..142
91. Filling the Tank ………………………………………………………………………….142
92. Moving A Disabled Machine …………………………………………………………….145
93. Introduction ……………………………………………………………………………….145
94. Lowering the Boom in an Emergency …………………………………………..145
95. Retrieval …………………………………………………………………………………..146
96. Transporting the Machine ………………………………………………………………..148
97. Preparing for Road Travel …………………………………………………………..148
98. Before Using the Trailer-Transporter …………………………………………….149
99. Loading a Machine onto the Transporting Vehicle ………………………….150
100. Securing the Machine …………………………………………………………………152
101. Unloading a Machine from the Transporting Vehicle ……………………….154
102. Lifting a Machine ……………………………………………………………………………156
103. Storage of the Machine …………………………………………………………………..158
104. Introduction ……………………………………………………………………………….158
105. Storage Area …………………………………………………………………………….158
106. Prepare the Machine for Storage …………………………………………………158
107. Put the Machine into Storage ………………………………………………………159
108. During Storage ………………………………………………………………………….159
109. Take the Machine Out of Storage …………………………………………………160
110. Routine Maintenance
111. Service Requirements …………………………………………………………………….161
112. Introduction ……………………………………………………………………………….161
113. Owner-Operator Support …………………………………………………………….162
114. Service-Maintenance Agreements ……………………………………………….163
115. Fit for Purpose Tests for Lifting Equipment …………………………………….163
116. Obtaining Replacement Parts ………………………………………………………163
117. Health and Safety …………………………………………………………………………..164
118. Lubricants …………………………………………………………………………………164
119. Battery ……………………………………………………………………………………..168
120. Service Schedules ………………………………………………………………………….172
121. Introduction ……………………………………………………………………………….172
122. How to Use the Service Schedules ………………………………………………173
123. Calendar Equivalents …………………………………………………………………174
124. Pre-Start Cold Checks, Service Points and Fluid Levels ………………….175
125. Functional Test and Final Inspection …………………………………………….181
126. Fluids, Lubricants and Capacities ……………………………………………………..183
127. Coolant Mixtures ……………………………………………………………………….185
128. Fuels ………………………………………………………………………………………..187
129. Tools …………………………………………………………………………………………….194
130. Carrying Tools onto the Machine ………………………………………………….194
131. Toolbox (if fitted) ………………………………………………………………………..194
132. Prepare the Machine for Maintenance ………………………………………………195
133. Introduction ……………………………………………………………………………….195
134. How to Make the Machine Safe (Excavator Lowered) …………………….196
135. Cleaning the Machine ……………………………………………………………………..197
136. Introduction ……………………………………………………………………………….197
137. Preparing the Machine for Cleaning ……………………………………………..198
138. Cleaning the Machine …………………………………………………………………199
139. Cleaning the Tracks ……………………………………………………………………200
140. Checking for Damage ……………………………………………………………………..202
141. Check the Machine Body and Structure ………………………………………..202
142. Check the Seat and Seat Belt ……………………………………………………..202
143. Check the Hydraulic Hoses and Fittings ……………………………………….203
144. Check the Electrical Circuits ………………………………………………………..203
145. Checking the ROPS-FOPS Structure ……………………………………………205
146. Checking the Ram Piston Rods …………………………………………………..205
147. Greasing ……………………………………………………………………………………….206
148. Introduction ……………………………………………………………………………….206
149. Pivot Pins …………………………………………………………………………………207
150. Slew Ring Bearings ……………………………………………………………………209
151. Slew Ring Gear Teeth ………………………………………………………………..210
152. Access Panels ……………………………………………………………………………….212
153. Introduction ……………………………………………………………………………….212
154. Engine Cover …………………………………………………………………………….212
155. Hydraulic Bay Cover …………………………………………………………………..214
156. Electrical System ……………………………………………………………………………215
157. Battery ……………………………………………………………………………………..215
158. Fuses ……………………………………………………………………………………….223
159. Engine ………………………………………………………………………………………….226
160. Oil and Filter ……………………………………………………………………………..226
161. Cooling System …………………………………………………………………………231
162. Fan Belt ……………………………………………………………………………………235
163. HVAC Compressor Pump Belt …………………………………………………….237
164. Air Filter ……………………………………………………………………………………239
165. Fuel System …………………………………………………………………………………..241
166. Introduction ……………………………………………………………………………….241
167. Water Separator and Engine Fuel Filter ………………………………………..243
168. Bleeding the System ………………………………………………………………….247
169. Hydraulic System ……………………………………………………………………………251
170. Introduction ……………………………………………………………………………….251
171. Releasing the Hydraulic Pressure ………………………………………………..253
172. Oil and Filter ……………………………………………………………………………..254
173. Tracks and Running Gear ……………………………………………………………….256
174. Checking the Track Gearbox Oil Level ………………………………………….256
175. Changing the Track Gearbox Oil ………………………………………………….257
176. Checking the Track Tension ………………………………………………………..258
177. Fire Extinguisher (if fitted) ………………………………………………………………..261
178. Checking the Fire Extinguisher ……………………………………………………261
179. Optional Attachments
180. Introduction ……………………………………………………………………………………263
181. Attachments For Your Machine ………………………………………………………..266
182. Impact Protection ……………………………………………………………………………267
183. Connecting-Disconnecting Hydraulic Hoses ……………………………………….268
184. Introduction ……………………………………………………………………………….268
185. Connecting the Hydraulic Hoses ………………………………………………….269
186. Disconnecting the Hydraulic Hoses ………………………………………………271
187. Quick Release Couplings ……………………………………………………………273
188. Quickhitch Assembly ………………………………………………………………………277
189. Introduction ……………………………………………………………………………….277
190. Installation ………………………………………………………………………………..278
191. Removal …………………………………………………………………………………..279
192. Maintenance ……………………………………………………………………………..279
193. Buckets …………………………………………………………………………………………280
194. Bucket Selection ………………………………………………………………………..280
195. Removing a Bucket – Non Quickhitch Models ………………………………..281
196. Installing a Bucket – Non Quickhitch Models ………………………………….283
197. Removing a Bucket from a Quickhitch ………………………………………….284
198. Installing a Bucket on a Quickhitch ………………………………………………286
199. Replacing Bucket Teeth ………………………………………………………………288
200. Quickhitch Rockbreaker ………………………………………………………………….289
201. Introduction ……………………………………………………………………………….289
202. Removing a Quickhitch Breaker …………………………………………………..289
203. Installing a Quickhitch Breaker …………………………………………………….293
204. Operation ………………………………………………………………………………….294
205. Specifications
206. Lifting Regulations and Safe Working Loads ………………………………………297
207. Introduction ……………………………………………………………………………….297
208. Static Dimensions …………………………………………………………………………..300
209. Performance Dimensions ………………………………………………………………..303
210. Auxiliary Pressures …………………………………………………………………………305
211. Noise Data …………………………………………………………………………………….306
212. Introduction ……………………………………………………………………………….306
213. All Machines ……………………………………………………………………………..307
214. Vibration ……………………………………………………………………………………….308
215. Introduction ……………………………………………………………………………….308
216. 8055 RTS, 8055 ZTS, 8065 ZTS ………………………………………………….310
217. Warranty
218. Machine Service Record Sheet ………………………………………………………..313
219. Registration Information ………………………………………………………………….317
220. European Community Standards
221. EC Declaration of Conformity …………………………………………………………..319
222. Introduction ……………………………………………………………………………….319
223. Explanation of the EC Declaration of Conformity ……………………………322

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