JCB 8065 RTS (Isuzu Engine) Operator Manual 9821-2650

JCB 8065 RTS (Isuzu Engine) Operator Manual 9821-2650 - Image 2

JCB 8065 RTS (Isuzu Engine) Operator Manual 9821-2650 - Image 3

JCB 8065 RTS (Isuzu Engine) Operator Manual 9821-2650 - Image 4

JCB 8065 RTS (Isuzu Engine) Operator Manual 9821-2650 - Image 5

jcb 8065 rts isuzu engine operator manual 9821 2650 2

jcb 8065 rts isuzu engine operator manual 9821 2650 3

JCB 8065 RTS (Isuzu Engine) Operator Manual 9821-2650

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-2650
Number of Pages: 340
Size: 25.4MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 8065 RTS (Isuzu Engine)

1. Safety Notices
2. Important Information ………………………………………………………………………. xv
3. The Operator Manual ………………………………………………………………….. xv
4. Safety Warnings ………………………………………………………………………….xvi
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………2
10. Cross References ………………………………………………………………………….3
11. Machine Description …………………………………………………………………………..4
12. The JCB Midi Excavator …………………………………………………………………4
13. Intended Use ………………………………………………………………………………..4
14. Component Location ……………………………………………………………………..5
15. Safety Check List ……………………………………………………………………………….7
16. Safety – Yours and Others ………………………………………………………………7
17. General Safety ……………………………………………………………………………..8
18. Operating Safety ………………………………………………………………………… 11
19. Maintenance Safety ……………………………………………………………………..20
20. Safety Labels …………………………………………………………………………………..32
21. Introduction …………………………………………………………………………………32
22. Safety Label Identification …………………………………………………………….33
23. Identifying Your Machine …………………………………………………………………..38
24. Machine Identification Plate ………………………………………………………….38
25. Component Identification ………………………………………………………………40
26. Machine Security ……………………………………………………………………………..43
27. Introduction …………………………………………………………………………………43
28. JCB Plantguard …………………………………………………………………………..43
29. Construction Equipment Security And Registration Scheme (CESAR) .43
30. Immobiliser …………………………………………………………………………………44
31. Operation
32. Introduction ……………………………………………………………………………………..45
33. Before Entering the Cab ……………………………………………………………………46
34. Entering and Leaving the Cab ……………………………………………………………48
35. Emergency Exit …………………………………………………………………………..49
36. Doors and Windows …………………………………………………………………………51
37. Opening and Closing the Door ………………………………………………………51
38. Securing the Door in the Open Position ………………………………………….52
39. Opening and Closing the Front Window ………………………………………….54
40. Opening and Closing the Side Window …………………………………………..55
41. Seat Controls …………………………………………………………………………………..57
42. Introduction …………………………………………………………………………………57
43. Standard Seat ……………………………………………………………………………..58
44. Seat Belt …………………………………………………………………………………………59
45. Static Seat Belt ……………………………………………………………………………59
46. Cab Layout ……………………………………………………………………………………..62
47. Drive Controls, Switches and Instruments ……………………………………………64
48. Drive Controls ……………………………………………………………………………..64
49. Switches …………………………………………………………………………………….68
50. Instrument Panel …………………………………………………………………………74
51. Heater and Air Conditioning (If fitted) ……………………………………………..78
52. Operating Levers-Pedals …………………………………………………………………..81
53. Introduction …………………………………………………………………………………81
54. Control Layouts …………………………………………………………………………..81
55. Excavator Controls ………………………………………………………………………82
56. Dozer Controls ……………………………………………………………………………90
57. Auxiliary Controls ………………………………………………………………………..92
58. Safety Equipment …………………………………………………………………………….98
59. Control Locks ……………………………………………………………………………..98
60. Overload Warning System (If fitted) ……………………………………………….99
61. Fire Extinguisher (If fitted) …………………………………………………………..100
62. Before Starting the Engine ……………………………………………………………….103
63. Starting the Engine …………………………………………………………………………106
64. Warming Up ………………………………………………………………………………108
65. Immobiliser ……………………………………………………………………………….109
66. Stopping and Parking the Machine …………………………………………………… 114
67. Operating Environment …………………………………………………………………… 116
68. Operating in Low Temperatures ………………………………………………….. 116
69. Operating in a Cold Climate (Below 0°C) ……………………………………… 117
70. Operating in High Temperatures …………………………………………………. 117
71. Operating in Dusty or Sandy Areas ……………………………………………… 118
72. Operating in Coastal Regions …………………………………………………….. 118
73. Operating on Wet or Soft Ground ………………………………………………… 118
74. Preparing the Machine for travel ……………………………………………………… 119
75. Introduction ………………………………………………………………………………. 119
76. Preparing for Site Travel …………………………………………………………….. 119
77. Working with the Machine ……………………………………………………………….121
78. Operating Practices and Site Safety …………………………………………….121
79. Clothing and Safety Equipment ……………………………………………………122
80. Danger Zone …………………………………………………………………………….122
81. Log Moving-Handling ………………………………………………………………….123
82. Safety Practices ………………………………………………………………………..123
83. Working with the Excavator …………………………………………………………125
84. Lifting (Object Handling) ……………………………………………………………..131
85. Working with the Dozer ………………………………………………………………136
86. Use of Machines on Gradients or Slopes ………………………………………138
87. Getting the Machine Moving …………………………………………………………….140
88. Operating Practices ……………………………………………………………………140
89. Operating Procedure ………………………………………………………………….141
90. Refuelling the Machine ……………………………………………………………………142
91. Low Fuel Levels ………………………………………………………………………..142
92. Filling the Tank ………………………………………………………………………….142
93. Moving A Disabled Machine …………………………………………………………….145
94. Introduction ……………………………………………………………………………….145
95. Lowering the Boom in an Emergency …………………………………………..145
96. Retrieval …………………………………………………………………………………..146
97. Transporting the Machine ………………………………………………………………..148
98. Preparing for Road Travel …………………………………………………………..148
99. Before Using the Trailer-Transporter …………………………………………….149
100. Loading a Machine onto the Transporting Vehicle ………………………….150
101. Securing the Machine …………………………………………………………………152
102. Unloading a Machine from the Transporting Vehicle ……………………….154
103. Lifting a Machine ……………………………………………………………………………156
104. Storage of the Machine …………………………………………………………………..158
105. Introduction ……………………………………………………………………………….158
106. Storage Area …………………………………………………………………………….158
107. Prepare the Machine for Storage …………………………………………………158
108. Put the Machine into Storage ………………………………………………………159
109. During Storage ………………………………………………………………………….159
110. Take the Machine Out of Storage …………………………………………………160
111. Routine Maintenance
112. Service Requirements …………………………………………………………………….161
113. Introduction ……………………………………………………………………………….161
114. Owner-Operator Support …………………………………………………………….162
115. Service-Maintenance Agreements ……………………………………………….163
116. Fit for Purpose Tests for Lifting Equipment …………………………………….163
117. Obtaining Replacement Parts ………………………………………………………163
118. Health and Safety …………………………………………………………………………..164
119. Lubricants …………………………………………………………………………………164
120. Battery ……………………………………………………………………………………..168
121. Service Schedules ………………………………………………………………………….172
122. Introduction ……………………………………………………………………………….172
123. How to Use the Service Schedules ………………………………………………173
124. Calendar Equivalents …………………………………………………………………174
125. Pre-Start Cold Checks, Service Points and Fluid Levels ………………….175
126. Functional Test and Final Inspection …………………………………………….181
127. Fluids, Lubricants and Capacities ……………………………………………………..183
128. Coolant Mixtures ……………………………………………………………………….185
129. Fuels ………………………………………………………………………………………..187
130. Tools …………………………………………………………………………………………….194
131. Carrying Tools onto the Machine ………………………………………………….194
132. Toolbox (if fitted) ………………………………………………………………………..194
133. Prepare the Machine for Maintenance ………………………………………………195
134. Introduction ……………………………………………………………………………….195
135. How to Make the Machine Safe (Excavator Lowered) …………………….196
136. Cleaning the Machine ……………………………………………………………………..197
137. Introduction ……………………………………………………………………………….197
138. Preparing the Machine for Cleaning ……………………………………………..198
139. Cleaning the Machine …………………………………………………………………199
140. Cleaning the Tracks ……………………………………………………………………200
141. Checking for Damage ……………………………………………………………………..202
142. Check the Machine Body and Structure ………………………………………..202
143. Check the Seat and Seat Belt ……………………………………………………..202
144. Check the Hydraulic Hoses and Fittings ……………………………………….203
145. Check the Electrical Circuits ………………………………………………………..204
146. Checking the ROPS-FOPS Structure ……………………………………………205
147. Checking the Ram Piston Rods …………………………………………………..205
148. Greasing ……………………………………………………………………………………….206
149. Introduction ……………………………………………………………………………….206
150. Pivot Pins …………………………………………………………………………………207
151. Slew Ring Bearings ……………………………………………………………………209
152. Slew Ring Gear Teeth ………………………………………………………………..210
153. Access Panels ……………………………………………………………………………….212
154. Introduction ……………………………………………………………………………….212
155. Engine Cover …………………………………………………………………………….212
156. Hydraulic Bay Cover …………………………………………………………………..214
157. Electrical System ……………………………………………………………………………215
158. Battery ……………………………………………………………………………………..215
159. Fuses ……………………………………………………………………………………….223
160. Engine ………………………………………………………………………………………….226
161. Oil and Filter ……………………………………………………………………………..226
162. Cooling System …………………………………………………………………………231
163. Fan Belt ……………………………………………………………………………………235
164. HVAC Compressor Pump Belt …………………………………………………….237
165. Air Filter ……………………………………………………………………………………239
166. Fuel System …………………………………………………………………………………..241
167. Introduction ……………………………………………………………………………….241
168. Water Separator and Engine Fuel Filter ………………………………………..243
169. Bleeding the System ………………………………………………………………….247
170. Hydraulic System ……………………………………………………………………………251
171. Introduction ……………………………………………………………………………….251
172. Releasing the Hydraulic Pressure ………………………………………………..253
173. Oil and Filter ……………………………………………………………………………..254
174. Tracks and Running Gear ……………………………………………………………….256
175. Checking the Track Gearbox Oil Level ………………………………………….256
176. Changing the Track Gearbox Oil ………………………………………………….257
177. Checking the Track Tension ………………………………………………………..258
178. Windscreen Washer ……………………………………………………………………….261
179. Checking the Level …………………………………………………………………….261
180. Fire Extinguisher (if fitted) ………………………………………………………………..262
181. Checking the Fire Extinguisher ……………………………………………………262
182. Optional Attachments
183. Introduction ……………………………………………………………………………………263
184. Attachments For Your Machine ………………………………………………………..266
185. Impact Protection ……………………………………………………………………………267
186. Connecting-Disconnecting Hydraulic Hoses ……………………………………….268
187. Introduction ……………………………………………………………………………….268
188. Connecting the Hydraulic Hoses ………………………………………………….269
189. Disconnecting the Hydraulic Hoses ………………………………………………271
190. Quick Release Couplings ……………………………………………………………273
191. Quickhitch Assembly ………………………………………………………………………277
192. Introduction ……………………………………………………………………………….277
193. Installation ………………………………………………………………………………..278
194. Removal …………………………………………………………………………………..279
195. Maintenance ……………………………………………………………………………..279
196. Buckets …………………………………………………………………………………………280
197. Bucket Selection ………………………………………………………………………..280
198. Removing a Bucket – Non Quickhitch Models ………………………………..281
199. Installing a Bucket – Non Quickhitch Models ………………………………….283
200. Removing a Bucket from a Quickhitch ………………………………………….284
201. Installing a Bucket on a Quickhitch ………………………………………………286
202. Replacing Bucket Teeth ………………………………………………………………288
203. Quickhitch Rockbreaker ………………………………………………………………….289
204. Introduction ……………………………………………………………………………….289
205. Removing a Quickhitch Breaker …………………………………………………..289
206. Installing a Quickhitch Breaker …………………………………………………….293
207. Operation ………………………………………………………………………………….294
208. Specifications
209. Lifting Regulations and Safe Working Loads ………………………………………297
210. Introduction ……………………………………………………………………………….297
211. Static Dimensions …………………………………………………………………………..299
212. Performance Dimensions ………………………………………………………………..302
213. Auxiliary Pressures …………………………………………………………………………304
214. Noise Data …………………………………………………………………………………….305
215. Introduction ……………………………………………………………………………….305
216. All Machines ……………………………………………………………………………..306
217. Vibration ……………………………………………………………………………………….307
218. Introduction ……………………………………………………………………………….307
219. 8065 RTS …………………………………………………………………………………309
220. Warranty
221. Machine Service Record Sheet ……………………………………………………….. 311
222. Registration Information ………………………………………………………………….315
223. European Community Standards
224. EC Declaration of Conformity …………………………………………………………..317
225. Introduction ……………………………………………………………………………….317
226. Explanation of the EC Declaration of Conformity ……………………………320

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