JCB 8080 Operator Manual 9811-3900 - Image 2

JCB 8080 Operator Manual 9811-3900 - Image 3

JCB 8080 Operator Manual 9811-3900 - Image 4

JCB 8080 Operator Manual 9811-3900 - Image 5

JCB 8080 Operator Manual 9811-3900

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-3900
Number of Pages: 184
Size: 10.7MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 8080

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Using the Machine …………………………………………………………………………1
12. Cross References ………………………………………………………………………….1
13. Machine Description …………………………………………………………………………..2
14. The JCB Midi Excavator …………………………………………………………………2
15. Intended Use ………………………………………………………………………………..2
16. Component Locations ……………………………………………………………………3
17. Safety Check List ……………………………………………………………………………….4
18. Safety – Yours and Others ………………………………………………………………4
19. General Safety ……………………………………………………………………………..4
20. Operating Safety …………………………………………………………………………..6
21. Maintenance Safety ……………………………………………………………………..10
22. Safety Decals ………………………………………………………………………………….15
23. Introduction …………………………………………………………………………………15
24. Safety Decal Recognition ……………………………………………………………..16
25. Typical Load Chart ………………………………………………………………………17
26. Identifying Your Machine …………………………………………………………………..18
27. Machine Identification Plate ………………………………………………………….18
28. Typical Product Identification Number …………………………………………….18
29. Component Identification Plates …………………………………………………….19
30. Machine Security ……………………………………………………………………………..20
31. Introduction …………………………………………………………………………………20
32. JCB Plantguard …………………………………………………………………………..20
33. Construction Equipment Security And Registration Scheme (CESAR) .20
34. Operation
35. Introduction ……………………………………………………………………………………..21
36. Before Entering the Cab ……………………………………………………………………22
37. Entering and Leaving the Cab ……………………………………………………………23
38. Entering the Cab …………………………………………………………………………24
39. Leaving the Cab ………………………………………………………………………….24
40. Doors and Windows …………………………………………………………………………25
41. Opening and Closing the Door ………………………………………………………25
42. Opening and Closing the Front Upper Window ………………………………..26
43. Opening and Closing the Front Lower Window ………………………………..27
44. Emergency Exit …………………………………………………………………………..27
45. Door Sliding Window ……………………………………………………………………27
46. Opening and Closing the Sunblind …………………………………………………28
47. Seat Controls …………………………………………………………………………………..29
48. Introduction …………………………………………………………………………………29
49. Basic Seat ………………………………………………………………………………….29
50. Seat Belts ……………………………………………………………………………………….30
51. Static Seat Belt ……………………………………………………………………………30
52. Visibility Aids ……………………………………………………………………………………31
53. Mirrors and Adjustment ………………………………………………………………..31
54. Cab Layout ……………………………………………………………………………………..33
55. Component Key …………………………………………………………………………..34
56. Switches and Instruments …………………………………………………………………35
57. Right Console ……………………………………………………………………………..35
58. Left Console ……………………………………………………………………………….36
59. EMS Panel …………………………………………………………………………………38
60. Facia Panel ………………………………………………………………………………..44
61. Redundancy Switch ……………………………………………………………………..45
62. Mechanical Engine Speed Override ……………………………………………….45
63. Servo Controls Immobilisation ……………………………………………………….46
64. Cab Interior Light …………………………………………………………………………47
65. Radio (Optional) ………………………………………………………………………….47
66. Heater and Air Conditioning ………………………………………………………….48
67. Refuelling …………………………………………………………………………………..50
68. Safety Equipment …………………………………………………………………………….52
69. Fire Extinguisher (If fitted) …………………………………………………………….52
70. Overload Warning System …………………………………………………………….53
71. Operating Levers and Pedals …………………………………………………………….54
72. Excavator Controls ………………………………………………………………………54
73. Track Controls …………………………………………………………………………….61
74. Dozer Controls ……………………………………………………………………………62
75. Before Starting the Engine …………………………………………………………………63
76. Starting the Engine …………………………………………………………………………..65
77. Warming Up ………………………………………………………………………………..66
78. Preparing the Machine for Travel ……………………………………………………….67
79. Introduction …………………………………………………………………………………67
80. Travelling Position ……………………………………………………………………….67
81. Getting the Machine Moving ………………………………………………………………68
82. Operating Practices ……………………………………………………………………..68
83. Operating Procedure ……………………………………………………………………68
84. Stopping and Parking the Machine ……………………………………………………..70
85. Emergency Stopping of the Machine ………………………………………………70
86. Working with the Machine …………………………………………………………………71
87. Operating Practices and Site Safety ………………………………………………71
88. Log Moving/Handling ……………………………………………………………………71
89. Danger Zone ………………………………………………………………………………71
90. Safety Warnings ………………………………………………………………………….72
91. Travelling on Slopes …………………………………………………………………….74
92. Working on Slopes ………………………………………………………………………74
93. Digging ………………………………………………………………………………………75
94. Working with the Dozer ………………………………………………………………..78
95. Lifting (Object Handling) ……………………………………………………………….79
96. Operating Environment ……………………………………………………………………..81
97. Introduction …………………………………………………………………………………81
98. Operating in Cold Climates …………………………………………………………..81
99. Operating in a Cold Climate (Below 0°C) ………………………………………..81
100. Operating in a Hot Climate (Above 35°C) ……………………………………….81
101. Operating in Dusty or Sandy Areas ………………………………………………..82
102. Operating in Coastal Regions ……………………………………………………….82
103. Operating on Wet or Soft Ground …………………………………………………..82
104. Moving A Disabled Machine ………………………………………………………………83
105. Introduction …………………………………………………………………………………83
106. Lowering the Boom in an Emergency …………………………………………….83
107. Retrieval …………………………………………………………………………………….83
108. Transporting the Machine ………………………………………………………………….84
109. Preparing for Road Travel …………………………………………………………….84
110. Before Using the Trailer/Transporter ………………………………………………84
111. Loading a Machine onto the Transporting Vehicle ……………………………85
112. Securing the Machine …………………………………………………………………..86
113. Unloading a Machine from the Transporting Vehicle …………………………87
114. Lifting a Machine ……………………………………………………………………………..88
115. Storage of the Machine …………………………………………………………………….89
116. Introduction …………………………………………………………………………………89
117. Storage Area ………………………………………………………………………………89
118. Prepare the Machine for Storage …………………………………………………..89
119. Put the Machine into Storage ………………………………………………………..89
120. During Storage ……………………………………………………………………………89
121. Take the Machine Out of Storage …………………………………………………..90
122. Routine Maintenance
123. Service Requirements ………………………………………………………………………91
124. Introduction …………………………………………………………………………………91
125. Owner/Operator Support ………………………………………………………………91
126. Service/Maintenance Agreements …………………………………………………91
127. Obtaining Replacement Parts ………………………………………………………..91
128. Health and Safety …………………………………………………………………………….93
129. Lubricants …………………………………………………………………………………..93
130. Battery ……………………………………………………………………………………….95
131. Service Schedules ……………………………………………………………………………97
132. Introduction …………………………………………………………………………………97
133. How to Use the Service Schedules ………………………………………………..97
134. Pre-Start Cold Checks, Service Points and Fluid Levels ……………………98
135. Functional Test and Final Inspection …………………………………………….101
136. Service Intervals for Attachments …………………………………………………102
137. Periodic Replacement of Safety Related Components ……………………103
138. Fluids, Lubricants and Capacities ……………………………………………………..104
139. Coolant Mixtures ……………………………………………………………………….105
140. Tools …………………………………………………………………………………………….106
141. Carrying Tools onto the Machine ………………………………………………….106
142. Tool Storage and Cool Box ………………………………………………………….106
143. Cleaning the Machine ……………………………………………………………………..107
144. Preparing the Machine for Cleaning ……………………………………………..107
145. Introduction ……………………………………………………………………………….107
146. Cleaning the Tracks ……………………………………………………………………108
147. Checking for Damage ……………………………………………………………………..109
148. Seat Belt ………………………………………………………………………………………. 110
149. Check the Seat and Seat Belt …………………………………………………….. 110
150. Checking the Cab/Canopy Frame ……………………………………………………. 111
151. Greasing ………………………………………………………………………………………. 112
152. Introduction ………………………………………………………………………………. 112
153. Grease Points …………………………………………………………………………… 113
154. Slew Ring Bearings …………………………………………………………………… 114
155. Slew Ring Teeth and Slew Pinion ………………………………………………… 115
156. Access Panels ………………………………………………………………………………. 116
157. Opening the Engine Cover …………………………………………………………. 116
158. Closing the Engine Cover …………………………………………………………… 116
159. Opening the Hydraulic Bay Cover ……………………………………………….. 116
160. Closing the Hydraulic Bay Cover …………………………………………………. 116
161. Electrical System …………………………………………………………………………… 117
162. Battery …………………………………………………………………………………….. 117
163. Fuses ………………………………………………………………………………………. 119
164. Battery Isolator (if installed) …………………………………………………………121
165. Windscreen Washer …………………………………………………………………..121
166. Engine ………………………………………………………………………………………….122
167. Checking the Oil Level ……………………………………………………………….122
168. Changing the Oil and Filter ………………………………………………………….122
169. Air Filter ……………………………………………………………………………………124
170. Checking the Coolant Level ………………………………………………………..125
171. Changing the Coolant …………………………………………………………………126
172. Cleaning the Radiator and Air Cooler ……………………………………………126
173. Adjusting the Fan Belt ………………………………………………………………..127
174. Fitting a New Fan Belt ………………………………………………………………..127
175. Fuel System …………………………………………………………………………………..128
176. Types of Fuel …………………………………………………………………………….128
177. Advice ………………………………………………………………………………………128
178. Filling the Tank ………………………………………………………………………….128
179. Draining Fuel Tank Impurities ………………………………………………………129
180. Draining the Water Separator ………………………………………………………129
181. Cleaning the Water Separator ……………………………………………………..129
182. Replacing the Fuel Filter Element ………………………………………………..131
183. Bleeding the Fuel System …………………………………………………………..132
184. Refuelling …………………………………………………………………………………132
185. Hydraulic System ……………………………………………………………………………133
186. Introduction ……………………………………………………………………………….133
187. Checking the Fluid Level …………………………………………………………….133
188. Adjusting the Fluid Level …………………………………………………………….134
189. Replacing the Hydraulic Filter ……………………………………………………..134
190. Checking the Ram Piston Rods …………………………………………………..134
191. Tracks and Running Gear ……………………………………………………………….135
192. Checking the Track Gearbox Oil Level ………………………………………….135
193. Changing the Track Gearbox Oil ………………………………………………….135
194. Checking / Adjusting the Track Tension ………………………………………..136
195. Checking the Track Shoes ………………………………………………………….137
196. Checking the rollers and Idler Wheels for Oil Leaks ……………………….138
197. Fault Finding ……………………………………………………………………………..139
198. Optional Attachments
199. Introduction ……………………………………………………………………………………145
200. Attachments for your Machine ………………………………………………………….146
201. Impact Protection ……………………………………………………………………………147
202. Quick Release Couplings ………………………………………………………………..148
203. Connecting and Disconnecting …………………………………………………….148
204. Operation ………………………………………………………………………………………150
205. Operating Hydraulic Breaker ……………………………………………………….150
206. Operating Attachments ……………………………………………………………….150
207. Quickhitch Assembly ………………………………………………………………………152
208. Introduction ……………………………………………………………………………….152
209. Installation ………………………………………………………………………………..152
210. Removal …………………………………………………………………………………..153
211. Maintenance ……………………………………………………………………………..153
212. Buckets …………………………………………………………………………………………154
213. Bucket Selection ………………………………………………………………………..154
214. Removing a Bucket – Non Quickhitch Models ………………………………..154
215. Installing a Bucket – Non Quickhitch Models ………………………………….154
216. Removing a Bucket from a Quickhitch ………………………………………….155
217. Installing a Bucket on a Quickhitch ………………………………………………157
218. Replacing Bucket Teeth ………………………………………………………………158
219. JCB Hammermaster Breakers ………………………………………………………….159
220. Introduction ……………………………………………………………………………….159
221. Removing a Quickhitch Breaker …………………………………………………..159
222. Installing a Quickhitch Breaker …………………………………………………….161
223. Specifications
224. Lifting Regulations and Safe Working Loads ………………………………………163
225. Information ……………………………………………………………………………….163
226. Static Dimensions …………………………………………………………………………..164
227. Performance Dimensions ………………………………………………………………..165
228. Machine Weights ……………………………………………………………………………166
229. Noise Data …………………………………………………………………………………….167
230. Vibration Data ………………………………………………………………………………..168
231. Introduction ……………………………………………………………………………….168
232. 8080 ………………………………………………………………………………………..169
233. Warranty Information
234. Machine Service Record Sheet ………………………………………………………..171
235. Registration Information ………………………………………………………………….173

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