JCB 8085 ZTS Operator Manual 9821-6950 - Image 2

JCB 8085 ZTS Operator Manual 9821-6950 - Image 3

JCB 8085 ZTS Operator Manual 9821-6950 - Image 4

JCB 8085 ZTS Operator Manual 9821-6950 - Image 5

jcb 8085 zts operator manual 9821 6950 2

jcb 8085 zts operator manual 9821 6950 3

JCB 8085 ZTS Operator Manual 9821-6950

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-6950
Number of Pages: 208
Size: 16.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 8085 ZTS

1. Safety Notices
2. Important Information …………………………………………………………………………. i
3. The Operator Manual …………………………………………………………………….. i
4. Safety Warnings ……………………………………………………………………………. i
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cross References ………………………………………………………………………….1
11. Machine Description …………………………………………………………………………..2
12. The JCB Midi Excavator …………………………………………………………………2
13. Intended Use ………………………………………………………………………………..2
14. Component Location ……………………………………………………………………..3
15. Safety Check List ……………………………………………………………………………….4
16. Safety – Yours and Others ………………………………………………………………4
17. General Safety ……………………………………………………………………………..4
18. Operating Safety …………………………………………………………………………..6
19. Maintenance Safety ……………………………………………………………………..10
20. Safety Labels …………………………………………………………………………………..14
21. Introduction …………………………………………………………………………………14
22. Safety Label Identification …………………………………………………………….15
23. Identifying Your Machine …………………………………………………………………..17
24. Machine Identification Plate ………………………………………………………….17
25. Component Identification Plates …………………………………………………….18
26. Machine Security ……………………………………………………………………………..19
27. Introduction …………………………………………………………………………………19
28. JCB Plantguard …………………………………………………………………………..19
29. Construction Equipment Security And Registration Scheme (CESAR) .19
30. Immobiliser …………………………………………………………………………………19
31. Operation
32. Introduction ……………………………………………………………………………………..21
33. Before Entering the Cab ……………………………………………………………………22
34. Entering and Leaving the Cab ……………………………………………………………23
35. Emergency Exit …………………………………………………………………………..24
36. Doors and Windows …………………………………………………………………………25
37. Opening and Closing the Door ………………………………………………………25
38. Opening and Closing the Front Upper Window ………………………………..26
39. Opening and Closing the Front Lower Window ………………………………..27
40. Door Sliding Window ……………………………………………………………………27
41. Opening and Closing the Sunblind …………………………………………………28
42. Seat Controls …………………………………………………………………………………..29
43. Introduction …………………………………………………………………………………29
44. Standard Seat ……………………………………………………………………………..29
45. Seat Belt …………………………………………………………………………………………30
46. Inertia Reel Seat Belt …………………………………………………………………..30
47. Static Seat Belt ……………………………………………………………………………31
48. Visibility Aids ……………………………………………………………………………………32
49. Mirrors and Adjustment ………………………………………………………………..32
50. Cab Layout ……………………………………………………………………………………..34
51. Component Key …………………………………………………………………………..35
52. Drive Controls, Switches and Instruments ……………………………………………36
53. Drive Controls ……………………………………………………………………………..36
54. Switches …………………………………………………………………………………….38
55. Electronic Monitoring System (EMS) Panel …………………………………….43
56. Cab Heater and Air Conditioning ……………………………………………………49
57. Operating Levers and Pedals …………………………………………………………….51
58. Introduction …………………………………………………………………………………51
59. Control Layouts …………………………………………………………………………..51
60. Excavator Controls ………………………………………………………………………51
61. Dozer Controls ……………………………………………………………………………56
62. Auxiliary Controls ………………………………………………………………………..57
63. Safety Equipment …………………………………………………………………………….61
64. Control Locks ……………………………………………………………………………..61
65. Overload Warning System …………………………………………………………….62
66. Fire Extinguisher (If fitted) …………………………………………………………….63
67. Before Starting the Engine …………………………………………………………………64
68. Starting the Engine …………………………………………………………………………..66
69. Warming Up ………………………………………………………………………………..67
70. Immobiliser …………………………………………………………………………………68
71. Preparing the Machine for Travel ……………………………………………………….71
72. Introduction …………………………………………………………………………………71
73. Preparing for Site Travel ……………………………………………………………….71
74. Getting the Machine Moving ………………………………………………………………72
75. Operating Practices ……………………………………………………………………..72
76. Operating Procedure ……………………………………………………………………72
77. Stopping and Parking the Machine ……………………………………………………..74
78. Emergency Stopping of the Machine ………………………………………………74
79. Working with the Machine …………………………………………………………………75
80. Operating Practices and Site Safety ………………………………………………75
81. Clothing and Safety Equipment ……………………………………………………..75
82. Danger Zone ………………………………………………………………………………75
83. Log Moving-Handling ……………………………………………………………………75
84. Safety Practices ………………………………………………………………………….75
85. Working with the Excavator …………………………………………………………..77
86. Lifting (Object Handling) ……………………………………………………………….82
87. Working with the Dozer ………………………………………………………………..86
88. Use of Machines on Gradients or Slopes ………………………………………..87
89. Getting the Machine Unstuck ………………………………………………………..88
90. Operating Environment ……………………………………………………………………..89
91. Operating in Cold Climates …………………………………………………………..89
92. Operating in a Cold Climate (Below 0°C) ………………………………………..89
93. Operating in a Hot Climate (Above 35°C) ……………………………………….89
94. Operating in Dusty or Sandy Areas ………………………………………………..90
95. Operating in Coastal Regions ……………………………………………………….90
96. Operating on Wet or Soft Ground …………………………………………………..90
97. Refuelling the Machine ……………………………………………………………………..91
98. Low Fuel Levels ………………………………………………………………………….91
99. Filling the Tank ……………………………………………………………………………91
100. Refuelling Pump (Optional) …………………………………………………………..93
101. Moving A Disabled Machine ………………………………………………………………94
102. Introduction …………………………………………………………………………………94
103. Lowering the Boom in an Emergency …………………………………………….94
104. Retrieval …………………………………………………………………………………….94
105. Transporting the Machine ………………………………………………………………….95
106. Preparing for Road Travel …………………………………………………………….95
107. Before Using the Trailer-Transporter ………………………………………………95
108. Loading a Machine onto the Transporting Vehicle ……………………………96
109. Securing the Machine …………………………………………………………………..97
110. Unloading a Machine from the Transporting Vehicle …………………………98
111. Lifting a Machine ……………………………………………………………………………..99
112. Storage of the Machine …………………………………………………………………..100
113. Introduction ……………………………………………………………………………….100
114. Storage Area …………………………………………………………………………….100
115. Prepare the Machine for Storage …………………………………………………100
116. Put the Machine into Storage ………………………………………………………100
117. During Storage ………………………………………………………………………….100
118. Take the Machine Out of Storage …………………………………………………101
119. Routine Maintenance
120. Service Requirements …………………………………………………………………….103
121. Introduction ……………………………………………………………………………….103
122. Owner-Operator Support …………………………………………………………….103
123. Service-Maintenance Agreements ……………………………………………….103
124. Fit for Purpose Tests for Lifting Equipment …………………………………….103
125. Obtaining Replacement Parts ………………………………………………………104
126. Health and Safety …………………………………………………………………………..105
127. Lubricants …………………………………………………………………………………105
128. Battery ……………………………………………………………………………………..107
129. Service Schedules ………………………………………………………………………….109
130. Introduction ……………………………………………………………………………….109
131. How to Use the Service Schedules ………………………………………………109
132. Calendar Equivalents …………………………………………………………………109
133. Pre-Start Cold Checks, Service Points and Fluid Levels …………………. 110
134. Functional Test and Final Inspection ……………………………………………. 113
135. Service Intervals for Attachments ………………………………………………… 115
136. Periodic Replacement of Safety Related Components …………………… 116
137. Fluids, Lubricants and Capacities …………………………………………………….. 117
138. Coolant Mixtures ………………………………………………………………………. 118
139. Fuels ……………………………………………………………………………………….. 119
140. Tools …………………………………………………………………………………………….120
141. Tool Storage and Cool Box (If fitted) ……………………………………………..120
142. Carrying Tools onto the Machine ………………………………………………….120
143. Prepare the Machine for Maintenance ………………………………………………121
144. Introduction ……………………………………………………………………………….121
145. How to Make the Machine Safe (Excavator Lowered) …………………….121
146. Cleaning the Machine ……………………………………………………………………..122
147. Introduction ……………………………………………………………………………….122
148. Preparing the Machine for Cleaning ……………………………………………..122
149. Cleaning the Machine …………………………………………………………………123
150. Cleaning the Tracks ……………………………………………………………………123
151. Checking for Damage ……………………………………………………………………..125
152. Check the Machine Body and Structure ………………………………………..125
153. Check the Seat and Seat Belt ……………………………………………………..125
154. Check the Hydraulic Hoses and Fittings ……………………………………….125
155. Check the Electrical Circuits ………………………………………………………..125
156. Checking the ROPS-FOPS Structure ……………………………………………126
157. Checking the Ram Piston Rods …………………………………………………..126
158. Greasing ……………………………………………………………………………………….127
159. Introduction ……………………………………………………………………………….127
160. Preparing the Machine for Greasing …………………………………………….127
161. Grease Points ……………………………………………………………………………128
162. Slew Ring Bearings ……………………………………………………………………129
163. Slew Ring Teeth and Slew Pinion …………………………………………………129
164. Access Panels ……………………………………………………………………………….130
165. Introduction ……………………………………………………………………………….130
166. Engine Cover …………………………………………………………………………….130
167. Hydraulic Bay Cover …………………………………………………………………..131
168. Electrical System ……………………………………………………………………………132
169. Battery ……………………………………………………………………………………..132
170. Fuses ……………………………………………………………………………………….135
171. Primary Fuses …………………………………………………………………………..137
172. Relays ……………………………………………………………………………………..137
173. Engine ………………………………………………………………………………………….138
174. Oil and Filter ……………………………………………………………………………..138
175. Cooling System …………………………………………………………………………140
176. Fan Belt ……………………………………………………………………………………142
177. Compressor Belt ………………………………………………………………………..143
178. Air Filter ……………………………………………………………………………………144
179. Fuel System …………………………………………………………………………………..145
180. Introduction ……………………………………………………………………………….145
181. Draining Fuel Tank Impurities ………………………………………………………145
182. Sedimenter and Engine Fuel Filter ……………………………………………….146
183. Bleeding the Fuel System …………………………………………………………..148
184. Hydraulic System ……………………………………………………………………………149
185. Introduction ……………………………………………………………………………….149
186. Releasing the Hydraulic Pressure ………………………………………………..150
187. Oil and Filter ……………………………………………………………………………..150
188. Tracks and Running Gear ……………………………………………………………….152
189. Tracks ………………………………………………………………………………………152
190. Running Gear ……………………………………………………………………………155
191. Windscreen Washer ……………………………………………………………………….156
192. Fire Extinguisher (if fitted) ………………………………………………………………..157
193. Checking the Fire Extinguisher ……………………………………………………157
194. Optional Attachments
195. Introduction ……………………………………………………………………………………159
196. Attachments for your Machine ………………………………………………………….160
197. Removing Residual Pressure …………………………………………………………..161
198. Venting Auxiliary Pressure ………………………………………………………….161
199. Connecting-Disconnecting Hydraulic Hoses ……………………………………….162
200. Introduction ……………………………………………………………………………….162
201. Connecting the Hydraulic Hoses ………………………………………………….162
202. Disconnecting the Hydraulic Hoses ………………………………………………163
203. Quick Release Couplings ……………………………………………………………164
204. Hydraulic Breaker …………………………………………………………………………..166
205. Operation ………………………………………………………………………………….166
206. Operating Attachments ……………………………………………………………….166
207. Manual Quickhitch ………………………………………………………………………….168
208. Introduction ……………………………………………………………………………….168
209. Installation ………………………………………………………………………………..168
210. Removal …………………………………………………………………………………..168
211. Maintenance ……………………………………………………………………………..169
212. Hydraulic Quickhitch ……………………………………………………………………….170
213. Introduction ……………………………………………………………………………….170
214. Releasing the Quickhitch – Operating Procedure ……………………………170
215. Removing a Bucket ……………………………………………………………………172
216. Installing a Bucket ……………………………………………………………………..173
217. Buckets …………………………………………………………………………………………174
218. Bucket Selection ………………………………………………………………………..174
219. Removing a Bucket – Non Quickhitch Models ………………………………..175
220. Installing a Bucket – Non Quickhitch Models ………………………………….176
221. Removing a Bucket from a Quickhitch ………………………………………….176
222. Installing a Bucket on a Quickhitch ………………………………………………178
223. Replacing Bucket Teeth ………………………………………………………………179
224. JCB Hammermaster Breakers ………………………………………………………….180
225. Introduction ……………………………………………………………………………….180
226. Removing a Quickhitch Breaker …………………………………………………..180
227. Installing a Quickhitch Breaker …………………………………………………….182
228. Specifications
229. Lifting Regulations and Safe Working Loads ………………………………………183
230. Introduction ……………………………………………………………………………….183
231. Static Dimensions …………………………………………………………………………..184
232. Performance Dimensions ………………………………………………………………..185
233. Auxiliary Pressures …………………………………………………………………………186
234. Noise Data …………………………………………………………………………………….187
235. Introduction ……………………………………………………………………………….187
236. All Machines ……………………………………………………………………………..187
237. Vibration Data ………………………………………………………………………………..188
238. Introduction ……………………………………………………………………………….188
239. 8085 ZTS ………………………………………………………………………………….189
240. Warranty Information
241. Machine Service Record Sheet ………………………………………………………..191
242. Registration Information ………………………………………………………………….193
243. European Community Standards
244. EC Declaration of Conformity …………………………………………………………..195
245. Introduction ……………………………………………………………………………….195
246. Explanation of the EC Declaration of Conformity ……………………………197

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