JCB G50R, G80R, G55X, G55QX, G66X, G66QX, G88X, G88QX, G110X, G110QX, G120X, G120QX Operator Manual 9811-1870

JCB G50R, G80R, G55X, G55QX, G66X, G66QX, G88X, G88QX, G110X, G110QX, G120X, G120QX Operator Manual 9811-1870 - Image 2

JCB G50R, G80R, G55X, G55QX, G66X, G66QX, G88X, G88QX, G110X, G110QX, G120X, G120QX Operator Manual 9811-1870 - Image 3

JCB G50R, G80R, G55X, G55QX, G66X, G66QX, G88X, G88QX, G110X, G110QX, G120X, G120QX Operator Manual 9811-1870 - Image 4

JCB G50R, G80R, G55X, G55QX, G66X, G66QX, G88X, G88QX, G110X, G110QX, G120X, G120QX Operator Manual 9811-1870 - Image 5

jcb g50r g80r g55x g55qx g66x g66qx g88x g88qx g110x g110qx g120x g120qx operator manual 9811 1870 2

jcb g50r g80r g55x g55qx g66x g66qx g88x g88qx g110x g110qx g120x g120qx operator manual 9811 1870 3

JCB G50R, G80R, G55X, G55QX, G66X, G66QX, G88X, G88QX, G110X, G110QX, G120X, G120QX Operator Manual 9811-1870

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-1870
Number of Pages: 178
Size: 11.4MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- G50R, G80R, G55X, G55QX, G66X, G66QX, G88X, G88QX, G110X, G110QX, G120X, G120QX

1. Introduction
2. About This Manual ……………………………………………………………………………..1
3. Cross References ………………………………………………………………………….1
4. Component Identification …………………………………………………………………….2
5. Dataplate ……………………………………………………………………………………..3
6. Installation
7. Unpacking …………………………………………………………………………………………5
8. Site Installation ………………………………………………………………………………….6
9. Routine Maintenance
10. Service Requirements ………………………………………………………………………..8
11. Health and Safety ………………………………………………………………………………9
12. Lubricants …………………………………………………………………………………….9
13. Battery ………………………………………………………………………………………. 11
14. First Aid – Electrolyte …………………………………………………………………… 11
15. Service Schedules ……………………………………………………………………………13
16. Introduction …………………………………………………………………………………13
17. How to Use the Service Schedules ………………………………………………..13
18. Service Schedule Checklist …………………………………………………………..14
19. Battery ……………………………………………………………………………………………15
20. Connection and Disconnection (battery arrangement) ………………………15
21. Activating Dry Batteries ………………………………………………………………..15
22. Charging the Battery ……………………………………………………………………15
23. Battery Maintenance ……………………………………………………………………16
24. Battery Life …………………………………………………………………………………16
25. Coolant …………………………………………………………………………………………..17
26. Checking and Adding Coolant ……………………………………………………….17
27. Engine Oil ……………………………………………………………………………………….18
28. Pre Start Checks ………………………………………………………………………………19
29. Cleaning …………………………………………………………………………………………20
30. JCB Digital Control Panel
31. Introduction ……………………………………………………………………………………..21
32. Top Level Screen ……………………………………………………………………………..22
33. Application Modes ……………………………………………………………………………23
34. Standard Operation ……………………………………………………………………..23
35. ATP7 Operation …………………………………………………………………………..23
36. Start and Stop the Machine ……………………………………………………………….24
37. Manual Mode ………………………………………………………………………………24
38. Manual ATP7 Operation (when configured for MCB-GCB application) ..25
39. Automatic Mode ………………………………………………………………………….26
40. Alarm List ………………………………………………………………………………………..27
41. Accessing List …………………………………………………………………………….27
42. Changing Method of Voltage Calculations ……………………………………………28
43. Information Screens …………………………………………………………………………29
44. Top Level Screen …………………………………………………………………………29
45. Mains Overview Screen (only when enabled) ………………………………….29
46. Generating Set Overview Screen …………………………………………………..29
47. Mains Value Details ……………………………………………………………………..30
48. Generator Peak Currents ……………………………………………………………..30
49. Analogue Inputs ………………………………………………………………………….30
50. Digitial Inputs and Outputs ……………………………………………………………30
51. Real Time Clock ………………………………………………………………………….31
52. Counters …………………………………………………………………………………….31
53. Maintenance Call …………………………………………………………………………31
54. Main Menu ………………………………………………………………………………………32
55. Basic Main Menu …………………………………………………………………………32
56. Basic Main Menu List …………………………………………………………………..32
57. Setting the Clock ……………………………………………………………………………..34
58. Earth Leakage Relay (Option) ……………………………………………………………35
59. Possible Alarms ……………………………………………………………………………….36
60. Status Messages ……………………………………………………………………………..38
61. Alternator
62. Safety Precautions …………………………………………………………………………..40
63. Introduction ……………………………………………………………………………………..41
64. Designation ………………………………………………………………………………..41
65. Installation ………………………………………………………………………………………42
66. Lifting …………………………………………………………………………………………42
67. AVR Settings And Type ………………………………………………………………..43
68. Protection …………………………………………………………………………………..46
69. Parts List …………………………………………………………………………………………47
70. Alternator Terminal Connections ………………………………………………………..49
71. Series Star ………………………………………………………………………………….49
72. Parallel Star ………………………………………………………………………………..49
73. Series Delta ………………………………………………………………………………..50
74. Double Delta ……………………………………………………………………………….50
75. Parallel Zig-Zag …………………………………………………………………………..51
76. Fault Finding ……………………………………………………………………………………52
77. Service and Maintenance ………………………………………………………………….55
78. Winding Condition ……………………………………………………………………….55
79. Winding Condition Assessment ……………………………………………………..55
80. Spares and After Sales Service ………………………………………………………….56
81. Ordering Parts …………………………………………………………………………….56
82. Engine – Care and Safety
83. Important Information ……………………………………………………………………….58
84. The Operator Manual …………………………………………………………………..58
85. Safety Warnings ………………………………………………………………………….58
86. Safety, Yours and Others …………………………………………………………………..59
87. Checklists ……………………………………………………………………………………….60
88. General Safety ……………………………………………………………………………60
89. Operating Safety …………………………………………………………………………61
90. Maintenance Safety ……………………………………………………………………..62
91. Engine – General Information
92. Introduction ……………………………………………………………………………………..68
93. Left Side, Right Side …………………………………………………………………….68
94. Units of Measurement ………………………………………………………………….68
95. Machine – Equipment Related Data ………………………………………………..68
96. Acronyms and Abbreviations …………………………………………………………69
97. Engine – Identifying the Engine
98. Engine Identification Plate …………………………………………………………………70
99. Typical Engine Identification Number ……………………………………………..70
100. Component Labels ………………………………………………………………………71
101. Engine Component Identification ………………………………………………………..72
102. Engine – Fluids, Lubricants and Capacities
103. Engine Lubricating Oil ………………………………………………………………………77
104. Recommended Oils ……………………………………………………………………..77
105. Engine Oil Capacity ……………………………………………………………………..77
106. Coolant …………………………………………………………………………………………..78
107. Coolant Mixtures ………………………………………………………………………………79
108. Coolant Mixtures …………………………………………………………………………79
109. Fuel ……………………………………………………………………………………………….80
110. Acceptable and Unacceptable Fuels ………………………………………………80
111. Fuel Types ………………………………………………………………………………….82
112. Usage and Effects of Fuels …………………………………………………………..83
113. Sulphur Content ………………………………………………………………………….84
114. Effects of Fuel Contaminates ………………………………………………………..85
115. Engine – Routine Maintenance
116. Introduction ……………………………………………………………………………………..87
117. Cleaning the Engine …………………………………………………………………………88
118. High Pressure Cleaning ……………………………………………………………….88
119. Lubricants – Health and Safety …………………………………………………………..89
120. Hygiene ……………………………………………………………………………………..89
121. Storage ………………………………………………………………………………………89
122. Waste Disposal ……………………………………………………………………………89
123. Handling …………………………………………………………………………………….89
124. First Aid – Oil ……………………………………………………………………………….90
125. Spillage ………………………………………………………………………………………90
126. Fires ………………………………………………………………………………………….90
127. Engine Oil and Filter …………………………………………………………………………91
128. Checking the Oil Level …………………………………………………………………91
129. Changing the Oil and Filter ……………………………………………………………92
130. Engine Cooling System …………………………………………………………………….93
131. Checking the Coolant Level ………………………………………………………….93
132. Changing the Coolant …………………………………………………………………..93
133. Front End Accessory Drive (FEAD) Belt …………………………………………94
134. Engine Fuel System …………………………………………………………………………95
135. Draining the Water Separator and Fuel Filter …………………………………..95
136. Changing the Filter Element ………………………………………………………….96
137. Changing the Water Seperator Pre- Filter ……………………………………….97
138. Bleeding the Fuel System …………………………………………………………….98
139. Air Intake System …………………………………………………………………………….99
140. Air Cleaners ………………………………………………………………………………..99
141. Engine Breather …………………………………………………………………………….100
142. Cleaning the Engine Breather Gauze ……………………………………………100
143. Valve Clearances and Adjustment …………………………………………………….101
144. Before Adjustment ……………………………………………………………………..101
145. Adjustment ……………………………………………………………………………….101
146. After Adjustment ………………………………………………………………………..102
147. Engine Lifting Information ………………………………………………………………..103
148. Engine – Fault Finding
149. Introduction ……………………………………………………………………………………105
150. Fault Finding Charts …………………………………………………………………..106
151. A Charts – Engine …………………………………………………………………………..107
152. B Charts – Fuel ………………………………………………………………………………123
153. C Charts – Lubricating Oil ………………………………………………………………..125
154. D Charts – Coolant ………………………………………………………………………….129
155. Engine – Storage and Preservation
156. Storage …………………………………………………………………………………………133
157. Preservation ………………………………………………………………………………….134
158. Capping Engine Openings ………………………………………………………….134
159. Hot Test Description …………………………………………………………………..135
160. Engine – Technical Data and Specifications
161. Basic Engine Data ………………………………………………………………………….137
162. Torque + Angle Explanation …………………………………………………………….139
163. Torque + Angle Tightening Procedure ……………………………………………….140
164. Engine Torque Figures ……………………………………………………………………141
165. Connection and Wiring Diagrams
166. Generator Schematic Woodward Panel – ATP2 ………………………………….149
167. AC Wiring ……………………………………………………………………………………..151
168. DC Wiring ……………………………………………………………………………………..154
169. JCB G50-G80 Rental Specification – AC Wiring ………………………………….159
170. JCB G50-G80 Rental Specification – DC Wiring ………………………………….163
171. Automatic Transfer Panel 2 ……………………………………………………………..166
172. Automatic Transfer Panel 7 ……………………………………………………………..168
173. Warranty
174. Warranty Information ………………………………………………………………………171
175. Installation Access ……………………………………………………………………..171
176. Downtime Support ……………………………………………………………………..171
177. Terms and Conditions …………………………………………………………………171
178. JCB Technical Service …………………………………………………………………….172

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