JCB G8X to G45QX Operator Manual 9811-4550

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JCB G8X to G45QX Operator Manual 9811-4550

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-4550
Number of Pages: 154
Size: 12.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- G8X, G8QX, G13X, G13QX, G17X, G17QX, G20RX, G22X, G22QX, G30RX, G33X, G33QX, G40RX, G45X, G45QX

1. Introduction
2. Machine Model and Serial Number ………………………………………………………1
3. About This Manual ……………………………………………………………………………..2
4. Cross References ………………………………………………………………………….2
5. Component Identification …………………………………………………………………….3
6. Data plate …………………………………………………………………………………….4
7. Important Information …………………………………………………………………………5
8. The Operator Manual …………………………………………………………………….5
9. Safety Warnings ……………………………………………………………………………5
10. Safety, Yours and Others …………………………………………………………………….6
11. Checklists …………………………………………………………………………………………7
12. General Safety ……………………………………………………………………………..7
13. Operating Safety …………………………………………………………………………..8
14. Maintenance Safety ……………………………………………………………………….9
15. Installation
16. Unpacking ……………………………………………………………………………………….13
17. Site Installation ………………………………………………………………………………..14
18. Outdoor Installations. ………………………………………………………………………..15
19. Indoor installations ……………………………………………………………………………16
20. Generator Set Room ……………………………………………………………………16
21. Basic Elements to be considered …………………………………………………..21
22. Routine Maintenance
23. Service Requirements ………………………………………………………………………22
24. Health and Safety …………………………………………………………………………….23
25. Lubricants …………………………………………………………………………………..23
26. Service Schedules ……………………………………………………………………………25
27. Introduction …………………………………………………………………………………25
28. How to Use the Service Schedules ………………………………………………..25
29. Service Schedule Checklist …………………………………………………………..26
30. Battery ……………………………………………………………………………………………27
31. Connection and Disconnection (battery arrangement) ………………………27
32. Charging the Battery ……………………………………………………………………27
33. Battery Maintenance ……………………………………………………………………27
34. Battery Life …………………………………………………………………………………27
35. Cooling System ……………………………………………………………………………….28
36. Checking and Adding Coolant ……………………………………………………….28
37. Coolant Mixtures …………………………………………………………………………28
38. Cleaning the Radiator …………………………………………………………………..29
39. Pre Start Checks ………………………………………………………………………………30
40. Checks After Running ……………………………………………………………………….31
41. Cleaning …………………………………………………………………………………………32
42. KS1 Digital Control Panel
43. Introduction ……………………………………………………………………………………..33
44. Features …………………………………………………………………………………….33
45. Components ……………………………………………………………………………….34
46. Operation Modes …………………………………………………………………………35
47. Data …………………………………………………………………………………………..36
48. CP1 and CP2 Digital Control Panels
49. Introduction ……………………………………………………………………………………..37
50. The panel provides the following readings of the electric mains supply: 37
51. The panel provides the following engine features information: …………..37
52. The panel controls the following functions of the engine: …………………..37
53. Password ……………………………………………………………………………………38
54. Control Panel Front Views …………………………………………………………………39
55. CP1 …………………………………………………………………………………………..39
56. CP2 …………………………………………………………………………………………..40
57. Control Panel Push Buttons ………………………………………………………………41
58. Operating mode buttons ……………………………………………………………….41
59. Command buttons ……………………………………………………………………….41
60. Display Buttons …………………………………………………………………………..42
61. Contactors Buttons (CP2 only) ………………………………………………………42
62. Data LEDs ………………………………………………………………………………………43
63. Engine Status LEDs …………………………………………………………………….43
64. Alarm LEDs ………………………………………………………………………………..43
65. Electric Power Status LEDs …………………………………………………………..44
66. Starting and Stopping – Manual Mode …………………………………………………45
67. Starting ………………………………………………………………………………………45
68. Stopping …………………………………………………………………………………….45
69. Starting and Stopping – Automatic Mode ……………………………………………..46
70. Operational Modes …………………………………………………………………………..47
71. Test Mode (CP2 only) …………………………………………………………………..47
72. Block Mode (CP1 only) …………………………………………………………………47
73. Block Mode (CP2 only) …………………………………………………………………47
74. Activation of Contactors (CP2 only) ……………………………………………….48
75. Linking Generators and Transfer Panels …………………………………………48
76. Alarms ……………………………………………………………………………………………49
77. Engine Alarms …………………………………………………………………………….49
78. Generator Set Alarms …………………………………………………………………..50
79. Mains Alarms (CP2 only) ………………………………………………………………50
80. Transfer Fuel Pump (Optional) …………………………………………………………..51
81. ATP1 Digital Control Panel (option)
82. Introduction ……………………………………………………………………………………..52
83. The automatic transfer panel provides the following readings of the electric
84. mains supply: ……………………………………………………………………………..52
85. Outputs to allow Monitoring of Controller Operating Conditions …………52
86. Control Panel Front View …………………………………………………………………..53
87. Control Panel Push Buttons ………………………………………………………………54
88. Operating mode buttons ……………………………………………………………….54
89. Command buttons ……………………………………………………………………….55
90. Display Buttons …………………………………………………………………………..55
91. Contactors Buttons ………………………………………………………………………55
92. Data LEDs ………………………………………………………………………………………56
93. Starting and Stopping – Manual Mode …………………………………………………57
94. Starting ………………………………………………………………………………………57
95. Stopping …………………………………………………………………………………….57
96. Starting and Stopping – Automatic Mode ……………………………………………..58
97. Introduction …………………………………………………………………………………58
98. Starting ………………………………………………………………………………………58
99. Stopping …………………………………………………………………………………….58
100. Operational Modes …………………………………………………………………………..59
101. Integrated Generator Set Mode ……………………………………………………..59
102. Test Mode …………………………………………………………………………………..59
103. Block Mode …………………………………………………………………………………59
104. Activation of Contactors ……………………………………………………………….59
105. Inputs and Outputs …………………………………………………………………………..60
106. Digital Input (Non Programmable) ………………………………………………….60
107. Programmable Inputs …………………………………………………………………..60
108. Digital Outputs …………………………………………………………………………….60
109. Alarms ……………………………………………………………………………………………61
110. Electrical Characteristics …………………………………………………………………..65
111. Wiring Diagrams ………………………………………………………………………….66
112. Alternator
113. Introduction ……………………………………………………………………………………..67
114. Safety Precautions ………………………………………………………………………67
115. Designation ………………………………………………………………………………..67
116. Installation ………………………………………………………………………………………68
117. Lifting …………………………………………………………………………………………68
118. AVR Settings and Type ………………………………………………………………..69
119. Protection …………………………………………………………………………………..72
120. Alternator Terminal Connections ………………………………………………………..73
121. Series Star ………………………………………………………………………………….73
122. Parallel Star ………………………………………………………………………………..73
123. Series Delta ………………………………………………………………………………..74
124. Double Delta ……………………………………………………………………………….74
125. Parallel Zig-Zag …………………………………………………………………………..75
126. Fault Finding ……………………………………………………………………………………76
127. Service and Maintenance ………………………………………………………………….79
128. Winding Condition ……………………………………………………………………….79
129. Winding Condition Assessment ……………………………………………………..79
130. Spares and After Sales Service ………………………………………………………….80
131. Ordering Parts …………………………………………………………………………….80
132. Engine
133. Introduction ……………………………………………………………………………………..81
134. Component Identification ………………………………………………………………81
135. Location of Labels ……………………………………………………………………….84
136. 97/68/EC Directive Certified Engines ……………………………………………..85
137. Engine Family ……………………………………………………………………………..85
138. Engine Oil and Filter …………………………………………………………………………86
139. Recommended Oils ……………………………………………………………………..86
140. Engine Oil Capacity ……………………………………………………………………..86
141. Checking the Oil Level …………………………………………………………………87
142. Changing the Oil and Filter ……………………………………………………………88
143. Cooling System ……………………………………………………………………………….90
144. Check and Adjust Fan Belt ……………………………………………………………90
145. Drain and Refill the Coolant ………………………………………………………….92
146. Fuel System …………………………………………………………………………………….93
147. Fuel Specifications ………………………………………………………………………93
148. Additional Technical Fuel Requirements …………………………………………93
149. Bio-Diesel Fuels ………………………………………………………………………….94
150. Injectors ……………………………………………………………………………………..94
151. Priming the Fuel System – Indirect Injection …………………………………….95
152. Priming the Fuel System – Direct Injection ………………………………………96
153. Water Separator and Fuel Filter …………………………………………………….97
154. Inlet and Exhaust System ………………………………………………………………..101
155. To Renew the Air Cleaner Outer Element ……………………………………..101
156. Turbocharger (4TNV84T, 4TNV98T) …………………………………………….101
157. Crankcase Breather System ……………………………………………………….101
158. Valves ………………………………………………………………………………………101
159. Technical Data ……………………………………………………………………………….102
160. Description of Model Number ………………………………………………………102
161. General …………………………………………………………………………………….102
162. Data by Engine Model ………………………………………………………………..103
163. Engine – Fault Finding
164. Introduction ……………………………………………………………………………………109
165. Fault Finding Charts ………………………………………………………………….. 110
166. A Charts – Engine ………………………………………………………………………….. 111
167. B Charts – Fuel ……………………………………………………………………………… 115
168. C Charts – Lubricating Oil ……………………………………………………………….. 116
169. D Charts – Coolant …………………………………………………………………………. 118
170. Connection and Wiring Diagrams
171. Introduction ……………………………………………………………………………………120
172. CP1 and CP2 Wiring Diagrams ………………………………………………………..121
173. ATP1 Wiring Diagrams ……………………………………………………………………135
174. Socket Wiring – Rental Specification Only ………………………………………….141
175. KS1 Wiring Diagrams ……………………………………………………………………..143
176. Warranty
177. Warranty Information ………………………………………………………………………147
178. Installation Access ……………………………………………………………………..147
179. Downtime Support ……………………………………………………………………..147
180. Terms and Conditions …………………………………………………………………147
181. JCB Technical Service …………………………………………………………………….148

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