JCB HM Series Large Hydraulic Breakers Operator Manual 9814-0556-04

JCB HM Series Large Hydraulic Breakers Operator Manual 9814-0556-04 - Image 2

JCB HM Series Large Hydraulic Breakers Operator Manual 9814-0556-04 - Image 3

JCB HM Series Large Hydraulic Breakers Operator Manual 9814-0556-04 - Image 4

JCB HM Series Large Hydraulic Breakers Operator Manual 9814-0556-04 - Image 5

jcb hm series large hydraulic breakers operator manual 9814 0556 04 2

jcb hm series large hydraulic breakers operator manual 9814 0556 04 3

JCB HM Series Large Hydraulic Breakers Operator Manual 9814-0556-04

$20.00

Type Of Manual: Operator Manual
ManualID: 9814-0556-04
Number of Pages: 506
Size: 35.1MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- HM Series Large Hydraulic Breakers

1. Introduction
2. About this Manual ………………………………………………………………………………1
3. Units of Measurement ……………………………………………………………………1
4. Carrier Machine Suitability ……………………………………………………………..1
5. Warranty ……………………………………………………………………………………1
6. Hammermaster HM 2180 and HM 2780 …………………………………………1
7. General Description ……………………………………………………………………………2
8. Check List – Equipment ………………………………………………………………….2
9. Attachment Identification ……………………………………………………………..2
10. Component Identification ……………………………………………………………..2
11. Lifting ………………………………………………………………………………………..3
12. Safety ………………………………………………………………………………………………4
13. Safety – Yours and Others ………………………………………………………………4
14. Safety Warnings ……………………………………………………………………………4
15. Safety Check List ………………………………………………………………………….5
16. Noise Warning Decal ……………………………………………………………………..7
17. Operation
18. General Safety ………………………………………………………………………………….9
19. Safety First …………………………………………………………………………………..9
20. Start and Stop the Hammermaster …………………………………………………..9
21. Principles of Breaking …………………………………………………………………….9
22. Penetrative Breaking …………………………………………………………………..9
23. Impact Breaking ………………………………………………………………………….9
24. Breaking – Do’s and Don’ts ………………………………………………………………..10
25. Do ……………………………………………………………………………………………..10
26. Don’t …………………………………………………………………………………………. 11
27. Noise Dampening ………………………………………………………………………..12
28. Choosing a Tool ……………………………………………………………………………….13
29. The Effects of Blank Firing ………………………………………………………………..14
30. To prevent blank firing: …………………………………………………………………14
31. Travelling with the Hammermaster ……………………………………………………..15
32. On Site ………………………………………………………………………………………15
33. On a Truck ………………………………………………………………………………….15
34. Hydraulic Oils, Filtering and Cooling …………………………………………………..16
35. Introduction …………………………………………………………………………………16
36. Possible Result of using incorrect Oil ……………………………………………..16
37. Special Oils …………………………………………………………………………………16
38. Hydraulic Oil Purity ………………………………………………………………………16
39. Oil Filter ……………………………………………………………………………………..17
40. Installation and Removal
41. Safety …………………………………………………………………………………………….19
42. Safety First …………………………………………………………………………………19
43. Installation ………………………………………………………………………………………20
44. Removal …………………………………………………………………………………………22
45. Non JCB Carriers ………………………………………………………………………..23
46. Tools ………………………………………………………………………………………………24
47. Maintenance
48. Health and Safety …………………………………………………………………………….25
49. Safety First …………………………………………………………………………………25
50. Lubricants …………………………………………………………………………………..25
51. Service Requirements ………………………………………………………………………26
52. Main Inspection …………………………………………………………………………..26
53. Check ………………………………………………………………………………………26
54. Change ……………………………………………………………………………………26
55. Obtaining Replacement Parts ………………………………………………………..26
56. Washing …………………………………………………………………………………..26
57. Service Schedules ……………………………………………………………………………27
58. Every 2 – 4 Hours (Depending on operating conditions) ……………………27
59. Grease …………………………………………………………………………………….27
60. Manual Lubrication ……………………………………………………………………27
61. Daily ………………………………………………………………………………………….27
62. Clean ………………………………………………………………………………………27
63. Grease …………………………………………………………………………………….27
64. Check (engine stopped) ……………………………………………………………..27
65. Observe (Hammermaster Operation) …………………………………………..27
66. Weekly ……………………………………………………………………………………….27
67. Check (engine stopped) ……………………………………………………………..27
68. Every 500 Hours or Yearly (whichever occurs first) …………………………..28
69. Torque Figure – HM 2180 and HM2780 ……………………………………………….29
70. Torque Table ……………………………………………………………………………….29
71. Lower Tool Bushing and Tools ……………………………………………………………30
72. Checking For Excessive Wear ………………………………………………………30
73. Check for and Removal of Burrs ……………………………………………………30
74. Lower Tool Bushing – Removal ………………………………………………………30
75. Lower Tool Bushing – Replacement ………………………………………………..30
76. Wear Limits and Tool for Lower Tool Bushing ………………………………………31
77. Lower Tool Brushing …………………………………………………………………….31
78. Storage …………………………………………………………………………………………..32
79. Automatic Greasing System ………………………………………………………………33
80. JCB Autogrease System ………………………………………………………………33
81. Self Contained Re-Chargeable Greasing System …………………………….34
82. Grease Parts List ………………………………………………………………………36
83. HM2180 and HM2780 Power Cell ……………………………………………….38
84. Part – Power Cell ……………………………………………………………………….39
85. Part Housing …………………………………………………………………………….45
86. Removal of Parts and Deburring ………………………………………………………..49
87. Deburring ……………………………………………………………………………………49
88. Take care when using the Buffer Grinder ………………………………………..50
89. Piston ………………………………………………………………………………………..51
90. Damage on The Blowing Surface …………………………………………………..53
91. Depression …………………………………………………………………………………53
92. Transport ………………………………………………………………………………………..54
93. Disposal of Consumable ……………………………………………………………………55
94. End of Life Disposal …………………………………………………………………….55
95. Service
96. Principle of Operation ……………………………………………………………………….57
97. Principle of Operation I …………………………………………………………………57
98. Principle of Operation II ………………………………………………………………..57
99. Principle of Operation III ……………………………………………………………….58
100. Principle of Operation IV ………………………………………………………………58
101. Fault Finding ……………………………………………………………………………………59
102. Specification
103. List of Approved Attachments …………………………………………………………….61
104. Part Numbers
105. Nitrogen Adaptor Reference Chart ……………………………………………………..63
106. Warranty
107. JCB Attachments ……………………………………………………………………………..65
108. Important ……………………………………………………………………………………65
109. Warranty Policy …………………………………………………………………………..65
110. Warranty and Procedure …………………………………………………………………..66

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