JCB HM80 Hydraulic Breakers Operator Manual 333-A3811-01

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jcb hm80 hydraulic breakers operator manual 333 a3811 01 2

jcb hm80 hydraulic breakers operator manual 333 a3811 01 3

JCB HM80 Hydraulic Breakers Operator Manual 333-A3811-01

$20.00

Type Of Manual: Operator Manual
ManualID: 333-A3811-01
Number of Pages: 314
Size: 27.0MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- HM80 Hydraulic Breakers

1. Contents Page No.
2. About this Manual ………………………………………………………………………………1
3. Units of Measurement ……………………………………………………………………1
4. Carrier Machine Suitability ……………………………………………………………..1
5. Identification ……………………………………………………………………………………..2
6. Data Plate …………………………………………………………………………………….2
7. Component Identification ………………………………………………………………..3
8. Safety Check List ……………………………………………………………………………….4
9. Safety – Yours and Others ………………………………………………………………4
10. Safety Warnings ……………………………………………………………………………4
11. Safety Labels …………………………………………………………………………………….8
12. Safety Label Identification ………………………………………………………………8
13. Part Numbers and Description ………………………………………………………8
14. Installation
15. Consumables ………………………………………………………………………………….. 11
16. Grease ………………………………………………………………………………………. 11
17. Mineral Hydraulic Oil …………………………………………………………………… 11
18. Non-mineral Hydraulic Oil ……………………………………………………………. 11
19. Gas …………………………………………………………………………………………… 11
20. Tool ………………………………………………………………………………………………..12
21. Selection of the Right Tool …………………………………………………………….12
22. Standard Tools …………………………………………………………………………….12
23. Tool Replacement ………………………………………………………………………..12
24. Safety First ……………………………………………………………………………….12
25. Installation and Removal …………………………………………………………………..13
26. Safety First …………………………………………………………………………………13
27. Installation (JCB Micro Series Machines and 801 Series Mini Excavators)
28. ………………………………………………………………………………………………..13
29. Removal (JCB Micro Series Machines 801 Series Mini Excavators) ..13
30. Non-JCB Carriers ……………………………………………………………………..14
31. Hydraulic Installation ……………………………………………………………………15
32. Hydraulic Connections …………………………………………………………………15
33. Removal of the Attachment …………………………………………………………..16
34. Short Period of Non-Use …………………………………………………………….16
35. Lengthy Period of Non-Use ………………………………………………………..16
36. Storage of the Breaker …………………………………………………………………17
37. General Safety ………………………………………………………………………….17
38. Operation
39. Preparation ……………………………………………………………………………………..19
40. Correct Operation …………………………………………………………………………….20
41. Working Angle …………………………………………………………………………….20
42. Breaker Rocking ………………………………………………………………………….21
43. Cylinder Positions ………………………………………………………………………..21
44. Incorrect Operation …………………………………………………………………………..22
45. Working Angle …………………………………………………………………………….22
46. Levering ……………………………………………………………………………………..22
47. Cylinder Positions ………………………………………………………………………..22
48. Impacting (use as a Sledgehammer) ……………………………………………..23
49. Lifting-Transporting ………………………………………………………………………23
50. Moving Objects ……………………………………………………………………………23
51. Use under Water …………………………………………………………………………23
52. Tunnelling work …………………………………………………………………………..24
53. Working Conditions ………………………………………………………………………….25
54. High Ambient Temperature ……………………………………………………………25
55. Low Ambient Temperature ……………………………………………………………25
56. Maintenance
57. Lubrication ………………………………………………………………………………………27
58. Manual Lubrication ………………………………………………………………………27
59. Checks Required ……………………………………………………………………………..28
60. Tool for Wear ………………………………………………………………………………28
61. Wear Bushes and Buffer Ring ……………………………………………………….28
62. Stopper Pin …………………………………………………………………………………29
63. Stopper pin wear limits ……………………………………………………………….29
64. Impact Face of the Percussion Piston …………………………………………….29
65. Breaker Housing and Breaker Bracket ……………………………………………29
66. Piston Accumulator ……………………………………………………………………..29
67. Checking: …………………………………………………………………………………29
68. Service …………………………………………………………………………………………..30
69. Charging the Accumulators …………………………………………………………..30
70. Charge the Nitrogen Gas into the Piston Accumulator ……………………30
71. Hydraulic Lines ……………………………………………………………………………33
72. Checking and Cleaning the Hydraulic Oil Filter ………………………………..33
73. Hydraulic Oils, Filtering and Cooling …………………………………………………..34
74. Introduction …………………………………………………………………………………34
75. Possible Result of using incorrect Oil ……………………………………………..34
76. Special Oils …………………………………………………………………………………34
77. Hydraulic Oil Purity ………………………………………………………………………34
78. Oil Filter ……………………………………………………………………………………..35
79. Care and Maintenance Schedule ……………………………………………………….36
80. Tightening Torques …………………………………………………………………………..37
81. Transport ………………………………………………………………………………………..38
82. Transport on a Pallet ……………………………………………………………………38
83. Transport on a Lorry …………………………………………………………………….38
84. Travelling On Site ………………………………………………………………………..39
85. Troubleshooting ……………………………………………………………………………….40
86. Disposal of Breaker ……………………………………………………………………..41
87. Specification
88. Technical Details ………………………………………………………………………………43
89. Part Numbers
90. Nitrogen Adaptor Reference Chart ……………………………………………………..45
91. Warranty
92. Warranty and Procedure …………………………………………………………………..47

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