JCB JS115, JS130, JS145, JS160, JS180, JS190, JS200, JS210, JS220, JS235 Operator Manual 9821-9950

JCB JS115, JS130, JS145, JS160, JS180, JS190, JS200, JS210, JS220, JS235 Operator Manual 9821-9950 - Image 2

JCB JS115, JS130, JS145, JS160, JS180, JS190, JS200, JS210, JS220, JS235 Operator Manual 9821-9950 - Image 3

JCB JS115, JS130, JS145, JS160, JS180, JS190, JS200, JS210, JS220, JS235 Operator Manual 9821-9950 - Image 4

JCB JS115, JS130, JS145, JS160, JS180, JS190, JS200, JS210, JS220, JS235 Operator Manual 9821-9950 - Image 5

jcb js115 js130 js145 js160 js180 js190 js200 js210 js220 js235 operator manual 9821 9950 2

jcb js115 js130 js145 js160 js180 js190 js200 js210 js220 js235 operator manual 9821 9950 3

JCB JS115, JS130, JS145, JS160, JS180, JS190, JS200, JS210, JS220, JS235 Operator Manual 9821-9950

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-9950
Number of Pages: 392
Size: 52.7MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS115, JS130, JS145, JS160, JS180, JS190, JS200, JS210, JS220, JS235

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 2
8. Safety
9. Safety – Yours and Others …………………………………………………………………………………………………….. 3
10. Safety Warnings …………………………………………………………………………………………………………………… 3
11. General Safety …………………………………………………………………………………………………………………….. 4
12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
13. About the Product
14. Introduction
15. General ……………………………………………………………………………………………………………………………….. 7
16. Name and Address of the Manufacturer …………………………………………………………………………………. 7
17. Product Compliance ……………………………………………………………………………………………………………… 7
18. Description
19. General ……………………………………………………………………………………………………………………………….. 8
20. Intended Use ……………………………………………………………………………………………………………………….. 8
21. Log Moving-Object Handling ………………………………………………………………………………………………….. 9
22. Optional Equipment and Attachments …………………………………………………………………………………….. 9
23. Danger Zone ……………………………………………………………………………………………………………………….. 9
24. Main Component Locations …………………………………………………………………………………………………. 10
25. Product and Component Identification
26. Machine …………………………………………………………………………………………………………………………….. 11
27. Engine ………………………………………………………………………………………………………………………………. 12
28. Operator Protective Structure ………………………………………………………………………………………………. 13
29. Safety Labels
30. General ……………………………………………………………………………………………………………………………… 15
31. Safety Label Identification ……………………………………………………………………………………………………. 15
32. Operator Station
33. Component Locations …………………………………………………………………………………………………………. 18
34. Interior Switches
35. Ignition Switch ……………………………………………………………………………………………………………………. 19
36. Cab Interior Light ……………………………………………………………………………………………………………….. 19
37. Console Switches
38. General ……………………………………………………………………………………………………………………………… 21
39. Work Lights ……………………………………………………………………………………………………………………….. 21
40. Beacon ……………………………………………………………………………………………………………………………… 21
41. Seat Heater ……………………………………………………………………………………………………………………….. 21
42. Seat Ventilation ………………………………………………………………………………………………………………….. 22
43. Control Locks …………………………………………………………………………………………………………………….. 22
44. Excavator End Quickhitch ……………………………………………………………………………………………………. 22
45. Radio Mute ………………………………………………………………………………………………………………………… 22
46. Engine Stop Switch ……………………………………………………………………………………………………………. 22
47. SCR Refresh ……………………………………………………………………………………………………………………… 22
48. Slew Lock …………………………………………………………………………………………………………………………. 22
49. Cushion …………………………………………………………………………………………………………………………….. 23
50. Window Washer …………………………………………………………………………………………………………………. 23
51. Window Wipers ………………………………………………………………………………………………………………….. 23
52. Front Lower Window Wiper …………………………………………………………………………………………………. 23
53. Cab Raise-Lower ……………………………………………………………………………………………………………….. 23
54. Operation
55. Introduction
56. General ……………………………………………………………………………………………………………………………… 25
57. Operating Safety
58. General ……………………………………………………………………………………………………………………………… 26
59. Worksite Safety ………………………………………………………………………………………………………………….. 28
60. Risk Assessment ……………………………………………………………………………………………………………….. 29
61. Walk-Around Inspection
62. General ……………………………………………………………………………………………………………………………… 31
63. Entering and Leaving the Operator Station
64. General ……………………………………………………………………………………………………………………………… 32
65. Emergency Exit ………………………………………………………………………………………………………………….. 35
66. Doors
67. Operator Door ……………………………………………………………………………………………………………………. 38
68. Windows
69. Front Window …………………………………………………………………………………………………………………….. 40
70. Side Window ……………………………………………………………………………………………………………………… 41
71. Sun Visor-Sunblind
72. Sunblind ……………………………………………………………………………………………………………………………. 43
73. Battery Isolator
74. General ……………………………………………………………………………………………………………………………… 45
75. Before Starting the Engine
76. General ……………………………………………………………………………………………………………………………… 46
77. Operator Seat
78. General ……………………………………………………………………………………………………………………………… 47
79. Suspension Seat ………………………………………………………………………………………………………………… 47
80. Heated Seat Controls …………………………………………………………………………………………………………. 49
81. Seat Ventilation Controls …………………………………………………………………………………………………….. 49
82. Seat Belt
83. General ……………………………………………………………………………………………………………………………… 50
84. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 50
85. Static Seat Belt ………………………………………………………………………………………………………………….. 51
86. Mirrors
87. General ……………………………………………………………………………………………………………………………… 53
88. Starting the Engine
89. General ……………………………………………………………………………………………………………………………… 58
90. Warming Up ………………………………………………………………………………………………………………………. 58
91. Immobiliser ………………………………………………………………………………………………………………………… 59
92. Stopping and Parking
93. General ……………………………………………………………………………………………………………………………… 62
94. Preparing for Travel
95. General ……………………………………………………………………………………………………………………………… 63
96. Preparing for Worksite Travel ………………………………………………………………………………………………. 63
97. Beacon ……………………………………………………………………………………………………………………………… 64
98. Safety Equipment
99. General ……………………………………………………………………………………………………………………………… 65
100. Control Lock ………………………………………………………………………………………………………………………. 65
101. Drive Controls
102. Track Controls ……………………………………………………………………………………………………………………. 67
103. Travel Speed Selector ………………………………………………………………………………………………………… 68
104. Instruments
105. General ……………………………………………………………………………………………………………………………… 70
106. Instrument Panel ………………………………………………………………………………………………………………… 71
107. Getting the Machine Moving
108. General ……………………………………………………………………………………………………………………………… 95
109. Slopes
110. General ……………………………………………………………………………………………………………………………… 98
111. Driving on Slopes ………………………………………………………………………………………………………………. 98
112. Working on Slopes …………………………………………………………………………………………………………… 100
113. Driving the Machine
114. General ……………………………………………………………………………………………………………………………. 102
115. Towing Other Equipment …………………………………………………………………………………………………… 102
116. Operating Levers-Pedals
117. General ……………………………………………………………………………………………………………………………. 103
118. Control Layouts ………………………………………………………………………………………………………………… 103
119. Excavator End Controls …………………………………………………………………………………………………….. 103
120. Dozer Blade Controls ……………………………………………………………………………………………………….. 111
121. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 111
122. Lifting and Loading
123. General ……………………………………………………………………………………………………………………………. 115
124. Load Charts …………………………………………………………………………………………………………………….. 115
125. Overload Warning System …………………………………………………………………………………………………. 116
126. Working with the Excavator End
127. General ……………………………………………………………………………………………………………………………. 118
128. Preparing to Use the Excavator End …………………………………………………………………………………… 118
129. Lifting With the Excavator End …………………………………………………………………………………………… 118
130. Digging ……………………………………………………………………………………………………………………………. 119
131. Changing the Bucket Linkage ……………………………………………………………………………………………. 124
132. Dipper Stroke Limiter ………………………………………………………………………………………………………… 125
133. Working with the Dozer Blade
134. General ……………………………………………………………………………………………………………………………. 128
135. Dozing and Grading ………………………………………………………………………………………………………….. 128
136. Scraping and Cutting ………………………………………………………………………………………………………… 128
137. Backfilling ………………………………………………………………………………………………………………………… 128
138. Heating, Ventilating and Air-Conditioning (HVAC)
139. General ……………………………………………………………………………………………………………………………. 130
140. Air-Conditioning Controls …………………………………………………………………………………………………… 130
141. Power Sockets
142. Auxiliary Power Socket ……………………………………………………………………………………………………… 133
143. Fire Extinguisher
144. General ……………………………………………………………………………………………………………………………. 134
145. Moving a Disabled Machine
146. General ……………………………………………………………………………………………………………………………. 136
147. Getting the Machine Unstuck …………………………………………………………………………………………….. 136
148. Jump-Starting the Engine ………………………………………………………………………………………………….. 137
149. Retrieval ………………………………………………………………………………………………………………………….. 138
150. Excavator End (Emergency Operation) ……………………………………………………………………………….. 138
151. Lifting the Machine
152. General ……………………………………………………………………………………………………………………………. 140
153. Transporting the Machine
154. General ……………………………………………………………………………………………………………………………. 142
155. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 142
156. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 145
157. Operating Environment
158. General ……………………………………………………………………………………………………………………………. 147
159. Operating in Low Temperatures …………………………………………………………………………………………. 147
160. Operating in High Temperatures …………………………………………………………………………………………. 147
161. Cab Filters ……………………………………………………………………………………………………………………….. 148
162. Refuelling
163. General ……………………………………………………………………………………………………………………………. 149
164. Low Fuel Levels ……………………………………………………………………………………………………………….. 149
165. Filling the Tank …………………………………………………………………………………………………………………. 149
166. Attachments
167. Working with Attachments
168. Introduction ………………………………………………………………………………………………………………………. 153
169. Attachments for your Machine ……………………………………………………………………………………………. 153
170. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 154
171. Impact Protection ……………………………………………………………………………………………………………… 157
172. Direct-Mounted Attachments
173. General ……………………………………………………………………………………………………………………………. 158
174. Quickhitch
175. Excavator End Quickhitch ………………………………………………………………………………………………….. 161
176. Buckets
177. General ……………………………………………………………………………………………………………………………. 168
178. Bucket Teeth ……………………………………………………………………………………………………………………. 168
179. Preservation and Storage
180. Cleaning
181. General ……………………………………………………………………………………………………………………………. 173
182. Preparation ………………………………………………………………………………………………………………………. 174
183. Checking For Damage
184. General ……………………………………………………………………………………………………………………………. 175
185. Storage
186. General ……………………………………………………………………………………………………………………………. 176
187. Put into Storage ……………………………………………………………………………………………………………….. 176
188. During Storage …………………………………………………………………………………………………………………. 177
189. Take out of Storage ………………………………………………………………………………………………………….. 177
190. Security
191. General ……………………………………………………………………………………………………………………………. 178
192. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 178
193. LiveLink …………………………………………………………………………………………………………………………… 178
194. Anti-Vandal Guards …………………………………………………………………………………………………………… 178
195. Maintenance
196. Introduction
197. General ……………………………………………………………………………………………………………………………. 181
198. Owner-Operator Support ……………………………………………………………………………………………………. 181
199. Service-Maintenance Agreements ………………………………………………………………………………………. 182
200. Obtaining Spare Parts ………………………………………………………………………………………………………. 182
201. Maintenance Safety
202. General ……………………………………………………………………………………………………………………………. 183
203. Fluids and Lubricants ……………………………………………………………………………………………………….. 184
204. Maintenance Schedules
205. General ……………………………………………………………………………………………………………………………. 188
206. How to Use the Maintenance Schedules …………………………………………………………………………….. 188
207. Maintenance Intervals ……………………………………………………………………………………………………….. 188
208. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 190
209. Functional Tests and Final Inspection …………………………………………………………………………………. 193
210. Maintenance Positions
211. General ……………………………………………………………………………………………………………………………. 195
212. Maintenance Position (Excavator End Lowered) …………………………………………………………………… 195
213. Service Points
214. General ……………………………………………………………………………………………………………………………. 196
215. Access Apertures
216. General ……………………………………………………………………………………………………………………………. 207
217. Battery Cover …………………………………………………………………………………………………………………… 207
218. Engine Compartment Cover ………………………………………………………………………………………………. 208
219. Hydraulic Compartment Cover …………………………………………………………………………………………… 209
220. Radiator Cover …………………………………………………………………………………………………………………. 211
221. Tools
222. General ……………………………………………………………………………………………………………………………. 213
223. Toolbox ……………………………………………………………………………………………………………………………. 213
224. Lubrication
225. General ……………………………………………………………………………………………………………………………. 214
226. Preparation ………………………………………………………………………………………………………………………. 214
227. Attachments
228. General …………………………………………………………………………………………………………………………… 215
229. Body and Framework
230. General …………………………………………………………………………………………………………………………… 216
231. Slew Ring Bearings ………………………………………………………………………………………………………….. 216
232. Pivot Pins ………………………………………………………………………………………………………………………… 217
233. Operator Station
234. General …………………………………………………………………………………………………………………………… 219
235. Operator Protective Structure …………………………………………………………………………………………….. 219
236. Seat ………………………………………………………………………………………………………………………………… 221
237. Seat Belt …………………………………………………………………………………………………………………………. 221
238. Controls …………………………………………………………………………………………………………………………… 222
239. Engine
240. General …………………………………………………………………………………………………………………………… 223
241. Oil …………………………………………………………………………………………………………………………………… 223
242. Drive Belt ………………………………………………………………………………………………………………………… 225
243. Air Filter
244. General …………………………………………………………………………………………………………………………… 226
245. Pre-Cleaner ……………………………………………………………………………………………………………………… 226
246. Dust Valve ………………………………………………………………………………………………………………………. 226
247. Fuel System
248. General …………………………………………………………………………………………………………………………… 227
249. Tank ……………………………………………………………………………………………………………………………….. 227
250. Fuel Filter ………………………………………………………………………………………………………………………… 228
251. Water Separator ………………………………………………………………………………………………………………. 229
252. Cooling System
253. General …………………………………………………………………………………………………………………………… 231
254. Coolant ……………………………………………………………………………………………………………………………. 231
255. Cooling Pack …………………………………………………………………………………………………………………… 232
256. Tracks
257. General ……………………………………………………………………………………………………………………..

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