JCB JS140, JS205, JS215 Operator Manual 9831-7950

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JCB JS140, JS205, JS215 Operator Manual 9831-7950

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-7950
Number of Pages: 230
Size: 21.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS140, JS205, JS215

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Safety
9. Safety – Yours and Others …………………………………………………………………………………………………….. 2
10. Safety Warnings …………………………………………………………………………………………………………………… 2
11. General Safety …………………………………………………………………………………………………………………….. 3
12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
13. About the Product
14. Introduction
15. General ……………………………………………………………………………………………………………………………….. 5
16. Name and Address of the Manufacturer …………………………………………………………………………………. 5
17. Product Compliance ……………………………………………………………………………………………………………… 5
18. Description
19. General ……………………………………………………………………………………………………………………………….. 6
20. Intended Use ……………………………………………………………………………………………………………………….. 6
21. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
22. Optional Equipment and Attachments …………………………………………………………………………………….. 6
23. Danger Zone ……………………………………………………………………………………………………………………….. 6
24. Main Component Locations …………………………………………………………………………………………………… 7
25. Product and Component Identification
26. Machine ………………………………………………………………………………………………………………………………. 8
27. Engine ………………………………………………………………………………………………………………………………… 9
28. Safety Labels
29. General ……………………………………………………………………………………………………………………………… 10
30. Safety Label Identification ……………………………………………………………………………………………………. 10
31. Operator Station
32. Component Locations …………………………………………………………………………………………………………. 12
33. Interior Switches
34. Ignition Switch ……………………………………………………………………………………………………………………. 14
35. Cab Interior Light ……………………………………………………………………………………………………………….. 14
36. Console Switches
37. General ……………………………………………………………………………………………………………………………… 15
38. Work Lights ……………………………………………………………………………………………………………………….. 15
39. Control Locks …………………………………………………………………………………………………………………….. 15
40. Slew Lock …………………………………………………………………………………………………………………………. 15
41. Window Washer …………………………………………………………………………………………………………………. 15
42. Window Wipers ………………………………………………………………………………………………………………….. 16
43. Two Speed Range ……………………………………………………………………………………………………………… 16
44. Power Mode ………………………………………………………………………………………………………………………. 16
45. Operation
46. Introduction
47. General ……………………………………………………………………………………………………………………………… 17
48. Operating Safety
49. General ……………………………………………………………………………………………………………………………… 18
50. Worksite Safety ………………………………………………………………………………………………………………….. 20
51. Risk Assessment ……………………………………………………………………………………………………………….. 21
52. Walk-Around Inspection
53. General ……………………………………………………………………………………………………………………………… 23
54. Entering and Leaving the Operator Station
55. General ……………………………………………………………………………………………………………………………… 24
56. Emergency Exit ………………………………………………………………………………………………………………….. 25
57. Doors
58. Operator Door ……………………………………………………………………………………………………………………. 27
59. Windows
60. Front Window …………………………………………………………………………………………………………………….. 29
61. Side Window ……………………………………………………………………………………………………………………… 32
62. Roof Window ……………………………………………………………………………………………………………………… 32
63. Sun Visor-Sunblind
64. Sunblind ……………………………………………………………………………………………………………………………. 34
65. Battery Isolator
66. General ……………………………………………………………………………………………………………………………… 35
67. Before Starting the Engine
68. General ……………………………………………………………………………………………………………………………… 36
69. Operator Seat
70. General ……………………………………………………………………………………………………………………………… 37
71. Suspension Seat ………………………………………………………………………………………………………………… 37
72. Seat Belt
73. General ……………………………………………………………………………………………………………………………… 39
74. Static Seat Belt ………………………………………………………………………………………………………………….. 39
75. Mirrors
76. General ……………………………………………………………………………………………………………………………… 41
77. Starting the Engine
78. General ……………………………………………………………………………………………………………………………… 45
79. Warming Up ………………………………………………………………………………………………………………………. 45
80. Stopping and Parking
81. General ……………………………………………………………………………………………………………………………… 47
82. Preparing for Travel
83. General ……………………………………………………………………………………………………………………………… 48
84. Preparing for Worksite Travel ………………………………………………………………………………………………. 48
85. Safety Equipment
86. General ……………………………………………………………………………………………………………………………… 49
87. Control Lock ………………………………………………………………………………………………………………………. 49
88. Drive Controls
89. Track Controls ……………………………………………………………………………………………………………………. 51
90. Travel Speed Selector ………………………………………………………………………………………………………… 52
91. Instruments
92. Instrument Panel ………………………………………………………………………………………………………………… 53
93. Getting the Machine Moving
94. General ……………………………………………………………………………………………………………………………… 55
95. Slopes
96. General ……………………………………………………………………………………………………………………………… 58
97. Driving on Slopes ………………………………………………………………………………………………………………. 58
98. Working on Slopes …………………………………………………………………………………………………………….. 60
99. Driving the Machine
100. General ……………………………………………………………………………………………………………………………… 62
101. Towing Other Equipment …………………………………………………………………………………………………….. 62
102. Operating Levers-Pedals
103. General ……………………………………………………………………………………………………………………………… 64
104. Control Layouts ………………………………………………………………………………………………………………….. 64
105. Excavator End Controls ………………………………………………………………………………………………………. 64
106. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 69
107. Lifting and Loading
108. General ……………………………………………………………………………………………………………………………… 70
109. Load Charts ………………………………………………………………………………………………………………………. 70
110. Working with the Excavator End
111. General ……………………………………………………………………………………………………………………………… 72
112. Preparing to Use the Excavator End …………………………………………………………………………………….. 72
113. Lifting With the Excavator End …………………………………………………………………………………………….. 72
114. Digging ……………………………………………………………………………………………………………………………… 73
115. Changing the Bucket Linkage ……………………………………………………………………………………………… 78
116. Heating, Ventilating and Air-Conditioning (HVAC)
117. General ……………………………………………………………………………………………………………………………… 80
118. Air-Conditioning Controls …………………………………………………………………………………………………….. 80
119. Face Level Fan ………………………………………………………………………………………………………………….. 82
120. Power Sockets
121. Auxiliary Power Socket ……………………………………………………………………………………………………….. 83
122. Fire Extinguisher
123. General ……………………………………………………………………………………………………………………………… 84
124. Moving a Disabled Machine
125. General ……………………………………………………………………………………………………………………………… 86
126. Getting the Machine Unstuck ………………………………………………………………………………………………. 86
127. Jump-Starting the Engine ……………………………………………………………………………………………………. 87
128. Retrieval ……………………………………………………………………………………………………………………………. 88
129. Excavator End (Emergency Operation) …………………………………………………………………………………. 88
130. Lifting the Machine
131. General ……………………………………………………………………………………………………………………………… 90
132. Transporting the Machine
133. General ……………………………………………………………………………………………………………………………… 92
134. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 92
135. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………… 94
136. Operating Environment
137. General ……………………………………………………………………………………………………………………………… 96
138. Operating in Low Temperatures …………………………………………………………………………………………… 96
139. Operating in High Temperatures …………………………………………………………………………………………… 97
140. Cab Filters …………………………………………………………………………………………………………………………. 97
141. Refuelling
142. General ……………………………………………………………………………………………………………………………… 98
143. Low Fuel Levels …………………………………………………………………………………………………………………. 98
144. Filling the Tank …………………………………………………………………………………………………………………… 98
145. Attachments
146. Working with Attachments
147. Introduction ………………………………………………………………………………………………………………………. 101
148. Attachments for your Machine ……………………………………………………………………………………………. 101
149. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 102
150. Impact Protection ……………………………………………………………………………………………………………… 105
151. Direct-Mounted Attachments
152. General ……………………………………………………………………………………………………………………………. 106
153. Quickhitch
154. Excavator End Quickhitch ………………………………………………………………………………………………….. 109
155. Buckets
156. General ……………………………………………………………………………………………………………………………. 111
157. Bucket Teeth ……………………………………………………………………………………………………………………. 111
158. Rockbreaker
159. General ……………………………………………………………………………………………………………………………. 113
160. Crusher, Cutter, Pulveriser
161. General ……………………………………………………………………………………………………………………………. 115
162. Preservation and Storage
163. Cleaning
164. General ……………………………………………………………………………………………………………………………. 117
165. Preparation ………………………………………………………………………………………………………………………. 118
166. Checking For Damage
167. General ……………………………………………………………………………………………………………………………. 119
168. Storage
169. General ……………………………………………………………………………………………………………………………. 120
170. Put into Storage ……………………………………………………………………………………………………………….. 120
171. During Storage …………………………………………………………………………………………………………………. 120
172. Take out of Storage ………………………………………………………………………………………………………….. 121
173. Security
174. General ……………………………………………………………………………………………………………………………. 122
175. LiveLink …………………………………………………………………………………………………………………………… 122
176. Maintenance
177. Introduction
178. General ……………………………………………………………………………………………………………………………. 123
179. Owner-Operator Support ……………………………………………………………………………………………………. 123
180. Service-Maintenance Agreements ………………………………………………………………………………………. 124
181. Obtaining Spare Parts ………………………………………………………………………………………………………. 124
182. Maintenance Safety
183. General ……………………………………………………………………………………………………………………………. 125
184. Fluids and Lubricants ……………………………………………………………………………………………………….. 126
185. Maintenance Schedules
186. General ……………………………………………………………………………………………………………………………. 130
187. How to Use the Maintenance Schedules …………………………………………………………………………….. 130
188. Maintenance Intervals ……………………………………………………………………………………………………….. 130
189. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 132
190. Functional Tests and Final Inspection …………………………………………………………………………………. 135
191. Maintenance Positions
192. General ……………………………………………………………………………………………………………………………. 137
193. Maintenance Position (Excavator End Lowered) …………………………………………………………………… 137
194. Service Points
195. General ……………………………………………………………………………………………………………………………. 138
196. Access Apertures
197. General ……………………………………………………………………………………………………………………………. 146
198. Battery Cover …………………………………………………………………………………………………………………… 146
199. Engine Compartment Cover ………………………………………………………………………………………………. 146
200. Hydraulic Compartment Cover …………………………………………………………………………………………… 148
201. Radiator Cover …………………………………………………………………………………………………………………. 149
202. Tools
203. General ……………………………………………………………………………………………………………………………. 150
204. Toolbox ……………………………………………………………………………………………………………………………. 150
205. Lubrication
206. General ……………………………………………………………………………………………………………………………. 151
207. Preparation ………………………………………………………………………………………………………………………. 151
208. Attachments
209. General …………………………………………………………………………………………………………………………… 152
210. Body and Framework
211. General …………………………………………………………………………………………………………………………… 153
212. Slew Ring Bearings ………………………………………………………………………………………………………….. 153
213. Pivot Pins ………………………………………………………………………………………………………………………… 154
214. Operator Station
215. General …………………………………………………………………………………………………………………………… 156
216. Seat ………………………………………………………………………………………………………………………………… 156
217. Seat Belt …………………………………………………………………………………………………………………………. 156
218. Controls …………………………………………………………………………………………………………………………… 156
219. Engine
220. General …………………………………………………………………………………………………………………………… 157
221. Oil …………………………………………………………………………………………………………………………………… 157
222. Drive Belt ………………………………………………………………………………………………………………………… 159
223. Air Filter
224. General …………………………………………………………………………………………………………………………… 160
225. Pre-Cleaner ……………………………………………………………………………………………………………………… 160
226. Dust Valve ………………………………………………………………………………………………………………………. 160
227. Fuel System
228. General …………………………………………………………………………………………………………………………… 161
229. Tank ……………………………………………………………………………………………………………………………….. 162
230. Fuel Filter ………………………………………………………………………………………………………………………… 163
231. Water Separator ………………………………………………………………………………………………………………. 164
232. Cooling System
233. General …………………………………………………………………………………………………………………………… 166
234. Coolant ……………………………………………………………………………………………………………………………. 166
235. Cooling Pack …………………………………………………………………………………………………………………… 167
236. Tracks
237. General …………………………………………………………………………………………………………………………… 168
238. Steel ……………………………………………………………………………………………………………………………….. 169
239. Idler Wheels …………………………………………………………………………………………………………………….. 170
240. Rollers …………………………………………………………………………………………………………………………….. 170
241. Track Gearbox
242. Oil …………………………………………………………………………………………………………………………………… 171
243. Hydraulic System
244. General …………………………………………………………………………………………………………………………… 172
245. Services ………………………………………………………………………………………………………………………….. 173
246. Oil …………………………………………………………………………………………………………………………………… 173
247. Cylinders – Rams ……………………………………………………………………………………………………………… 174
248. Electrical System
249. General …………………………………………………………………………………………………………………………… 175
250. Battery …………………………………………………………………………………………………………………………….. 176
251. Battery Isolator ………………………………………………………………………………………………………………… 177
252. Fuses ……………………………………………………………………………………………………………………………… 177
253. Relays …………………………………………………………………………………………………………………………….. 179
254. Window Washer ……………………………………………………………………………………………………………….. 181
255. Technical Data
256. Static Dimensions
257. Dimensions ………………………………………………………………………………………………………………………. 182
258. Weights …………………………………………………………………………………………………………………………… 184
259. Visibility Diagrams …………………………………………………………………………………………………………….. 186
260. Performance Dimensions
261. Excavator End Dimensions and Performance ………………………………………………………………………. 190
262. Driving Performance ………………………………………………………………………………………………………….

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