JCB JS145W, JS160W, JS20 MH Operator Manual 9831-5150

JCB JS145W, JS160W, JS20 MH Operator Manual 9831-5150 - Image 2

JCB JS145W, JS160W, JS20 MH Operator Manual 9831-5150 - Image 3

JCB JS145W, JS160W, JS20 MH Operator Manual 9831-5150 - Image 4

JCB JS145W, JS160W, JS20 MH Operator Manual 9831-5150 - Image 5

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JCB JS145W, JS160W, JS20 MH Operator Manual 9831-5150

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-5150
Number of Pages: 342
Size: 44.7MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS145W, JS160W, JS20 MH

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Safety
9. Safety – Yours and Others …………………………………………………………………………………………………….. 2
10. Safety Warnings …………………………………………………………………………………………………………………… 2
11. General Safety …………………………………………………………………………………………………………………….. 3
12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
13. About the Product
14. Introduction
15. General ……………………………………………………………………………………………………………………………….. 5
16. Name and Address of the Manufacturer …………………………………………………………………………………. 5
17. Product Compliance ……………………………………………………………………………………………………………… 5
18. Description
19. General ……………………………………………………………………………………………………………………………….. 6
20. Intended Use ……………………………………………………………………………………………………………………….. 6
21. Log Moving-Object Handling ………………………………………………………………………………………………….. 7
22. Optional Equipment and Attachments …………………………………………………………………………………….. 7
23. Danger Zone ……………………………………………………………………………………………………………………….. 8
24. Main Component Locations …………………………………………………………………………………………………… 8
25. Product and Component Identification
26. Machine …………………………………………………………………………………………………………………………….. 10
27. Engine ………………………………………………………………………………………………………………………………. 11
28. Operator Protective Structure ………………………………………………………………………………………………. 11
29. Safety Labels
30. General ……………………………………………………………………………………………………………………………… 14
31. Safety Label Identification ……………………………………………………………………………………………………. 14
32. Operator Station
33. Component Locations …………………………………………………………………………………………………………. 17
34. Interior Switches
35. Ignition Switch ……………………………………………………………………………………………………………………. 18
36. Multi-Purpose Switch ………………………………………………………………………………………………………….. 18
37. Cab Interior Light ……………………………………………………………………………………………………………….. 19
38. Console Switches
39. General ……………………………………………………………………………………………………………………………… 21
40. Road Lights ……………………………………………………………………………………………………………………….. 21
41. Rear Fog Lights …………………………………………………………………………………………………………………. 21
42. Hazard Warning Lights ……………………………………………………………………………………………………….. 21
43. Work Lights ……………………………………………………………………………………………………………………….. 22
44. Park Brake ………………………………………………………………………………………………………………………… 22
45. Beacon ……………………………………………………………………………………………………………………………… 22
46. Seat Heater ……………………………………………………………………………………………………………………….. 22
47. Seat Ventilation ………………………………………………………………………………………………………………….. 22
48. Control Locks …………………………………………………………………………………………………………………….. 22
49. Excavator End Quickhitch ……………………………………………………………………………………………………. 22
50. Reverse Fan ……………………………………………………………………………………………………………………… 23
51. Radio Mute ………………………………………………………………………………………………………………………… 23
52. Engine Stop Switch ……………………………………………………………………………………………………………. 23
53. SCR Refresh ……………………………………………………………………………………………………………………… 23
54. Slew Lock …………………………………………………………………………………………………………………………. 23
55. Slew Smoothing …………………………………………………………………………………………………………………. 24
56. Front Lower Window Wiper …………………………………………………………………………………………………. 24
57. Cab Raise-Lower ……………………………………………………………………………………………………………….. 24
58. Operation
59. Introduction
60. General ……………………………………………………………………………………………………………………………… 25
61. Operating Safety
62. General ……………………………………………………………………………………………………………………………… 26
63. Worksite Safety ………………………………………………………………………………………………………………….. 28
64. Risk Assessment ……………………………………………………………………………………………………………….. 29
65. Walk-Around Inspection
66. General ……………………………………………………………………………………………………………………………… 31
67. Entering and Leaving the Operator Station
68. General ……………………………………………………………………………………………………………………………… 32
69. Emergency Exit ………………………………………………………………………………………………………………….. 37
70. Doors
71. Operator Door ……………………………………………………………………………………………………………………. 40
72. Windows
73. Front Window …………………………………………………………………………………………………………………….. 42
74. Side Window ……………………………………………………………………………………………………………………… 43
75. Sun Visor-Sunblind
76. Sunblind ……………………………………………………………………………………………………………………………. 45
77. Battery Isolator
78. General ……………………………………………………………………………………………………………………………… 47
79. Before Starting the Engine
80. General ……………………………………………………………………………………………………………………………… 48
81. Operator Seat
82. General ……………………………………………………………………………………………………………………………… 49
83. Suspension Seat ………………………………………………………………………………………………………………… 49
84. Heated Seat Controls …………………………………………………………………………………………………………. 51
85. Seat Ventilation Controls …………………………………………………………………………………………………….. 51
86. Seat Belt
87. General ……………………………………………………………………………………………………………………………… 52
88. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 52
89. Static Seat Belt ………………………………………………………………………………………………………………….. 53
90. Mirrors
91. General ……………………………………………………………………………………………………………………………… 55
92. Starting the Engine
93. General ……………………………………………………………………………………………………………………………… 60
94. Warming Up ………………………………………………………………………………………………………………………. 60
95. Immobiliser ………………………………………………………………………………………………………………………… 61
96. Stopping and Parking
97. General ……………………………………………………………………………………………………………………………… 64
98. Preparing for Travel
99. General ……………………………………………………………………………………………………………………………… 66
100. Preparing for Road Travel …………………………………………………………………………………………………… 66
101. Preparing for Worksite Travel ………………………………………………………………………………………………. 66
102. Beacon ……………………………………………………………………………………………………………………………… 72
103. Safety Equipment
104. General ……………………………………………………………………………………………………………………………… 74
105. Control Lock ………………………………………………………………………………………………………………………. 74
106. Drive Controls
107. Steering Wheel ………………………………………………………………………………………………………………….. 76
108. Steering Column ………………………………………………………………………………………………………………… 77
109. Accelerator Pedal ……………………………………………………………………………………………………………….. 77
110. Forward, Neutral and Reverse Switch …………………………………………………………………………………… 78
111. Travel Speed Selector ………………………………………………………………………………………………………… 79
112. Service Brake Pedal …………………………………………………………………………………………………………… 79
113. Instruments
114. General ……………………………………………………………………………………………………………………………… 81
115. Instrument Panel ………………………………………………………………………………………………………………… 83
116. Getting the Machine Moving
117. General ……………………………………………………………………………………………………………………………. 106
118. Slopes
119. General ……………………………………………………………………………………………………………………………. 107
120. Driving on Slopes …………………………………………………………………………………………………………….. 107
121. Working on Slopes …………………………………………………………………………………………………………… 108
122. Driving the Machine
123. Towing Other Equipment …………………………………………………………………………………………………… 111
124. Operating Levers-Pedals
125. General ……………………………………………………………………………………………………………………………. 113
126. Control Layouts ………………………………………………………………………………………………………………… 113
127. Excavator End Controls …………………………………………………………………………………………………….. 113
128. Dozer Blade Controls ……………………………………………………………………………………………………….. 137
129. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 138
130. Lifting and Loading
131. General ……………………………………………………………………………………………………………………………. 142
132. Load Charts …………………………………………………………………………………………………………………….. 142
133. Overload Warning System …………………………………………………………………………………………………. 143
134. Working with the Excavator End
135. General ……………………………………………………………………………………………………………………………. 145
136. Preparing to Use the Excavator End …………………………………………………………………………………… 145
137. Lifting With the Excavator End …………………………………………………………………………………………… 145
138. Digging ……………………………………………………………………………………………………………………………. 146
139. Changing the Bucket Linkage ……………………………………………………………………………………………. 152
140. Dipper Stroke Limiter ………………………………………………………………………………………………………… 153
141. Working with the Dozer Blade
142. General ……………………………………………………………………………………………………………………………. 156
143. Dozing and Grading ………………………………………………………………………………………………………….. 156
144. Scraping and Cutting ………………………………………………………………………………………………………… 156
145. Backfilling ………………………………………………………………………………………………………………………… 156
146. Heating, Ventilating and Air-Conditioning (HVAC)
147. General ……………………………………………………………………………………………………………………………. 158
148. Air-Conditioning Controls …………………………………………………………………………………………………… 158
149. Power Sockets
150. Auxiliary Power Socket ……………………………………………………………………………………………………… 161
151. Fire Extinguisher
152. General ……………………………………………………………………………………………………………………………. 162
153. Moving a Disabled Machine
154. General ……………………………………………………………………………………………………………………………. 164
155. Getting the Machine Unstuck …………………………………………………………………………………………….. 164
156. Jump-Starting the Engine ………………………………………………………………………………………………….. 165
157. Retrieval ………………………………………………………………………………………………………………………….. 166
158. Excavator End (Emergency Operation) ……………………………………………………………………………….. 168
159. Lifting the Machine
160. General ……………………………………………………………………………………………………………………………. 170
161. Transporting the Machine
162. General ……………………………………………………………………………………………………………………………. 172
163. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 172
164. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 177
165. Operating Environment
166. General ……………………………………………………………………………………………………………………………. 179
167. Operating in Low Temperatures …………………………………………………………………………………………. 179
168. Operating in High Temperatures …………………………………………………………………………………………. 179
169. Cab Filters ……………………………………………………………………………………………………………………….. 180
170. Refuelling
171. General ……………………………………………………………………………………………………………………………. 181
172. Low Fuel Levels ……………………………………………………………………………………………………………….. 181
173. Filling the Tank …………………………………………………………………………………………………………………. 181
174. Attachments
175. Working with Attachments
176. Introduction ………………………………………………………………………………………………………………………. 185
177. Attachments for your Machine ……………………………………………………………………………………………. 185
178. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 186
179. Impact Protection ……………………………………………………………………………………………………………… 189
180. Direct-Mounted Attachments
181. General ……………………………………………………………………………………………………………………………. 190
182. Quickhitch
183. Excavator End Quickhitch ………………………………………………………………………………………………….. 193
184. Buckets
185. General ……………………………………………………………………………………………………………………………. 200
186. Bucket Teeth ……………………………………………………………………………………………………………………. 200
187. Rototilt
188. General ……………………………………………………………………………………………………………………………. 202
189. Preservation and Storage
190. Cleaning
191. General ……………………………………………………………………………………………………………………………. 203
192. Preparation ………………………………………………………………………………………………………………………. 204
193. Checking For Damage
194. General ……………………………………………………………………………………………………………………………. 205
195. Storage
196. General ……………………………………………………………………………………………………………………………. 206
197. Put into Storage ……………………………………………………………………………………………………………….. 206
198. During Storage …………………………………………………………………………………………………………………. 206
199. Take out of Storage ………………………………………………………………………………………………………….. 207
200. Security
201. General ……………………………………………………………………………………………………………………………. 208
202. JCB Plantguard ………………………………………………………………………………………………………………… 208
203. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 208
204. LiveLink …………………………………………………………………………………………………………………………… 208
205. Anti-Vandal Guards …………………………………………………………………………………………………………… 208
206. Maintenance
207. Introduction
208. General ……………………………………………………………………………………………………………………………. 211
209. Owner-Operator Support ……………………………………………………………………………………………………. 211
210. Service-Maintenance Agreements ………………………………………………………………………………………. 212
211. Obtaining Spare Parts ………………………………………………………………………………………………………. 212
212. Maintenance Safety
213. General ……………………………………………………………………………………………………………………………. 213
214. Fluids and Lubricants ……………………………………………………………………………………………………….. 214
215. Maintenance Schedules
216. General ……………………………………………………………………………………………………………………………. 218
217. How to Use the Maintenance Schedules …………………………………………………………………………….. 218
218. Maintenance Intervals ……………………………………………………………………………………………………….. 218
219. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 220
220. Functional Tests and Final Inspection …………………………………………………………………………………. 223
221. Maintenance Positions
222. General ……………………………………………………………………………………………………………………………. 225
223. Maintenance Position (Excavator End Lowered) …………………………………………………………………… 225
224. Service Points
225. General ……………………………………………………………………………………………………………………………. 227
226. Access Apertures
227. General ……………………………………………………………………………………………………………………………. 233
228. Battery Cover …………………………………………………………………………………………………………………… 233
229. Engine Compartment Cover ………………………………………………………………………………………………. 233
230. Hydraulic Compartment Cover …………………………………………………………………………………………… 234
231. Tools
232. General ……………………………………………………………………………………………………………………………. 236
233. Toolbox ……………………………………………………………………………………………………………………………. 236
234. Lubrication
235. General ……………………………………………………………………………………………………………………………. 237
236. Preparation ………………………………………………………………………………………………………………………. 237
237. Attachments
238. General …………………………………………………………………………………………………………………………… 238
239. Body and Framework
240. General …………………………………………………………………………………………………………………………… 239
241. Slew Ring Bearings ………………………………………………………………………………………………………….. 239
242. Pivot Pins ………………………………………………………………………………………………………………………… 240
243. Operator Station
244. General …………………………………………………………………………………………………………………………… 243
245. Operator Protective Structure …………………………………………………………………………………………….. 243
246. Seat ………………………………………………………………………………………………………………………………… 245
247. Seat Belt …………………………………………………………………………………………………………………………. 245
248. Controls …………………………………………………………………………………………………………………………… 246
249. Engine
250. General …………………………………………………………………………………………………………………………… 247
251. Oil …………………………………………………………………………………………………………………………………… 247
252. Drive Belt ………………………………………………………………………………………………………………………… 249
253. Air Filter
254. General …………………………………………………………………………………………………………………………… 250
255. Pre-Cleaner ……………………………………………………………………………………………………………………… 250
256. Dust Valve ……………………………………………………………………………………………………………

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