JCB JS160, JS200 Operator Manual 9831-1800

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JCB JS160, JS200 Operator Manual 9831-1800

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-1800
Number of Pages: 271
Size: 29.0MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS160, JS200

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Safety
9. Safety – Yours and Others …………………………………………………………………………………………………….. 2
10. Safety Warnings …………………………………………………………………………………………………………………… 2
11. General Safety …………………………………………………………………………………………………………………….. 3
12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
13. About the Product
14. Introduction
15. General ……………………………………………………………………………………………………………………………….. 5
16. Name and Address of the Manufacturer …………………………………………………………………………………. 5
17. Product Compliance ……………………………………………………………………………………………………………… 5
18. Description
19. General ……………………………………………………………………………………………………………………………….. 6
20. Intended Use ……………………………………………………………………………………………………………………….. 6
21. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
22. Optional Equipment and Attachments …………………………………………………………………………………….. 6
23. Danger Zone ……………………………………………………………………………………………………………………….. 6
24. Main Component Locations …………………………………………………………………………………………………… 7
25. Product and Component Identification
26. Engine ………………………………………………………………………………………………………………………………… 8
27. Operator Protective Structure ………………………………………………………………………………………………… 8
28. Safety Labels
29. General ……………………………………………………………………………………………………………………………… 10
30. Safety Label Identification ……………………………………………………………………………………………………. 10
31. Operator Station
32. Component Locations …………………………………………………………………………………………………………. 13
33. Console Switches
34. General ……………………………………………………………………………………………………………………………… 14
35. Work Lights ……………………………………………………………………………………………………………………….. 14
36. Beacon ……………………………………………………………………………………………………………………………… 14
37. Seat Heater ……………………………………………………………………………………………………………………….. 14
38. Seat Ventilation ………………………………………………………………………………………………………………….. 15
39. Control Locks …………………………………………………………………………………………………………………….. 15
40. Excavator Arm Quickhitch …………………………………………………………………………………………………… 15
41. Radio Mute ………………………………………………………………………………………………………………………… 15
42. Engine Stop Switch ……………………………………………………………………………………………………………. 15
43. Slew Lock …………………………………………………………………………………………………………………………. 15
44. Cushion …………………………………………………………………………………………………………………………….. 15
45. Window Washer …………………………………………………………………………………………………………………. 16
46. Window Wipers ………………………………………………………………………………………………………………….. 16
47. Front Lower Window Wiper …………………………………………………………………………………………………. 16
48. Cab Raise-Lower ……………………………………………………………………………………………………………….. 16
49. Interior Switches
50. Ignition Switch ……………………………………………………………………………………………………………………. 17
51. Cab Interior Light ……………………………………………………………………………………………………………….. 17
52. Operation
53. Introduction
54. General ……………………………………………………………………………………………………………………………… 19
55. Operating Safety
56. General ……………………………………………………………………………………………………………………………… 20
57. Worksite Safety ………………………………………………………………………………………………………………….. 22
58. Risk Assessment ……………………………………………………………………………………………………………….. 23
59. Walk-Around Inspection
60. General ……………………………………………………………………………………………………………………………… 25
61. Entering and Leaving the Operator Station
62. General ……………………………………………………………………………………………………………………………… 26
63. Emergency Exit ………………………………………………………………………………………………………………….. 30
64. Doors
65. Operator Door ……………………………………………………………………………………………………………………. 32
66. Windows
67. Front Window …………………………………………………………………………………………………………………….. 34
68. Side Window ……………………………………………………………………………………………………………………… 35
69. Sun Visor-Sunblind
70. Sunblind ……………………………………………………………………………………………………………………………. 37
71. Before Starting the Engine
72. General ……………………………………………………………………………………………………………………………… 39
73. Operator Seat
74. General ……………………………………………………………………………………………………………………………… 41
75. Suspension Seat ………………………………………………………………………………………………………………… 41
76. Heated Seat Controls …………………………………………………………………………………………………………. 43
77. Seat Ventilation Controls …………………………………………………………………………………………………….. 43
78. Seat Belt
79. General ……………………………………………………………………………………………………………………………… 44
80. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 44
81. Static Seat Belt ………………………………………………………………………………………………………………….. 45
82. Mirrors
83. General ……………………………………………………………………………………………………………………………… 48
84. Starting the Engine
85. General ……………………………………………………………………………………………………………………………… 53
86. Immobiliser ………………………………………………………………………………………………………………………… 54
87. Warming Up ………………………………………………………………………………………………………………………. 55
88. Stopping and Parking
89. General ……………………………………………………………………………………………………………………………… 57
90. Preparing for Travel
91. General ……………………………………………………………………………………………………………………………… 58
92. Preparing for Worksite Travel ………………………………………………………………………………………………. 58
93. Beacon ……………………………………………………………………………………………………………………………… 59
94. Locks
95. General ……………………………………………………………………………………………………………………………… 60
96. Control Lock ………………………………………………………………………………………………………………………. 60
97. Drive Controls
98. Track Controls ……………………………………………………………………………………………………………………. 62
99. Travel Speed Selector ………………………………………………………………………………………………………… 63
100. Instruments
101. General ……………………………………………………………………………………………………………………………… 65
102. Instrument Panel ………………………………………………………………………………………………………………… 66
103. Getting the Machine Moving
104. General ……………………………………………………………………………………………………………………………… 88
105. Driving the Machine
106. General ……………………………………………………………………………………………………………………………… 91
107. Towing Other Equipment …………………………………………………………………………………………………….. 92
108. Operating Levers-Pedals
109. General ……………………………………………………………………………………………………………………………… 93
110. Control Layouts ………………………………………………………………………………………………………………….. 93
111. Excavator Arm Controls ………………………………………………………………………………………………………. 93
112. Dozer Blade Controls ……………………………………………………………………………………………………….. 101
113. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 102
114. Lifting and Loading
115. General ……………………………………………………………………………………………………………………………. 105
116. Load Charts …………………………………………………………………………………………………………………….. 105
117. Overload Warning System …………………………………………………………………………………………………. 106
118. Working with the Excavator Arm
119. General ……………………………………………………………………………………………………………………………. 108
120. Preparing to Use the Excavator Arm ………………………………………………………………………………….. 108
121. Lifting With the Excavator Arm …………………………………………………………………………………………… 108
122. Digging ……………………………………………………………………………………………………………………………. 109
123. Changing the Bucket Linkage ……………………………………………………………………………………………. 114
124. Dipper Stroke Limiter ………………………………………………………………………………………………………… 115
125. Working with the Dozer Blade
126. General ……………………………………………………………………………………………………………………………. 118
127. Dozing and Grading ………………………………………………………………………………………………………….. 118
128. Scraping and Cutting ………………………………………………………………………………………………………… 118
129. Backfilling ………………………………………………………………………………………………………………………… 118
130. Slopes
131. General ……………………………………………………………………………………………………………………………. 120
132. Driving on Slopes …………………………………………………………………………………………………………….. 120
133. Working on Slopes …………………………………………………………………………………………………………… 122
134. Heating, Ventilating and Air-Conditioning (HVAC)
135. General ……………………………………………………………………………………………………………………………. 124
136. Air-Conditioning Controls …………………………………………………………………………………………………… 124
137. Power Sockets
138. Auxiliary Power Socket ……………………………………………………………………………………………………… 127
139. Battery Isolator
140. General ……………………………………………………………………………………………………………………………. 128
141. Fire Extinguisher
142. General ……………………………………………………………………………………………………………………………. 129
143. Moving a Disabled Machine
144. General ……………………………………………………………………………………………………………………………. 131
145. Getting the Machine Unstuck …………………………………………………………………………………………….. 131
146. Jump-Starting the Engine ………………………………………………………………………………………………….. 132
147. Retrieval ………………………………………………………………………………………………………………………….. 133
148. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 133
149. Lifting the Machine
150. General ……………………………………………………………………………………………………………………………. 135
151. Transporting the Machine
152. General ……………………………………………………………………………………………………………………………. 137
153. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 137
154. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 140
155. Operating Environment
156. General ……………………………………………………………………………………………………………………………. 142
157. Operating in Low Temperatures …………………………………………………………………………………………. 142
158. Operating in High Temperatures …………………………………………………………………………………………. 142
159. Cab Filters ……………………………………………………………………………………………………………………….. 143
160. Refuelling
161. General ……………………………………………………………………………………………………………………………. 144
162. Low Fuel Levels ……………………………………………………………………………………………………………….. 144
163. Filling the Tank …………………………………………………………………………………………………………………. 144
164. Attachments
165. Working with Attachments
166. Introduction ………………………………………………………………………………………………………………………. 147
167. Attachments for your Machine ……………………………………………………………………………………………. 147
168. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 148
169. Impact Protection ……………………………………………………………………………………………………………… 151
170. Direct-Mounted Attachments
171. General ……………………………………………………………………………………………………………………………. 152
172. Quickhitch
173. Excavator Arm Quickhitch …………………………………………………………………………………………………. 155
174. Buckets
175. General ……………………………………………………………………………………………………………………………. 158
176. Bucket Teeth ……………………………………………………………………………………………………………………. 158
177. Preservation and Storage
178. Cleaning
179. General ……………………………………………………………………………………………………………………………. 163
180. Preparation ………………………………………………………………………………………………………………………. 163
181. Checking For Damage
182. General ……………………………………………………………………………………………………………………………. 165
183. Storage
184. General ……………………………………………………………………………………………………………………………. 166
185. Put into Storage ……………………………………………………………………………………………………………….. 166
186. During Storage …………………………………………………………………………………………………………………. 166
187. Take out of Storage ………………………………………………………………………………………………………….. 167
188. Security
189. General ……………………………………………………………………………………………………………………………. 168
190. JCB Plantguard ………………………………………………………………………………………………………………… 168
191. LiveLink …………………………………………………………………………………………………………………………… 168
192. Anti-Vandal Guards …………………………………………………………………………………………………………… 168
193. Maintenance
194. Introduction
195. General ……………………………………………………………………………………………………………………………. 171
196. Owner-Operator Support ……………………………………………………………………………………………………. 171
197. Service-Maintenance Agreements ………………………………………………………………………………………. 171
198. Obtaining Spare Parts ………………………………………………………………………………………………………. 172
199. Maintenance Safety
200. General ……………………………………………………………………………………………………………………………. 173
201. Fluids and Lubricants ……………………………………………………………………………………………………….. 174
202. Maintenance Schedules
203. General ……………………………………………………………………………………………………………………………. 177
204. How to Use the Maintenance Schedules …………………………………………………………………………….. 177
205. Maintenance Intervals ……………………………………………………………………………………………………….. 177
206. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 179
207. Functional Tests and Final Inspection …………………………………………………………………………………. 182
208. Maintenance Positions
209. General ……………………………………………………………………………………………………………………………. 184
210. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 184
211. Service Points
212. General ……………………………………………………………………………………………………………………………. 185
213. Access Apertures
214. General ……………………………………………………………………………………………………………………………. 191
215. Battery Cover …………………………………………………………………………………………………………………… 191
216. Engine Compartment Cover ………………………………………………………………………………………………. 192
217. Hydraulic Compartment Cover …………………………………………………………………………………………… 193
218. Radiator Cover …………………………………………………………………………………………………………………. 195
219. Tools
220. General ……………………………………………………………………………………………………………………………. 197
221. Toolbox ……………………………………………………………………………………………………………………………. 197
222. Lubrication
223. General ……………………………………………………………………………………………………………………………. 198
224. Preparation ………………………………………………………………………………………………………………………. 198
225. Attachments
226. General …………………………………………………………………………………………………………………………… 199
227. Body and Framework
228. General …………………………………………………………………………………………………………………………… 200
229. Slew Ring Bearings ………………………………………………………………………………………………………….. 200
230. Pivot Pins ………………………………………………………………………………………………………………………… 201
231. Operator Station
232. General …………………………………………………………………………………………………………………………… 203
233. Operator Protective Structure …………………………………………………………………………………………….. 203
234. Seat ………………………………………………………………………………………………………………………………… 205
235. Seat Belt …………………………………………………………………………………………………………………………. 205
236. Controls …………………………………………………………………………………………………………………………… 206
237. Engine
238. General …………………………………………………………………………………………………………………………… 207
239. Oil …………………………………………………………………………………………………………………………………… 207
240. Drive Belt ………………………………………………………………………………………………………………………… 209
241. Air Filter
242. General …………………………………………………………………………………………………………………………… 210
243. Pre-Cleaner ……………………………………………………………………………………………………………………… 210
244. Dust Valve ………………………………………………………………………………………………………………………. 210
245. Fuel System
246. General …………………………………………………………………………………………………………………………… 211
247. Tank ……………………………………………………………………………………………………………………………….. 211
248. Fuel Filter ………………………………………………………………………………………………………………………… 212
249. Water Separator ………………………………………………………………………………………………………………. 213
250. Cooling System
251. General …………………………………………………………………………………………………………………………… 215
252. Coolant ……………………………………………………………………………………………………………………………. 215
253. Cooling Pack …………………………………………………………………………………………………………………… 216
254. Tracks
255. General …………………………………………………………………………………………………………………………… 217
256. Steel ……………………………………………………………………………………………………………………………….. 218
257. Idler Wheels …………………………………………………………………………………………………………………….. 219
258.

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