JCB JS200, JS210, JS220, JS230, JS370 Excavator Operator Manual 9821-3250

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JCB JS200, JS210, JS220, JS230, JS370 Excavator Operator Manual 9821-3250 - Image 4

JCB JS200, JS210, JS220, JS230, JS370 Excavator Operator Manual 9821-3250 - Image 5

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jcb js200 js210 js220 js230 js370 excavator operator manual 9821 3250 3

JCB JS200, JS210, JS220, JS230, JS370 Excavator Operator Manual 9821-3250

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-3250
Number of Pages: 308
Size: 34.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS200, JS210, JS220, JS230, JS370 Excavator

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Safety
9. Safety – Yours and Others …………………………………………………………………………………………………….. 2
10. Safety Warnings …………………………………………………………………………………………………………………… 2
11. General Safety …………………………………………………………………………………………………………………….. 3
12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
13. About the Product
14. Introduction
15. General ……………………………………………………………………………………………………………………………….. 5
16. Name and Address of the Manufacturer …………………………………………………………………………………. 5
17. Product Compliance ……………………………………………………………………………………………………………… 5
18. Description
19. General ……………………………………………………………………………………………………………………………….. 6
20. Intended Use ……………………………………………………………………………………………………………………….. 6
21. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
22. Optional Equipment and Attachments …………………………………………………………………………………….. 6
23. Danger Zone ……………………………………………………………………………………………………………………….. 6
24. Main Component Locations …………………………………………………………………………………………………… 7
25. Product and Component Identification
26. Machine ………………………………………………………………………………………………………………………………. 8
27. Engine ………………………………………………………………………………………………………………………………… 9
28. Operator Protective Structure ………………………………………………………………………………………………. 11
29. Safety Labels
30. General ……………………………………………………………………………………………………………………………… 14
31. Safety Label Identification ……………………………………………………………………………………………………. 14
32. Operator Station
33. Component Locations …………………………………………………………………………………………………………. 17
34. Interior Switches
35. Ignition Switch ……………………………………………………………………………………………………………………. 18
36. Cab Interior Light ……………………………………………………………………………………………………………….. 18
37. Console Switches
38. General ……………………………………………………………………………………………………………………………… 20
39. Work Lights ……………………………………………………………………………………………………………………….. 20
40. Beacon ……………………………………………………………………………………………………………………………… 20
41. Seat Heater ……………………………………………………………………………………………………………………….. 20
42. Seat Ventilation ………………………………………………………………………………………………………………….. 21
43. Control Locks …………………………………………………………………………………………………………………….. 21
44. Excavator Arm Quickhitch …………………………………………………………………………………………………… 21
45. Radio Mute ………………………………………………………………………………………………………………………… 21
46. Engine Stop Switch ……………………………………………………………………………………………………………. 21
47. Slew Lock …………………………………………………………………………………………………………………………. 21
48. Cushion …………………………………………………………………………………………………………………………….. 21
49. Window Washer …………………………………………………………………………………………………………………. 22
50. Window Wipers ………………………………………………………………………………………………………………….. 22
51. Front Lower Window Wiper …………………………………………………………………………………………………. 22
52. Operation
53. Introduction
54. General ……………………………………………………………………………………………………………………………… 23
55. Operating Safety
56. General ……………………………………………………………………………………………………………………………… 24
57. Worksite Safety ………………………………………………………………………………………………………………….. 26
58. Risk Assessment ……………………………………………………………………………………………………………….. 27
59. Walk-Around Inspection
60. General ……………………………………………………………………………………………………………………………… 29
61. Entering and Leaving the Operator Station
62. General ……………………………………………………………………………………………………………………………… 30
63. Emergency Exit ………………………………………………………………………………………………………………….. 32
64. Doors
65. Operator Door ……………………………………………………………………………………………………………………. 33
66. Windows
67. Front Window …………………………………………………………………………………………………………………….. 35
68. Side Window ……………………………………………………………………………………………………………………… 36
69. Sun Visor-Sunblind
70. Sunblind ……………………………………………………………………………………………………………………………. 38
71. Battery Isolator
72. General ……………………………………………………………………………………………………………………………… 40
73. Before Starting the Engine
74. General ……………………………………………………………………………………………………………………………… 41
75. Operator Seat
76. General ……………………………………………………………………………………………………………………………… 42
77. Suspension Seat ………………………………………………………………………………………………………………… 42
78. Heated Seat Controls …………………………………………………………………………………………………………. 45
79. Seat Ventilation Controls …………………………………………………………………………………………………….. 45
80. Seat Belt
81. General ……………………………………………………………………………………………………………………………… 46
82. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 46
83. Static Seat Belt ………………………………………………………………………………………………………………….. 47
84. Mirrors
85. General ……………………………………………………………………………………………………………………………… 49
86. Starting the Engine
87. General ……………………………………………………………………………………………………………………………… 54
88. Immobiliser ………………………………………………………………………………………………………………………… 55
89. Warming Up ………………………………………………………………………………………………………………………. 56
90. Stopping and Parking
91. General ……………………………………………………………………………………………………………………………… 58
92. Preparing for Travel
93. General ……………………………………………………………………………………………………………………………… 59
94. Preparing for Worksite Travel ………………………………………………………………………………………………. 59
95. Beacon ……………………………………………………………………………………………………………………………… 59
96. Safety Equipment
97. General ……………………………………………………………………………………………………………………………… 61
98. Control Lock ………………………………………………………………………………………………………………………. 61
99. Drive Controls
100. Track Controls ……………………………………………………………………………………………………………………. 63
101. Travel Speed Selector ………………………………………………………………………………………………………… 64
102. Instruments
103. General ……………………………………………………………………………………………………………………………… 66
104. Instrument Panel ………………………………………………………………………………………………………………… 67
105. Getting the Machine Moving
106. General ……………………………………………………………………………………………………………………………… 89
107. Slopes
108. General ……………………………………………………………………………………………………………………………… 92
109. Driving on Slopes ………………………………………………………………………………………………………………. 92
110. Working on Slopes …………………………………………………………………………………………………………….. 94
111. Driving the Machine
112. General ……………………………………………………………………………………………………………………………… 96
113. Towing Other Equipment …………………………………………………………………………………………………….. 96
114. Operating Levers-Pedals
115. General ……………………………………………………………………………………………………………………………… 98
116. Control Layouts ………………………………………………………………………………………………………………….. 98
117. Excavator Arm Controls ………………………………………………………………………………………………………. 98
118. Dozer Blade Controls ……………………………………………………………………………………………………….. 109
119. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 109
120. Lifting and Loading
121. General ……………………………………………………………………………………………………………………………. 113
122. Load Charts …………………………………………………………………………………………………………………….. 113
123. Overload Warning System …………………………………………………………………………………………………. 114
124. Working with the Excavator Arm
125. General ……………………………………………………………………………………………………………………………. 116
126. Preparing to Use the Excavator Arm ………………………………………………………………………………….. 116
127. Lifting With the Excavator Arm …………………………………………………………………………………………… 116
128. Digging ……………………………………………………………………………………………………………………………. 117
129. Changing the Bucket Linkage ……………………………………………………………………………………………. 122
130. Dipper Stroke Limiter ………………………………………………………………………………………………………… 123
131. Working with the Dozer Blade
132. General ……………………………………………………………………………………………………………………………. 126
133. Dozing and Grading ………………………………………………………………………………………………………….. 126
134. Scraping and Cutting ………………………………………………………………………………………………………… 126
135. Backfilling ………………………………………………………………………………………………………………………… 126
136. Heating, Ventilating and Air-Conditioning (HVAC)
137. General ……………………………………………………………………………………………………………………………. 128
138. Air-Conditioning Controls …………………………………………………………………………………………………… 128
139. Power Sockets
140. Auxiliary Power Socket ……………………………………………………………………………………………………… 131
141. Fire Extinguisher
142. General ……………………………………………………………………………………………………………………………. 132
143. Moving a Disabled Machine
144. General ……………………………………………………………………………………………………………………………. 134
145. Getting the Machine Unstuck …………………………………………………………………………………………….. 134
146. Jump-Starting the Engine ………………………………………………………………………………………………….. 135
147. Retrieval ………………………………………………………………………………………………………………………….. 136
148. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 136
149. Lifting the Machine
150. General ……………………………………………………………………………………………………………………………. 138
151. Transporting the Machine
152. General ……………………………………………………………………………………………………………………………. 140
153. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 140
154. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 143
155. Operating Environment
156. General ……………………………………………………………………………………………………………………………. 145
157. Operating in Low Temperatures …………………………………………………………………………………………. 145
158. Operating in High Temperatures …………………………………………………………………………………………. 145
159. Cab Filters ……………………………………………………………………………………………………………………….. 146
160. Refuelling
161. General ……………………………………………………………………………………………………………………………. 147
162. Low Fuel Levels ……………………………………………………………………………………………………………….. 147
163. Filling the Tank …………………………………………………………………………………………………………………. 147
164. Attachments
165. Working with Attachments
166. Introduction ………………………………………………………………………………………………………………………. 151
167. Attachments for your Machine ……………………………………………………………………………………………. 151
168. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 152
169. Impact Protection ……………………………………………………………………………………………………………… 155
170. Direct-Mounted Attachments
171. General ……………………………………………………………………………………………………………………………. 156
172. Quickhitch
173. Excavator Arm Quickhitch …………………………………………………………………………………………………. 159
174. Buckets
175. General ……………………………………………………………………………………………………………………………. 166
176. Bucket Teeth ……………………………………………………………………………………………………………………. 166
177. Preservation and Storage
178. Cleaning
179. General ……………………………………………………………………………………………………………………………. 171
180. Preparation ………………………………………………………………………………………………………………………. 171
181. Checking For Damage
182. General ……………………………………………………………………………………………………………………………. 173
183. Storage
184. General ……………………………………………………………………………………………………………………………. 174
185. Put into Storage ……………………………………………………………………………………………………………….. 174
186. During Storage …………………………………………………………………………………………………………………. 174
187. Take out of Storage ………………………………………………………………………………………………………….. 175
188. Security
189. General ……………………………………………………………………………………………………………………………. 176
190. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 176
191. LiveLink …………………………………………………………………………………………………………………………… 176
192. Anti-Vandal Guards …………………………………………………………………………………………………………… 176
193. Maintenance
194. Introduction
195. General ……………………………………………………………………………………………………………………………. 179
196. Owner-Operator Support ……………………………………………………………………………………………………. 179
197. Service-Maintenance Agreements ………………………………………………………………………………………. 180
198. Obtaining Spare Parts ………………………………………………………………………………………………………. 180
199. Maintenance Safety
200. General ……………………………………………………………………………………………………………………………. 181
201. Fluids and Lubricants ……………………………………………………………………………………………………….. 182
202. Maintenance Schedules
203. General ……………………………………………………………………………………………………………………………. 186
204. How to Use the Maintenance Schedules …………………………………………………………………………….. 186
205. Maintenance Intervals ……………………………………………………………………………………………………….. 186
206. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 188
207. Functional Tests and Final Inspection …………………………………………………………………………………. 191
208. Maintenance Positions
209. General ……………………………………………………………………………………………………………………………. 193
210. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 193
211. Service Points
212. General ……………………………………………………………………………………………………………………………. 194
213. Access Apertures
214. General ……………………………………………………………………………………………………………………………. 205
215. Battery Cover …………………………………………………………………………………………………………………… 205
216. Engine Compartment Cover ………………………………………………………………………………………………. 206
217. Hydraulic Compartment Cover …………………………………………………………………………………………… 208
218. Radiator Cover …………………………………………………………………………………………………………………. 209
219. Tools
220. General ……………………………………………………………………………………………………………………………. 212
221. Toolbox ……………………………………………………………………………………………………………………………. 212
222. Lubrication
223. General ……………………………………………………………………………………………………………………………. 213
224. Preparation ………………………………………………………………………………………………………………………. 213
225. Attachments
226. General …………………………………………………………………………………………………………………………… 214
227. Body and Framework
228. General …………………………………………………………………………………………………………………………… 215
229. Slew Ring Bearings ………………………………………………………………………………………………………….. 215
230. Pivot Pins ………………………………………………………………………………………………………………………… 216
231. Operator Station
232. General …………………………………………………………………………………………………………………………… 218
233. Operator Protective Structure …………………………………………………………………………………………….. 218
234. Seat ………………………………………………………………………………………………………………………………… 220
235. Seat Belt …………………………………………………………………………………………………………………………. 220
236. Controls …………………………………………………………………………………………………………………………… 221
237. Engine
238. General …………………………………………………………………………………………………………………………… 222
239. Oil …………………………………………………………………………………………………………………………………… 222
240. Drive Belt ………………………………………………………………………………………………………………………… 224
241. Air Filter
242. General …………………………………………………………………………………………………………………………… 225
243. Pre-Cleaner ……………………………………………………………………………………………………………………… 225
244. Dust Valve ………………………………………………………………………………………………………………………. 225
245. Fuel System
246. General …………………………………………………………………………………………………………………………… 226
247. Tank ……………………………………………………………………………………………………………………………….. 226
248. Fuel Filter ………………………………………………………………………………………………………………………… 227
249. Water Separator ………………………………………………………………………………………………………………. 228
250. Cooling System
251. General …………………………………………………………………………………………………………………………… 230
252. Coolant ……………………………………………………………………………………………………………………………. 230
253. Cooling Pack …………………………………………………………………………………………………………………… 232
254. Tracks
255. General …………………………………………………………………………………………………………………………… 233
256. Steel ……………………………………………………………………………………………………………………………….. 234
257. Idler Wheels …………………………………………………………………………………………………………………….. 23

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