JCB JS30 Operator Manual 9821-7400 - Image 2

JCB JS30 Operator Manual 9821-7400 - Image 3

JCB JS30 Operator Manual 9821-7400 - Image 4

JCB JS30 Operator Manual 9821-7400 - Image 5

JCB JS30 Operator Manual 9821-7400

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-7400
Number of Pages: 175
Size: 14.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS30

1. Safety Notices
2. Important Information ……………………………………………………………………….. vi
3. The Operator Manual …………………………………………………………………… vi
4. Safety Warnings ………………………………………………………………………….. vi
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Machine Description …………………………………………………………………………..2
13. The JCB Mini Excavator …………………………………………………………………2
14. Intended Use ………………………………………………………………………………..2
15. Component Location ……………………………………………………………………..2
16. Safety Check List ……………………………………………………………………………….3
17. Safety – Yours and Others ………………………………………………………………3
18. General Safety ……………………………………………………………………………..3
19. Operating Safety …………………………………………………………………………..5
20. Maintenance Safety ……………………………………………………………………….9
21. Safety Labels …………………………………………………………………………………..13
22. Introduction …………………………………………………………………………………13
23. Safety Label Identification …………………………………………………………….14
24. Identifying Your Machine …………………………………………………………………..17
25. Machine Identification Plate ………………………………………………………….17
26. Component Identification Plates …………………………………………………….18
27. Machine Security ……………………………………………………………………………..20
28. Introduction …………………………………………………………………………………20
29. JCB Plantguard …………………………………………………………………………..20
30. Construction Equipment Security And Registration Scheme (CESAR) .20
31. Immobiliser …………………………………………………………………………………20
32. Operation
33. Introduction ……………………………………………………………………………………..21
34. Before Entering the Cab ……………………………………………………………………22
35. Entering and Leaving the Cab ……………………………………………………………23
36. Emergency Exit …………………………………………………………………………..23
37. Doors and Windows …………………………………………………………………………24
38. Opening and Closing the Door ………………………………………………………24
39. Securing the Door in the Open Position ………………………………………….25
40. Opening and Closing the Front Window ………………………………………….25
41. Removing and Refitting the Windscreen Lower Panel ………………………26
42. Opening and Closing the Side Window …………………………………………..27
43. Seat Controls …………………………………………………………………………………..28
44. Introduction …………………………………………………………………………………28
45. Standard Seat ……………………………………………………………………………..28
46. Suspension Seat (If fitted) …………………………………………………………….28
47. Seat Belt …………………………………………………………………………………………29
48. Static Seat Belt ……………………………………………………………………………29
49. Cab Layout ……………………………………………………………………………………..30
50. Component Key …………………………………………………………………………..30
51. Drive Controls, Switches and Instruments ……………………………………………31
52. Drive Controls ……………………………………………………………………………..31
53. Switches …………………………………………………………………………………….33
54. Instrument Panel …………………………………………………………………………36
55. Heater and Air Conditioning (If fitted) ……………………………………………..39
56. Operating Levers-Pedals …………………………………………………………………..40
57. Introduction …………………………………………………………………………………40
58. Control Layouts …………………………………………………………………………..40
59. Excavator Controls ………………………………………………………………………41
60. Dozer Controls ……………………………………………………………………………44
61. Auxiliary Operation ………………………………………………………………………45
62. Safety Equipment …………………………………………………………………………….47
63. Control Locks ……………………………………………………………………………..47
64. Beacon ………………………………………………………………………………………48
65. Overload Warning System (If fitted) ……………………………………………….48
66. Fire Extinguisher (If fitted) …………………………………………………………….49
67. Before Starting the Engine …………………………………………………………………50
68. Starting the Engine …………………………………………………………………………..52
69. Warming Up ………………………………………………………………………………..53
70. Immobiliser …………………………………………………………………………………54
71. Stopping and Parking the Machine ……………………………………………………..57
72. Preparing the Machine for Travel ……………………………………………………….58
73. Introduction …………………………………………………………………………………58
74. Preparing for Site Travel ……………………………………………………………….58
75. Working with the Machine …………………………………………………………………59
76. Operating Practices and Site Safety ………………………………………………59
77. Clothing and Safety Equipment ……………………………………………………..59
78. Danger Zone ………………………………………………………………………………59
79. Log Moving-Handling ……………………………………………………………………59
80. Safety Practices ………………………………………………………………………….59
81. Working with the Excavator …………………………………………………………..61
82. Lifting (Object Handling) ……………………………………………………………….65
83. Use of Machines on Gradients or Slopes ………………………………………..69
84. Working with the Dozer ………………………………………………………………..71
85. Operating Environment ……………………………………………………………………..72
86. Operating in Low Temperatures …………………………………………………….72
87. Operating in a Cold Climate (Below 0°C) ………………………………………..72
88. Operating in High Temperatures ……………………………………………………72
89. Operating in Dusty or Sandy Areas ………………………………………………..72
90. Operating in Coastal Regions ……………………………………………………….73
91. Operating on Wet or Soft Ground …………………………………………………..73
92. Getting the Machine Moving ………………………………………………………………74
93. Operating Practices ……………………………………………………………………..74
94. Operating Procedure ……………………………………………………………………74
95. Refuelling the Machine ……………………………………………………………………..75
96. Low Fuel Levels ………………………………………………………………………….75
97. Filling the Tank ……………………………………………………………………………75
98. Moving A Disabled Machine ………………………………………………………………77
99. Introduction …………………………………………………………………………………77
100. Lowering the Boom in an Emergency …………………………………………….77
101. Retrieval …………………………………………………………………………………….77
102. Transporting the Machine ………………………………………………………………….78
103. Preparing for Road Travel …………………………………………………………….78
104. Before Using the Trailer-Transporter ………………………………………………78
105. Loading a Machine onto the Transporting Vehicle ……………………………79
106. Securing the Machine …………………………………………………………………..80
107. Unloading a Machine from the Transporting Vehicle …………………………81
108. Lifting a Machine ……………………………………………………………………………..82
109. Storage of the Machine …………………………………………………………………….83
110. Introduction …………………………………………………………………………………83
111. Storage Area ………………………………………………………………………………83
112. Prepare the Machine for Storage …………………………………………………..83
113. Put the Machine into Storage ………………………………………………………..83
114. During Storage ……………………………………………………………………………83
115. Take the Machine Out of Storage …………………………………………………..84
116. Routine Maintenance
117. Service Requirements ………………………………………………………………………85
118. Introduction …………………………………………………………………………………85
119. Owner-Operator Support ………………………………………………………………85
120. Service-Maintenance Agreements …………………………………………………85
121. Fit for Purpose Tests for Lifting Equipment ………………………………………85
122. Obtaining Replacement Parts ………………………………………………………..86
123. Health and Safety …………………………………………………………………………….87
124. Lubricants …………………………………………………………………………………..87
125. Battery ……………………………………………………………………………………….89
126. Service Schedules ……………………………………………………………………………91
127. Introduction …………………………………………………………………………………91
128. How to Use the Service Schedules ………………………………………………..91
129. Calendar Equivalents …………………………………………………………………..91
130. Pre Start Cold Checks, Service Points and Fluid Levels ……………………92
131. Functional Test and Final Inspection ………………………………………………94
132. Fluids, Lubricants and Capacities ……………………………………………………….95
133. Coolant Mixtures …………………………………………………………………………96
134. Fuels ………………………………………………………………………………………….97
135. Tools …………………………………………………………………………………………….100
136. Toolbox (if fitted) ………………………………………………………………………..100
137. Carrying Tools onto the Machine ………………………………………………….100
138. Prepare the Machine for Maintenance ………………………………………………101
139. Introduction ……………………………………………………………………………….101
140. How to Make the Machine Safe (Excavator Lowered) …………………….101
141. Cleaning the Machine ……………………………………………………………………..102
142. Introduction ……………………………………………………………………………….102
143. Preparing the Machine for Cleaning ……………………………………………..102
144. Cleaning the Machine …………………………………………………………………103
145. Cleaning the Tracks ……………………………………………………………………103
146. Checking for Damage ……………………………………………………………………..105
147. Check the Machine Body and Structure ………………………………………..105
148. Check the Seat and Seat Belt ……………………………………………………..105
149. Check the Hydraulic Hoses and Fittings ……………………………………….105
150. Check the Electrical Circuits ………………………………………………………..105
151. Checking the ROPS-FOPS Structure ……………………………………………106
152. Checking the Ram Piston Rods …………………………………………………..106
153. Greasing ……………………………………………………………………………………….107
154. Introduction ……………………………………………………………………………….107
155. Pivot Pins …………………………………………………………………………………108
156. Slew Ring Bearings ……………………………………………………………………109
157. Slew Ring Gear Teeth ……………………………………………………………….. 110
158. Access Panels ………………………………………………………………………………. 111
159. Introduction ………………………………………………………………………………. 111
160. Engine Cover ……………………………………………………………………………. 111
161. Hydraulic Bay Cover ………………………………………………………………….. 112
162. Electrical System …………………………………………………………………………… 113
163. Battery …………………………………………………………………………………….. 113
164. Fuses ………………………………………………………………………………………. 116
165. Engine …………………………………………………………………………………………. 117
166. Oil and Filter …………………………………………………………………………….. 117
167. Cooling System ………………………………………………………………………… 119
168. Fan Belt ……………………………………………………………………………………120
169. Air Filter ……………………………………………………………………………………121
170. Fuel System …………………………………………………………………………………..123
171. Introduction ……………………………………………………………………………….123
172. Water Separator and Engine Fuel Filter ………………………………………..123
173. Bleeding the System ………………………………………………………………….125
174. Hydraulic System ……………………………………………………………………………126
175. Introduction ……………………………………………………………………………….126
176. Releasing the Hydraulic Pressure ………………………………………………..127
177. Oil and Filter ……………………………………………………………………………..127
178. Tracks and Running Gear ……………………………………………………………….129
179. Tracks ………………………………………………………………………………………129
180. Fire Extinguisher (if fitted) ………………………………………………………………..131
181. Checking the Fire Extinguisher ……………………………………………………131
182. Optional Attachments
183. Introduction ……………………………………………………………………………………133
184. Attachments For Your Machine ………………………………………………………..134
185. Impact Protection ……………………………………………………………………………135
186. Connecting-Disconnecting Hydraulic Hoses ……………………………………….136
187. Introduction ……………………………………………………………………………….136
188. Connecting the Hydraulic Hoses ………………………………………………….136
189. Disconnecting the Hydraulic Hoses ………………………………………………137
190. Quick Release Couplings ……………………………………………………………138
191. Quickhitch Assembly ………………………………………………………………………140
192. Introduction ……………………………………………………………………………….140
193. Installation ………………………………………………………………………………..140
194. Removal …………………………………………………………………………………..140
195. Maintenance ……………………………………………………………………………..141
196. Buckets …………………………………………………………………………………………142
197. Bucket Selection ………………………………………………………………………..142
198. Removing a Bucket – Non Quickhitch Models ………………………………..142
199. Installing a Bucket – Non Quickhitch Models ………………………………….143
200. Removing a Bucket from a Quickhitch ………………………………………….143
201. Installing a Bucket on a Quickhitch ………………………………………………145
202. Replacing Bucket Teeth ………………………………………………………………146
203. Quickhitch Rockbreaker ………………………………………………………………….147
204. Introduction ……………………………………………………………………………….147
205. Removing a Quickhitch Rockbreaker ……………………………………………147
206. Installing a Quickhitch Rockbreaker ……………………………………………..149
207. Operation ………………………………………………………………………………….149
208. Specifications
209. Lifting Regulations and Safe Working Loads ………………………………………151
210. Introduction ……………………………………………………………………………….151
211. Static Dimensions …………………………………………………………………………..152
212. Performance Dimensions ………………………………………………………………..154
213. Auxiliary Pressures …………………………………………………………………………155
214. Noise Data …………………………………………………………………………………….156
215. Introduction ……………………………………………………………………………….156
216. All Machines ……………………………………………………………………………..156
217. Vibration ……………………………………………………………………………………….157
218. Introduction ……………………………………………………………………………….157
219. JS30 ………………………………………………………………………………………..158
220. Warranty Information
221. Machine Service Record Sheet ………………………………………………………..159
222. Registration Information ………………………………………………………………….161
223. European Community Standards
224. EC Declaration of Conformity …………………………………………………………..163
225. Introduction ……………………………………………………………………………….163
226. Explanation of the EC Declaration of Conformity ……………………………165

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