JCB JZ140 Operator Manual 9821-6350 - Image 2

JCB JZ140 Operator Manual 9821-6350 - Image 3

JCB JZ140 Operator Manual 9821-6350 - Image 4

JCB JZ140 Operator Manual 9821-6350 - Image 5

JCB JZ140 Operator Manual 9821-6350

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-6350
Number of Pages: 284
Size: 29.9MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JZ140

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Safety
9. Safety – Yours and Others …………………………………………………………………………………………………….. 2
10. Safety Warnings …………………………………………………………………………………………………………………… 2
11. General Safety …………………………………………………………………………………………………………………….. 3
12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
13. About the Product
14. Introduction
15. General ……………………………………………………………………………………………………………………………….. 5
16. Name and Address of the Manufacturer …………………………………………………………………………………. 5
17. Product Compliance ……………………………………………………………………………………………………………… 5
18. Description
19. General ……………………………………………………………………………………………………………………………….. 6
20. Intended Use ……………………………………………………………………………………………………………………….. 6
21. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
22. Optional Equipment and Attachments …………………………………………………………………………………….. 6
23. Danger Zone ……………………………………………………………………………………………………………………….. 6
24. Main Component Locations …………………………………………………………………………………………………… 7
25. Product and Component Identification
26. Machine ………………………………………………………………………………………………………………………………. 8
27. Engine ………………………………………………………………………………………………………………………………… 9
28. Operator Protective Structure ………………………………………………………………………………………………. 10
29. Safety Labels
30. General ……………………………………………………………………………………………………………………………… 12
31. Safety Label Identification ……………………………………………………………………………………………………. 13
32. Operator Station
33. Component Locations …………………………………………………………………………………………………………. 16
34. Console Switches
35. General ……………………………………………………………………………………………………………………………… 17
36. Work Lights ……………………………………………………………………………………………………………………….. 17
37. Beacon ……………………………………………………………………………………………………………………………… 17
38. Seat Heater ……………………………………………………………………………………………………………………….. 17
39. Seat Ventilation ………………………………………………………………………………………………………………….. 18
40. Control Locks …………………………………………………………………………………………………………………….. 18
41. Excavator Arm Quickhitch …………………………………………………………………………………………………… 18
42. Radio Mute ………………………………………………………………………………………………………………………… 18
43. Engine Stop Switch ……………………………………………………………………………………………………………. 18
44. Slew Lock …………………………………………………………………………………………………………………………. 18
45. Slew Smoothing …………………………………………………………………………………………………………………. 18
46. Cushion …………………………………………………………………………………………………………………………….. 19
47. Window Washer …………………………………………………………………………………………………………………. 19
48. Window Wipers ………………………………………………………………………………………………………………….. 19
49. Front Lower Window Wiper …………………………………………………………………………………………………. 19
50. Interior Switches
51. Ignition Switch ……………………………………………………………………………………………………………………. 20
52. Cab Interior Light ……………………………………………………………………………………………………………….. 20
53. Operation
54. Introduction
55. General ……………………………………………………………………………………………………………………………… 23
56. Operating Safety
57. General ……………………………………………………………………………………………………………………………… 24
58. Worksite Safety ………………………………………………………………………………………………………………….. 26
59. Risk Assessment ……………………………………………………………………………………………………………….. 27
60. Walk-Around Inspection
61. General ……………………………………………………………………………………………………………………………… 29
62. Entering and Leaving the Operator Station
63. General ……………………………………………………………………………………………………………………………… 30
64. Emergency Exit ………………………………………………………………………………………………………………….. 32
65. Doors
66. Operator Door ……………………………………………………………………………………………………………………. 33
67. Windows
68. Front Window …………………………………………………………………………………………………………………….. 35
69. Side Window ……………………………………………………………………………………………………………………… 36
70. Sun Visor-Sunblind
71. Sunblind ……………………………………………………………………………………………………………………………. 38
72. Before Starting the Engine
73. General ……………………………………………………………………………………………………………………………… 40
74. Operator Seat
75. General ……………………………………………………………………………………………………………………………… 41
76. Suspension Seat ………………………………………………………………………………………………………………… 41
77. Heated Seat Controls …………………………………………………………………………………………………………. 43
78. Seat Ventilation Controls …………………………………………………………………………………………………….. 43
79. Seat Belt
80. General ……………………………………………………………………………………………………………………………… 44
81. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 44
82. Static Seat Belt ………………………………………………………………………………………………………………….. 45
83. Mirrors
84. General ……………………………………………………………………………………………………………………………… 48
85. Starting the Engine
86. General ……………………………………………………………………………………………………………………………… 51
87. Immobiliser ………………………………………………………………………………………………………………………… 52
88. Warming Up ………………………………………………………………………………………………………………………. 53
89. Stopping and Parking
90. General ……………………………………………………………………………………………………………………………… 55
91. Preparing for Travel
92. General ……………………………………………………………………………………………………………………………… 56
93. Preparing for Worksite Travel ………………………………………………………………………………………………. 56
94. Beacon ……………………………………………………………………………………………………………………………… 56
95. Safety Equipment
96. General ……………………………………………………………………………………………………………………………… 58
97. Control Lock ………………………………………………………………………………………………………………………. 58
98. Drive Controls
99. Track Controls ……………………………………………………………………………………………………………………. 60
100. Travel Speed Selector ………………………………………………………………………………………………………… 61
101. Instruments
102. General ……………………………………………………………………………………………………………………………… 63
103. Instrument Panel ………………………………………………………………………………………………………………… 64
104. Getting the Machine Moving
105. General ……………………………………………………………………………………………………………………………… 86
106. Driving the Machine
107. General ……………………………………………………………………………………………………………………………… 89
108. Towing Other Equipment …………………………………………………………………………………………………….. 89
109. Operating Levers-Pedals
110. General ……………………………………………………………………………………………………………………………… 91
111. Control Layouts ………………………………………………………………………………………………………………….. 91
112. Excavator Arm Controls ………………………………………………………………………………………………………. 91
113. Dozer Blade Controls …………………………………………………………………………………………………………. 99
114. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 99
115. Lifting and Loading
116. General ……………………………………………………………………………………………………………………………. 103
117. Load Charts …………………………………………………………………………………………………………………….. 103
118. Overload Warning System …………………………………………………………………………………………………. 104
119. Working with the Excavator Arm
120. General ……………………………………………………………………………………………………………………………. 106
121. Preparing to Use the Excavator Arm ………………………………………………………………………………….. 106
122. Lifting With the Excavator Arm …………………………………………………………………………………………… 106
123. Digging ……………………………………………………………………………………………………………………………. 107
124. Changing the Bucket Linkage ……………………………………………………………………………………………. 112
125. Dipper Stroke Limiter ………………………………………………………………………………………………………… 113
126. Working with the Dozer Blade
127. General ……………………………………………………………………………………………………………………………. 116
128. Dozing and Grading ………………………………………………………………………………………………………….. 116
129. Scraping and Cutting ………………………………………………………………………………………………………… 116
130. Backfilling ………………………………………………………………………………………………………………………… 116
131. Slopes
132. General ……………………………………………………………………………………………………………………………. 118
133. Driving on Slopes …………………………………………………………………………………………………………….. 118
134. Working on Slopes …………………………………………………………………………………………………………… 120
135. Heating, Ventilating and Air-Conditioning (HVAC)
136. General ……………………………………………………………………………………………………………………………. 122
137. Air-Conditioning Controls …………………………………………………………………………………………………… 122
138. Power Sockets
139. Auxiliary Power Socket ……………………………………………………………………………………………………… 125
140. Battery Isolator
141. General ……………………………………………………………………………………………………………………………. 126
142. Fire Extinguisher
143. General ……………………………………………………………………………………………………………………………. 127
144. Moving a Disabled Machine
145. General ……………………………………………………………………………………………………………………………. 129
146. Getting the Machine Unstuck …………………………………………………………………………………………….. 129
147. Jump-Starting the Engine ………………………………………………………………………………………………….. 130
148. Retrieval ………………………………………………………………………………………………………………………….. 131
149. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 131
150. Lifting the Machine
151. General ……………………………………………………………………………………………………………………………. 133
152. Transporting the Machine
153. General ……………………………………………………………………………………………………………………………. 135
154. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 135
155. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 138
156. Operating Environment
157. General ……………………………………………………………………………………………………………………………. 140
158. Operating in Low Temperatures …………………………………………………………………………………………. 140
159. Operating in High Temperatures …………………………………………………………………………………………. 140
160. Cab Filters ……………………………………………………………………………………………………………………….. 141
161. Refuelling
162. General ……………………………………………………………………………………………………………………………. 142
163. Low Fuel Levels ……………………………………………………………………………………………………………….. 142
164. Filling the Tank …………………………………………………………………………………………………………………. 142
165. Attachments
166. Working with Attachments
167. Introduction ………………………………………………………………………………………………………………………. 145
168. Attachments for your Machine ……………………………………………………………………………………………. 145
169. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 146
170. Impact Protection ……………………………………………………………………………………………………………… 149
171. Direct-Mounted Attachments
172. General ……………………………………………………………………………………………………………………………. 150
173. Quickhitch
174. Excavator Arm Quickhitch …………………………………………………………………………………………………. 153
175. Buckets
176. General ……………………………………………………………………………………………………………………………. 157
177. Bucket Teeth ……………………………………………………………………………………………………………………. 157
178. Preservation and Storage
179. Cleaning
180. General ……………………………………………………………………………………………………………………………. 161
181. Preparation ………………………………………………………………………………………………………………………. 161
182. Checking For Damage
183. General ……………………………………………………………………………………………………………………………. 163
184. Storage
185. General ……………………………………………………………………………………………………………………………. 164
186. Put into Storage ……………………………………………………………………………………………………………….. 164
187. During Storage …………………………………………………………………………………………………………………. 164
188. Take out of Storage ………………………………………………………………………………………………………….. 165
189. Security
190. General ……………………………………………………………………………………………………………………………. 166
191. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 166
192. LiveLink …………………………………………………………………………………………………………………………… 166
193. Anti-Vandal Guards …………………………………………………………………………………………………………… 166
194. Maintenance
195. Introduction
196. General ……………………………………………………………………………………………………………………………. 169
197. Owner-Operator Support ……………………………………………………………………………………………………. 169
198. Service-Maintenance Agreements ………………………………………………………………………………………. 169
199. Obtaining Spare Parts ………………………………………………………………………………………………………. 170
200. Maintenance Safety
201. General ……………………………………………………………………………………………………………………………. 171
202. Fluids and Lubricants ……………………………………………………………………………………………………….. 172
203. Maintenance Schedules
204. General ……………………………………………………………………………………………………………………………. 176
205. How to Use the Maintenance Schedules …………………………………………………………………………….. 176
206. Maintenance Intervals ……………………………………………………………………………………………………….. 176
207. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 178
208. Functional Tests and Final Inspection …………………………………………………………………………………. 181
209. Maintenance Positions
210. General ……………………………………………………………………………………………………………………………. 183
211. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 183
212. Service Points
213. General ……………………………………………………………………………………………………………………………. 184
214. Access Apertures
215. General ……………………………………………………………………………………………………………………………. 190
216. Battery Cover …………………………………………………………………………………………………………………… 190
217. Engine Compartment Cover ………………………………………………………………………………………………. 191
218. Hydraulic Compartment Cover …………………………………………………………………………………………… 191
219. Radiator Cover …………………………………………………………………………………………………………………. 192
220. Tools
221. General ……………………………………………………………………………………………………………………………. 194
222. Toolbox ……………………………………………………………………………………………………………………………. 194
223. Lubrication
224. General ……………………………………………………………………………………………………………………………. 195
225. Preparation ………………………………………………………………………………………………………………………. 195
226. Attachments
227. General …………………………………………………………………………………………………………………………… 196
228. Body and Framework
229. General …………………………………………………………………………………………………………………………… 197
230. Slew Ring Bearings ………………………………………………………………………………………………………….. 197
231. Pivot Pins ………………………………………………………………………………………………………………………… 198
232. Operator Station
233. General …………………………………………………………………………………………………………………………… 202
234. Operator Protective Structure …………………………………………………………………………………………….. 202
235. Seat ………………………………………………………………………………………………………………………………… 202
236. Seat Belt …………………………………………………………………………………………………………………………. 202
237. Controls …………………………………………………………………………………………………………………………… 203
238. Engine
239. General …………………………………………………………………………………………………………………………… 204
240. Oil …………………………………………………………………………………………………………………………………… 204
241. Drive Belt ………………………………………………………………………………………………………………………… 206
242. Air Filter
243. General …………………………………………………………………………………………………………………………… 207
244. Dust Valve ………………………………………………………………………………………………………………………. 207
245. Fuel System
246. General …………………………………………………………………………………………………………………………… 208
247. Tank ……………………………………………………………………………………………………………………………….. 208
248. Fuel Filter ………………………………………………………………………………………………………………………… 209
249. Water Separator ………………………………………………………………………………………………………………. 210
250. Cooling System
251. General …………………………………………………………………………………………………………………………… 212
252. Coolant ……………………………………………………………………………………………………………………………. 212
253. Cooling Pack …………………………………………………………………………………………………………………… 213
254. Tracks
255. General …………………………………………………………………………………………………………………………… 214
256. Steel ……………………………………………………………………………………………………………………………….. 215
257. Idler Wheels …………………………………………………………………………………………………………………….. 216
258. Rollers ………………

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